CN110459359A - Wind-powered electricity generation big section EPR isolated dc flexible cable and its production technology - Google Patents

Wind-powered electricity generation big section EPR isolated dc flexible cable and its production technology Download PDF

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Publication number
CN110459359A
CN110459359A CN201910853136.XA CN201910853136A CN110459359A CN 110459359 A CN110459359 A CN 110459359A CN 201910853136 A CN201910853136 A CN 201910853136A CN 110459359 A CN110459359 A CN 110459359A
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CN
China
Prior art keywords
center
conductor
weight
parts
subitem
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910853136.XA
Other languages
Chinese (zh)
Inventor
邹鹏飞
陈静
王亮
刘学
王东元
杨尚荣
余俊
王射林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Far East Cable Co Ltd
New Far East Cable Co Ltd
Far East Composite Technology Co Ltd
Original Assignee
Far East Cable Co Ltd
New Far East Cable Co Ltd
Far East Composite Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Far East Cable Co Ltd, New Far East Cable Co Ltd, Far East Composite Technology Co Ltd filed Critical Far East Cable Co Ltd
Priority to CN201910853136.XA priority Critical patent/CN110459359A/en
Publication of CN110459359A publication Critical patent/CN110459359A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0208Cables with several layers of insulating material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875Multi-layer sheaths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1895Internal space filling-up means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/24Devices affording localised protection against mechanical force or pressure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a kind of wind-powered electricity generation big section EPR isolated dc flexible cables and its production technology, and wherein the big section EPR isolated dc flexible cable of wind-powered electricity generation, successively includes center core, leading body, main insulating layer and oversheath from the inside to the outside;The center core successively includes central insulation packing, center conductor, center twining package tape and central insulating layer from the inside to the outside;The leading body includes the more twisted subitem conductors being wrapped in outside the core of center, the semi-conductive tape outside subitem conductor, and the semiconducting filler item being filled in adjacent subitem conductor exterior slots.More subitem conductor strands are wrapped in outside the core of center by the present invention, not only ensure that cable has biggish sectional area, but also reduce the quantity of conductor, and the setting of center core balances electric field, so that whole current-carrying capacity is big, it is highly-safe.

