CN110459347A - A kind of highly-flexible flat conductor - Google Patents

A kind of highly-flexible flat conductor Download PDF

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Publication number
CN110459347A
CN110459347A CN201811525433.3A CN201811525433A CN110459347A CN 110459347 A CN110459347 A CN 110459347A CN 201811525433 A CN201811525433 A CN 201811525433A CN 110459347 A CN110459347 A CN 110459347A
Authority
CN
China
Prior art keywords
main body
conducting wire
conductor main
conductor
silk thread
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811525433.3A
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Chinese (zh)
Inventor
李章刚
傅文汇
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An Po Fu Electrical System Co Ltd
Original Assignee
An Po Fu Electrical System Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by An Po Fu Electrical System Co Ltd filed Critical An Po Fu Electrical System Co Ltd
Priority to CN201811525433.3A priority Critical patent/CN110459347A/en
Publication of CN110459347A publication Critical patent/CN110459347A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • H01B7/0869Flat or ribbon cables comprising one or more armouring, tensile- or compression-resistant elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel
    • H01B7/221Longitudinally placed metal wires or tapes

Landscapes

  • Insulated Conductors (AREA)

Abstract

A kind of conducting wire according to the present invention includes: conductor main body;One or more silk thread is arranged along at least side of the conductor main body;And insulating outer layer, the insulating outer layer coat the conductor main body and the silk thread.

Description

A kind of highly-flexible flat conductor
Technical field
The present invention relates to electronic electric equipment fields, also, more particularly, the present invention relate to electronic electric equipments A kind of highly-flexible flat conductor.
Background technique
Recently, it with the electrification of automobile, intelligence and the rapid development of automatic Pilot technology, needs in the car It installs and meets more and more abundant function using more and more electronics, electrical equipment.Correspondingly, it is also desirable to more and more For these electronics, electrical equipment conducting wire.However, the space for installation equipment and wiring in vehicle is extremely limited. It is desirable that, in the case where that can guarantee the enough electric conductivity of conducting wire, the saving occupied space of conducting wire as much as possible, simultaneously It is also convenient for the installation of conducting wire.
To solve the above-mentioned problems, a kind of flat conductor technology is proposed in this field, can be guaranteed to a certain extent Enough electric conductivity, while being also convenient for installing, saving wiring space.Usually used flat conductor technology mainly includes two kinds Type: one is FPC (Flexible Printed Circuit, flexible printed circuit boards), and another kind is FFC (Flexible Flat Cable, flexible flat cable).
Both above technologies all have some disadvantages in actual use: the manufacture overall cost of FPC is higher, It generally only just uses in sophisticated electronics, and says from the strict sense, FPC is simultaneously not belonging to traditional conducting wire model Farmland;In comparison, the moderate cost of FFC, but there are problems that intensity it is low, harness installation in be easily damaged.
Summary of the invention
Flat conductor technology can solve the problems, such as the confined space of conducting wire installation in the case where guaranteeing enough electric conductivity. But the intensity of the FFC generally used is lower, is easily damaged in harness installation.Therefore, it is necessary to one kind can enhance conducting wire intensity Technology.
According to above-mentioned technical problem, the invention proposes a kind of highly-flexible flat conductors.
A kind of conducting wire according to the present invention includes: conductor main body;One or more silk thread, extremely along the conductor main body Few side arrangement;And insulating outer layer, the insulating outer layer coat the conductor main body and the silk thread.The conductor main body It can be cross-section lengths and the unequal flat conductor of width.The strength of materials of the silk thread can be higher than the conductor main body, example Such as, the silk thread can be steel wire.Conducting wire can have at least two of the length direction tiling along the cross section of the conductor main body A conducting wire or conducting wire can have at least two conducting wires of the width direction stacking along the conductor main body.
This wire arrangements designed according to the present invention enhance the intensity of conducting wire, can effectively prevent wire fracture, mention The overall flexibility of high conducting wire.In addition, if this design of the invention is applied to flat conductor field, it is enough in guarantee Electric conductivity is saved on the basis of installation space, additionally it is possible to enhance the integral strength and flexibility of flat conductor.
Detailed description of the invention
It is described below including the discussion to attached drawing, these attached drawings have the exemplary of the realization of embodiment through the invention The illustration that mode provides.These attached drawings are understood to as an example, not as limitation.As used herein, to one The reference of a or multiple " embodiment " is understood to describe special characteristic included at least one realization of the invention, knot Structure, and/or characteristic.Therefore, the phrase such as " in one embodiment " or " in an alternate embodiment " etc occurred herein Various embodiments of the present invention and realization are described, and is not necessarily all referring to the same embodiment.However, they are also not necessarily Mutually exclusive.
Fig. 1 is to show the cross-sectional view of highly-flexible conducting wire according to an embodiment of the invention.
Fig. 2 is to show the cross-sectional view of the highly-flexible conducting wire of tiling according to another embodiment of the invention.
Fig. 3 is to show the cross-sectional view of the highly-flexible conducting wire of stacking according to another embodiment of the invention.
Specific embodiment
When describing the embodiments of the present invention, for purposes of illustration only, indicating that the sectional view of device architecture can disobey general proportion work Partial enlargement, and the schematic diagram is example, should not limit the scope of protection of the invention herein.In addition, in practical system It should include the three-dimensional space of length, width and depth in work.
The application has used particular words to describe embodiments herein.As " one embodiment ", " embodiment ", And/or " some embodiments " means a certain feature relevant at least one embodiment of the application, structure or feature.Therefore, it answers Emphasize and it is noted that " embodiment " or " one embodiment " that is referred to twice or repeatedly in this specification in different location or " alternate embodiment " is not necessarily meant to refer to the same embodiment.In addition, certain in one or more embodiments of the application Feature, structure or feature can carry out combination appropriate.