Description

Wind-powered electricity generation big section EPR isolated dc flexible cable and its production technology
Technical field
The present invention relates to a kind of wind-powered electricity generation big section EPR isolated dc flexible cables and its production technology.
Background technique
Major blower manufacturer global in recent years turns one's attention to sea one after another, and offshore wind farm is inexhaustible green low-carbon Renewable energy has the advantages such as natural endowment is good, reserves are big, wind speed is high, cardinal wind is stable, wind power concentration height, is very suitable to Large sized unit operation.And offshore wind farm is not take up soil, close to coastal economy developed regions load center, transmits economy Good, market acceptance is high.External large fan manufacturer VESTAS just entered offshore wind farm field early in 2000, due to tradition 3MW type be unable to satisfy the demand for development of marine inexpensive wind-powered electricity generation, VESTAS maximum unit has reached 12MW.
Important spare part of the wind-powered electricity generation cable as blower power transmission, security reliability directly determine the operation longevity of blower Life.With the continuous increase of power of fan, simple requires to meet transmission capacity to laying and operation meeting band by increasing radical Carry out greater risk, conventional low Transmission system has been unable to satisfy the requirement of high power transmission, the big section EPR isolated dc of wind-powered electricity generation Flexible cable Transmission system is introduced in high-power blower unit.
Summary of the invention
The object of the present invention is to provide a kind of wind-powered electricity generation big section EPR isolated dc flexible cables and its production technology.
Realizing the technical solution of the object of the invention is: the big section EPR isolated dc flexible cable of wind-powered electricity generation, from the inside to the outside successively Including center core, leading body, main insulating layer and oversheath;The center core successively includes that central insulation is filled from the inside to the outside Item, center conductor, center twining package tape and central insulating layer;The leading body includes more and twisted is wrapped in outside the core of center Subitem conductor, the semi-conductive tape outside subitem conductor, and it is filled in partly leading in adjacent subitem conductor exterior slots Electric packing.
The center conductor and subitem conductor are soft structure aluminium conductor.
The center twining package tape uses semiconductive nylon tape.
The overlap rate of the center twining package tape is 40%~50%.
The main insulating layer uses hard EP rubbers;The formula of the hard EP rubbers includes following components: the trade mark is " lucky 90 parts by weight of ethylene propylene diene rubber of woods petrochemical industry 4045 ", LDPE10 parts by weight, 80 parts by weight of kaolin, 5 parts by weight of zinc oxide, 1 parts by weight of silane coupling agent, 1 parts by weight of anti-aging agent.
The oversheath uses low smoke and low halogen rubber;The formula of the low smoke and low halogen rubber includes with the following group Point:
CPE90 parts by weight, 20%EVA10 parts by weight, 80 parts by weight of talcum powder, 20 parts by weight of calcium carbonate, 20 weight of white carbon black Measure part, 5 parts by weight of carbon black, 5 parts by weight of antimony oxide, 20 parts by weight of chlorocosanes, 1 parts by weight of anti-aging agent, auxiliary curing agent TAIC3 parts by weight, peroxide vulcanizing agent BIBP2.5 parts by weight.
The production technology of the big section EPR isolated dc flexible cable of above-mentioned wind-powered electricity generation, comprising the following steps:
Step 1, center-filled item is prepared;
Step 2, center conductor is twisted outside center-filled item;
Step 3, the wrapped center twining package tape outside center conductor, then extrudes central insulating layer, obtains center core;
Step 4, preparation subitem conductor, and the wrapped semi-conductive tape outside subitem conductor;
Step 5, semiconducting filler item is prepared;
Step 6, it by more subitem conductor strands of wrapped semi-conductive tape outside the core of center, and is led in adjacent subitem Semiconducting filler item is placed in body exterior slots;
Step 7, main insulating layer and oversheath are extruded finally by coextrusion process.
The center-filled item and semiconducting filler item are prepared by extrusion process.
The center conductor and subitem conductor are twisted by soft aluminium wire.
The filament diameter of the soft aluminium wire is 0.57~0.58mm.
Using above-mentioned technical proposal, the present invention has the following beneficial effects: (1) present invention twists more subitem conductors Conjunction is wrapped in outside the core of center, not only ensure that cable has biggish sectional area, but also reduce the quantity of conductor, center core Setting balance electric field it is highly-safe so that whole current-carrying capacity is big.
(2) center line stud of the invention plays more subitem conductors, and fills in adjacent subitem conductor exterior slots Semiconducting filler item, so that leading body good electrical property and stable structure, appearance rounding, facilitate cable low temperature torsion and room temperature is turned round Turn, makes cable more resistant to torsion.
(3) material of main insulating layer of the invention and oversheath all has excellent anti-tear performance, make cable laying and It is more secure when used.
(4) oversheath of the invention uses low smoke and low halogen rubber, so that cable of the invention more ring when in use It protects and safe.