It should be noted that in order to simplify herein disclosed statement, to help to one or more inventive embodiments Understanding, above in the description of the embodiment of the present application, sometimes by various features merger to one embodiment, attached drawing or to it Description in.But what this disclosure method was not meant to refer in aspect ratio claim required for the application object Feature is more.In fact, the feature of embodiment will be less than whole features of the single embodiment of above-mentioned disclosure.
In some embodiments, numerical parameter used in description and claims is approximation, the approximation root It can change according to feature needed for separate embodiment.In some embodiments, numerical parameter is considered as defined significant digit And the method retained using general digit.Although for confirming the Numerical Range and ginseng of its range range in some embodiments of the application Number is approximation, and in a particular embodiment, being set in for such numerical value is reported as precisely as possible in feasible region.
Fig. 1 is to show the cross-sectional view of highly-flexible conducting wire according to an embodiment of the invention.
Conducting wire of the invention, which can be benefited from, can be but not limited to flat conductor.More specifically, Fig. 1 is shown according to this The flat highly-flexible conducting wire of one kind of inventive embodiments, it is to be understood that, the wire arrangements of each embodiment can also according to the present invention For non-flat conducting wire field, to enhance the intensity and flexibility of general conducting wire to a certain extent.
By taking the flat conductor in Fig. 1 as an example, this highly-flexible conducting wire a according to the present invention includes: conductor main body (conductor wire Core) 1, one or more silk thread 2 and insulating outer layer 3.One or more silk thread 2 along conductor main body 1 at least side cloth It sets.For example, as shown in Figure 1, can respectively arrange an elongated silk thread 2 along the two sides of conductor main body 1.Insulating outer layer 3 is for coating Conductor main body 1 and silk thread 1.
Other than respectively arranging an elongated silk thread 2 along the two sides of conductor main body 1 as shown in Figure 1, according to this hair Bright another embodiment can arrange one or more silk thread 2 in the only side of conductor main body 1.In another embodiment, one When arranging conducting wire on side or more sides, the silk thread quantity of every side arrangement can be more than one.In an embodiment of the present invention, typically, The strength of materials of silk thread 2 is higher than conductor main body 1.Silk thread (for example, high tensile steel wire as described below) with some strength can be made For the reinforcing material on conductor main body side or more sides.One or more silk thread 2 with some strength is arranged in conductor It can increase on the side of main body 1 or more sides and using insulating materials by the conducting wire a that conductor main body 1 and silk thread 2 are wrapped up and formed The intensity and flexibility of strong conducting wire a entirety, and the tensile strength of lifting lead wire a, to be effectively prevented the fracture of conducting wire a, damage Bad problem.
In the embodiment using multi-filament line, the parameter of each silk thread not necessarily requires identical.For example, each silk thread Cross sectional shape, diameter of section, material, even the visual specific service condition of strength of materials etc. and demand and it is different.
As described above, conductor main body 1 shown here is the flat conductor in this field, the cross-section lengths (direction x ruler It is very little) and width (direction y size) it is unequal, have certain length-width ratio, so that conducting wire shows flat pattern.As an example, The cross section that Fig. 1 shows flat conductor is the rectangle with fillet, it being understood, however, that the present invention is not limited to this one kind to cut The flat conductor of face shape.The section of flat conductor can have any suitable polygonal shape, or can even is that tool There is the more complicated shape of the combination of different polygonal shapes.In addition, being suitable for the invention the conductor main body of this wire arrangements It can also be non-flat other shapes, such as, but not limited to, cross section is square, polygon, circle, ellipse etc..In On the side or more sides of conductor main body with other flat or non-flat shapes arrangement have one of some strength or Multi-filament line can equally enhance the intensity and flexibility of conducting wire entirety to a certain extent.
According to one embodiment of present invention, the material of conductor main body 1 can be annealing fine copper, CuMg alloy or CuSn Alloy etc., however, the present invention is not limited thereto, conductor main body 1 can also be other any suitable materials in this field.As shown in figure 1 Shown in flat conductor embodiment in, the width (w) of the cross section of conductor main body 1 is 0.01mm to 0.08mm.In conductor master The cross section of body 1 is in the embodiment of other shapes, and the width of the cross section of conductor main body 1, which equally can have, is approximately equal to this model The numerical value enclosed, or can be determined according further to actual demand.
In one embodiment, the surface of conductor main body 1 is coated with nickel, silver, tin or copper, to promote temperature resistant grade and corrosion-resistant Ability and stability.