Detailed description of the invention
In order that the present invention can be more clearly and readily understood, right below according to specific embodiment and in conjunction with attached drawing The present invention is described in further detail, wherein
Fig. 1 is the structural diagram of the present invention.
Label in attached drawing are as follows:
Center core 1, central insulation packing 1-1, center conductor 1-2, center twining package tape 1-3, central insulating layer 1-4;
Leading body 2, subitem conductor 2-1, semi-conductive tape 2-2, semiconducting filler 2-3;
Main insulating layer 3;
Oversheath 4.
Specific embodiment
(embodiment 1)
See that Fig. 1, the big section EPR isolated dc flexible cable of wind-powered electricity generation of the present embodiment successively include center line from the inside to the outside Core 1, leading body 2, main insulating layer 3 and oversheath 4.
Center core 1 successively includes central insulation packing 1-1, center conductor 1-2, center twining package tape 1-3 from the inside to the outside With central insulating layer 1-4.Center twining package tape 1-3 uses semiconductive nylon tape.Center conductor 1-2 is soft structure aluminium conductor.Center The overlap rate of twining package tape 1-3 is 40%~50%.
Leading body 2 includes the more twisted subitem conductor 2-1 being wrapped in outside center core 1, around subitem conductor 2-1 External semi-conductive tape 2-2, and the semiconducting filler 2-3 being filled in adjacent subitem conductor 2-1 exterior slots.Subitem is led Body 2-1 is soft structure aluminium conductor.Cable roundness can be improved in semiconducting filler 2-3, can also make leading body electrical property more It is good.
The hard EP rubbers that main insulating layer 3 uses voltage class anti-tear for 10KV, intensity >=7.0MPa, elongation at break >= 250,120 DEG C of temperature resistant grade.The formula of the hard EP rubbers includes following components: the trade mark is the ternary second of " Jilin Petrochemical 4045 " Third rubber, 90 parts by weight, LDPE (Low density polyethylene, low density polyethylene (LDPE)) 10 parts by weight, 80 weight of kaolin Measure part, 5 parts by weight of zinc oxide, 1 parts by weight of silane coupling agent, 1 parts by weight of anti-aging agent.The trade mark is the ternary of " Jilin Petrochemical 4045 " EP rubbers belongs to medium ethylene content, and medium Mooney viscosity, electrical insulation properties are excellent, and extrusion performance is excellent.
The oversheath 4 uses low smoke and low halogen rubber, and intensity is greater than 11.0MPa, elongation is greater than 300%, heatproof Light transmittance is greater than 60%, chloric acid gas content PH >=2.5, material electric conductivity≤30%, oxygen index (OI) in 120 DEG C of grade, smoke density Greater than 30%, meet the test of resistance to 902# oil.The formula of low smoke and low halogen rubber includes following components: CPE90 parts by weight, 20%EVA10 parts by weight, 80 parts by weight of talcum powder, 20 parts by weight of calcium carbonate, 20 parts by weight of white carbon black, 5 parts by weight of carbon black, three oxygen Change two antimony, 5 parts by weight, 20 parts by weight of chlorocosanes, 1 parts by weight of anti-aging agent, auxiliary curing agent TAIC3 parts by weight, peroxide sulphur Agent BIBP2.5 parts by weight.Formula selects CPE and EVA to be used in combination, and can reduce smoke density with EVA, improve heat resistance, And the processing performance of material can be improved.It selects talcum powder, calcium carbonate, white carbon black and carbon black to be applied in combination, plays synergistic reinforcement Effect.Because carbon black smoke amount is big, replaces black wood charcoal black using white carbon black, play pigmentation, reduce smoke density, improve light transmission Rate.
The production technology of the big section EPR isolated dc flexible cable of the wind-powered electricity generation of the present embodiment, comprising the following steps:
Step 1, center-filled 1-1 is prepared by extrusion process;
Step 2, center conductor 1-2 is twisted outside center-filled 1-1;Center conductor 1-2 cross-sectional area is 150mm2, It is twisted by soft aluminium wire, filament diameter is 0.57~0.58mm.
Step 3, the wrapped center twining package tape 1-3 outside center conductor 1-2, then extrudes central insulating layer 1-4, obtains center Core 1;
Step 4, preparation subitem conductor 2-1, and the wrapped semi-conductive tape 2-2 outside subitem conductor 2-1;Itemize conductor 2-1 Cross-sectional area is 1800mm2, it is twisted by soft aluminium wire, filament diameter is 0.57~0.58mm.
Step 5, semiconducting filler 2-3 is prepared by extrusion process, the diameter of semiconducting filler 2-3 is 6mm;
Step 6, the more subitem conductor 2-1 of wrapped semi-conductive tape 2-2 are stranded in outside center core 1, and in phase Semiconducting filler 2-3 is placed in neighbour's subitem conductor 2-1 exterior slots;Central insulation packing 1-1 outer diameter is according to subitem conductor The determining diameter of 2-1 arrangement is 4.7mm, can be improved the roundness of cable in this way, can also make the electrical property of center line core 1 more It is good.
Step 7, main insulating layer 3 and oversheath 4 are extruded finally by coextrusion process.Using with online derivometer TROESTER import connects sulphur machine 90+150 production line and carries out double-layer coextrusion, temperature setting when co-extrusion are as follows:
Barrel 1 Barrel 1 Barrel 1 Head 1 Head 2
Insulating materials 80℃ 81℃ 83℃ 40℃ 41℃
Sheath material 81℃ 83℃ 83℃ 40℃ 41℃
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention Within the scope of shield.