In a preferred embodiment, used silk thread 2 is steel wire, and in a further preferred embodiment, institute The filament strength used is greater than 3600Mpa, such as, but not limited to high-carbon steel steel wire.Silk thread or steel wire surface can be coated with fine copper or Nickel or tin, coating with a thickness of 0.1 μm to 2.0 μm.In one embodiment, the diameter d of used silk thread 2 is equal to conductor master The width w of the cross section of body 1 adds 0mm to 0.12mm.In the case where side has two or more silk threads, multi-filament line exists The overall height in the direction y can add 0mm to 0.12mm for the width w of the cross section of conductor main body 1.
In one embodiment, the material of insulating outer layer 3 can be appointing in XLPE, XLPO, TPE-S, TPE-E and PVC It is a kind of.
In one embodiment, the thickness (L) of the surface of conductor main body 1 to the outer surface of insulating outer layer 3 is more than or equal to 0.16mm。
Fig. 2 and Fig. 3 is to show the cross section of the highly-flexible conducting wire of extension according to another embodiment of the invention to show It is intended to.As shown in Fig. 2, conducting wire of the invention can have the length direction (x as shown in Figure 1 along 1 cross section of conductor main body Direction) tiling at least two conducting wires, or as shown in figure 3, conducting wire of the invention can have along 1 width of conductor main body At least two conducting wires that direction (direction y as shown in Figure 1) stacks.
In one example, it can be expanded using conducting wire basic structural unit a shown in Fig. 1 as repetitive unit Conductor structure, however, the present invention is not limited thereto.In another embodiment, multiple conductor main bodies can share one or more silk thread, For example, a silk thread can be shared between two adjacent conductor main bodies of the direction x in Fig. 2, in another example, three are shown in Fig. 3 Conductor main body shares 4 silk threads, every each two silk threads in side, it is contemplated that locate the arrangement ratio of other conductor main bodies and silk thread.In In other embodiment, each conducting wire basic structural unit shown in Fig. 2 and Fig. 3 can be not exactly the same, for example, having not With the one or more in the silk thread of quantity or cross sectional shape, sectional dimension, filament materials, the strength of materials etc. of silk thread It may not necessarily be identical.Even each conductor main body can also be different, for example, conductor main body can also in cross sectional shape, sectional dimension, lead It is different in the one or more aspects such as body material.In other words, it visual concrete condition and needs to come in design drawing 2 and Fig. 3 every The specific arrangement of a lead unit.
Following example is related to further embodiment.The following example of the disclosure includes the manufacturing method of product.
Example 1 includes a kind of conducting wire, and the conducting wire includes: conductor main body;One or more silk thread, along the conductor master At least side of body is arranged;And insulating outer layer, the insulating outer layer coat the conductor main body and the silk thread.
Example 2 includes the theme of example 1, wherein the conductor main body is annealing fine copper, CuMg alloy or CuSn alloy.
Example 3 includes the theme of example 1-2, wherein the conductor main body is that cross-section lengths and width are unequal flat Flat conducting wire.
Example 4 includes the theme of example 1-3, wherein the width of the cross section of the conductor main body arrives for 0.01mm 0.08mm。
The theme of example 5 including example 1-4, wherein it is characterized in that, the conductor main body surface be coated with nickel or silver or Copper.
Example 6 includes the theme of example 1-5, wherein the strength of materials of the silk thread is higher than the conductor main body.
Example 7 includes the theme of example 1-6, wherein the silk thread is steel wire.
Example 8 includes the theme of example 1-7, wherein the steel wire surface is coated with fine copper or nickel or tin, and thickness of coating is 0.1 μm to 2.0 μm.
Example 9 includes the theme of example 1-8, wherein the width that the diameter of the silk thread is equal to the cross section of conductor adds 0mm to 0.12mm.
Example 10 includes the theme of example 1-9, wherein the insulating outer layer is XLPE, XLPO, TPE-S, TPE-E and PVC One of, the thickness of outer surface of the conductor main body surface to the insulating outer layer is more than or equal to 0.16mm.
Example 11 includes the theme of example 1-10, wherein conducting wire has the length of the cross section along the conductor main body At least two conducting wires of direction tiling, or at least two institutes with the width direction stacking along the conductor main body State conducting wire.
The preferred embodiment of the present invention has been described above in detail.It should be appreciated that the present invention is not departing from its broad sense essence Various embodiments and deformation can be used in the case where mind and range.Those skilled in the art are not necessarily to creative work It according to the present invention can conceive and make many modifications and variations.Therefore, all those skilled in the art are under this invention's idea On the basis of existing technology by the available technical solution of logical analysis, reasoning, or a limited experiment, all should belong to In the protection scope determined by claims of the present invention.
Term as used herein and expression are used as descriptive term and not restrictive, are using such term and table Up to when, it is not intended to exclude any equivalent of shown and described feature (or its certain part), it should be appreciated that Within the scope of claims, various modifications are all possible.Correspondingly, claims are intended to cover all such etc. Imitate content.