Claims (10)

1. the big section EPR isolated dc flexible cable of wind-powered electricity generation, it is characterised in that: from the inside to the outside successively include center core (1), main Conductor (2), main insulating layer (3) and oversheath (4);The center core (1) successively includes central insulation packing from the inside to the outside (1-1), center conductor (1-2), center twining package tape (1-3) and central insulating layer (1-4);The leading body (2) includes more strands Conjunction is wrapped in the external subitem conductor (2-1) of center core (1), the semi-conductive tape (2- external around subitem conductor (2-1) 2), and be filled in it is adjacent subitem conductor (2-1) exterior slots in semiconducting filler item (2-3).
2. the big section EPR isolated dc flexible cable of wind-powered electricity generation according to claim 1, it is characterised in that: lead at the center Body (1-2) and subitem conductor (2-1) are soft structure aluminium conductor.
3. the big section EPR isolated dc flexible cable of wind-powered electricity generation according to claim 1, it is characterised in that: the center around Band (1-3) uses semiconductive nylon tape.
4. the big section EPR isolated dc flexible cable of wind-powered electricity generation according to claim 1, it is characterised in that: the center around The overlap rate of band (1-3) is 40%~50%.
5. the big section EPR isolated dc flexible cable of wind-powered electricity generation according to claim 1, it is characterised in that: the major insulation Layer (3) uses hard EP rubbers;The formula of the hard EP rubbers includes following components:
The trade mark is 90 parts by weight of ethylene propylene diene rubber of " Jilin Petrochemical 4045 ", LDPE10 parts by weight, 80 parts by weight of kaolin, oxygen Change 5 parts by weight of zinc, 1 parts by weight of silane coupling agent, 1 parts by weight of anti-aging agent, peroxide vulcanizing agent DCP2 parts by weight.
6. the big section EPR isolated dc flexible cable of wind-powered electricity generation according to claim 1, it is characterised in that: the oversheath (4) low smoke and low halogen rubber is used;The formula of the low smoke and low halogen rubber includes following components:
CPE90 parts by weight, 20%EVA10 parts by weight, 80 parts by weight of talcum powder, 20 parts by weight of calcium carbonate, 20 parts by weight of white carbon black, 5 parts by weight of carbon black, 5 parts by weight of antimony oxide, 20 parts by weight of chlorocosanes, 1 parts by weight of anti-aging agent, auxiliary curing agent TAIC3 Parts by weight, peroxide vulcanizing agent BIBP2.5 parts by weight.
7. the wind-powered electricity generation production technology of big section EPR isolated dc flexible cable, it is characterised in that: the following steps are included:
Step 1, center-filled item (1-1) is prepared;
Step 2, center conductor (1-2) is twisted outside in center-filled item (1-1);
Step 3, the wrapped center twining package tape (1-3) outside the center conductor (1-2), then extrude central insulating layer (1-4), obtains Heart core (1);
Step 4, preparation subitem conductor (2-1), and in the external wrapped semi-conductive tape (2-2) of subitem conductor (2-1);
Step 5, semiconducting filler item (2-3) is prepared;
Step 6, that the more subitem conductors (2-1) of wrapped semi-conductive tape (2-2) are stranded in center core (1) is external, and Semiconducting filler item (2-3) is placed in adjacent subitem conductor (2-1) exterior slots;
Step 7, main insulating layer (3) and oversheath (4) are extruded finally by coextrusion process.
8. the wind-powered electricity generation according to claim 7 production technology of big section EPR isolated dc flexible cable, it is characterised in that: The center-filled item (1-1) and semiconducting filler item (2-3) are prepared by extrusion process.
9. the wind-powered electricity generation according to claim 7 production technology of big section EPR isolated dc flexible cable, it is characterised in that: The center conductor (1-2) and subitem conductor (2-1) are twisted by soft aluminium wire.
10. the wind-powered electricity generation according to claim 9 production technology of big section EPR isolated dc flexible cable, it is characterised in that: The filament diameter of the soft aluminium wire is 0.57~0.58mm.
CN201910853136.XA 2019-09-10 2019-09-10 Wind-powered electricity generation big section EPR isolated dc flexible cable and its production technology Pending CN110459359A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910853136.XA CN110459359A (en) 2019-09-10 2019-09-10 Wind-powered electricity generation big section EPR isolated dc flexible cable and its production technology

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Application Number Priority Date Filing Date Title
CN201910853136.XA CN110459359A (en) 2019-09-10 2019-09-10 Wind-powered electricity generation big section EPR isolated dc flexible cable and its production technology

Publications (1)

Publication Number Publication Date
CN110459359A true CN110459359A (en) 2019-11-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116478481A (en) * 2023-04-23 2023-07-25 国网湖南省电力有限公司 Ethylene propylene rubber insulating material regulated and controlled by low-density polyethylene, and preparation method and application thereof

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CN107123474A (en) * 2017-04-28 2017-09-01 四川川东电缆有限责任公司 A kind of airport 400HZ intermediate-frequency low-consumption balances flexible cable and manufacture method
CN207021030U (en) * 2017-07-28 2018-02-16 常州船用电缆有限责任公司 A kind of cable for wind-power generator
CN110010294A (en) * 2019-04-02 2019-07-12 远东电缆有限公司 Resistance to torsion lifting wind-powered electricity generation flexible cable and its production technology are pressed in a kind of wisdom energy
CN210805302U (en) * 2019-09-10 2020-06-19 远东电缆有限公司 Large-section EPR (ethylene propylene rubber) insulated direct-current flexible cable for wind power

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US6600108B1 (en) * 2002-01-25 2003-07-29 Schlumberger Technology Corporation Electric cable
CN2638202Y (en) * 2003-01-13 2004-09-01 新疆特变电工股份有限公司 Lead wire for electrical equipment
WO2011024262A1 (en) * 2009-08-26 2011-03-03 太陽ケーブルテック株式会社 Electric cable
US20130118798A1 (en) * 2011-11-10 2013-05-16 Kyowa Electric Wire Co., Ltd. Power supply wire for high-frequency current
CN202887851U (en) * 2012-11-20 2013-04-17 上海斯麟特种设备工程有限公司 Small-section cable with split conductor structure
CN203773988U (en) * 2013-12-11 2014-08-13 上海斯瑞科技有限公司 Armoured cable of carbon fiber composite tape
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116478481A (en) * 2023-04-23 2023-07-25 国网湖南省电力有限公司 Ethylene propylene rubber insulating material regulated and controlled by low-density polyethylene, and preparation method and application thereof

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