Claims (11)

1. a kind of conducting wire, comprising:
Conductor main body;
One or more silk thread is arranged along at least side of the conductor main body;And
Insulating outer layer, the insulating outer layer coat the conductor main body and the silk thread.
2. conducting wire as described in claim 1, it is characterised in that:
The conductor main body is annealing fine copper, CuMg alloy or CuSn alloy.
3. conducting wire as described in claim 1, it is characterised in that:
The conductor main body is cross-section lengths and the unequal flat conductor of width.
4. conducting wire as claimed in claim 3, it is characterised in that:
The width of the cross section of the conductor main body is 0.01mm to 0.08mm.
5. such as conducting wire of any of claims 1-4, it is characterised in that:
It is characterized in that, the conductor main body surface is coated with nickel or silver or copper.
6. such as conducting wire of any of claims 1-4, it is characterised in that:
The strength of materials of the silk thread is higher than the conductor main body.
7. conducting wire as claimed in claim 6, it is characterised in that:
The silk thread is steel wire.
8. conducting wire as claimed in claim 7, which is characterized in that
The steel wire surface is coated with fine copper or nickel or tin, and thickness of coating is 0.1 μm to 2.0 μm.
9. the conducting wire as described in any one of claim 1-4,7-8, it is characterised in that:
The width that the diameter of the silk thread is equal to the cross section of conductor adds 0mm to 0.12mm.
10. the conducting wire as described in any one of claim 1-4,7-8, it is characterised in that:
The insulating outer layer is one of XLPE, XLPO, TPE-S, TPE-E and PVC, and the conductor main body surface is to described exhausted The thickness of the outer surface of edge outer layer is more than or equal to 0.16mm.
11. the conducting wire as described in any one of claim 1-4,7-8, comprising:
Conducting wire has at least two conducting wires of the length direction tiling along the cross section of the conductor main body, or has At least two conducting wires stacked along the width direction of the conductor main body.
CN201811525433.3A 2018-12-13 2018-12-13 A kind of highly-flexible flat conductor Pending CN110459347A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112164501A (en) * 2020-09-24 2021-01-01 立讯精密工业股份有限公司 Flexible flat cable

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040154826A1 (en) * 2002-01-29 2004-08-12 Autonetworks Technologies, Ltd. Flat shield cable
CN202887783U (en) * 2012-10-19 2013-04-17 芜湖航天特种电缆厂 Miniature banded signal line
CN204130210U (en) * 2014-09-10 2015-01-28 江西江能线缆科技有限公司 A kind of frequency conversion copper cable with fire-retardant anti-shielding
CN204242651U (en) * 2014-09-26 2015-04-01 深圳市联嘉祥科技股份有限公司 A kind of flat Signal transmissions drag chain cable
CN206672669U (en) * 2017-04-13 2017-11-24 辽宁津达线缆有限公司 A kind of high flexibility tensile wear-resistant movable flat cable
CN209625820U (en) * 2018-12-13 2019-11-12 安波福电气系统有限公司 A kind of highly-flexible flat conductor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040154826A1 (en) * 2002-01-29 2004-08-12 Autonetworks Technologies, Ltd. Flat shield cable
CN202887783U (en) * 2012-10-19 2013-04-17 芜湖航天特种电缆厂 Miniature banded signal line
CN204130210U (en) * 2014-09-10 2015-01-28 江西江能线缆科技有限公司 A kind of frequency conversion copper cable with fire-retardant anti-shielding
CN204242651U (en) * 2014-09-26 2015-04-01 深圳市联嘉祥科技股份有限公司 A kind of flat Signal transmissions drag chain cable
CN206672669U (en) * 2017-04-13 2017-11-24 辽宁津达线缆有限公司 A kind of high flexibility tensile wear-resistant movable flat cable
CN209625820U (en) * 2018-12-13 2019-11-12 安波福电气系统有限公司 A kind of highly-flexible flat conductor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112164501A (en) * 2020-09-24 2021-01-01 立讯精密工业股份有限公司 Flexible flat cable

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