CN110458471B - Standardized dye information management system - Google Patents
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Abstract
The application discloses standardized dye information management system and equipment, dye data on the existing market are collected and formatted, the structured dye data are named and classified by utilizing preset dye naming and classification standards, and a standardized dye information database is obtained.
Description
Technical Field
The application relates to the technical field of computers, in particular to a standardized dye information management system and equipment.
Background
At present, a plurality of dye types and manufacturers exist in the market, the dye types and the dye qualities are good and uneven, a printing and dyeing enterprise lacks a stable and reliable information channel, and the cost performance of detection performed by the enterprise is low, so most of enterprises lack an effective detection means for the dye quality, the product quality and the production efficiency of the printing and dyeing enterprise are directly influenced, and the production cost is greatly increased.
In addition, the printing and dyeing enterprises do not completely know the performance of the dyes, such as the temperature of each dye can reach the highest dye uptake, the dye uptake of each dye to different fabrics, and the like, and the use requirements of mixing and toning of each dye are not known, so that a large amount of time is consumed for trying in color matching, and the result is difficult to reach the customer demand.
Disclosure of Invention
The application aims to provide a standardized dye information management system and standardized dye information management equipment, which are used for solving the problems that the current dye factory does not completely know the performance of dye, wastes a large amount of time and materials to try a dye color matching scheme, and is low in efficiency.
In order to solve the above technical problem, the present application provides a standardized dye information management system, including:
a data acquisition module: the system comprises a dye information database, a data processing module and a data processing module, wherein the dye information database is used for acquiring dye data, converting the dye data into structured data and storing the converted dye data into a dye information database;
a naming and classifying module: the system comprises a dye information database, a data processing module and a data processing module, wherein the dye information database is used for storing dye data in the dye information database;
dye information query module: the dye information database is used for acquiring the current input key words, searching the dye information database according to the key words to obtain dye data corresponding to the key words as a search result;
dye logic judgment module: the system is used for acquiring dyeing auxiliary formula data, process condition data, cloth data and dyeing requirement data set for the current dye, respectively judging whether the current dye conflicts with the dyeing auxiliary, the process condition, the cloth and the dyeing requirement according to dye attributes, and judging whether each dye in the current dye conflicts or not to obtain a logic judgment result.
Preferably, the naming classification module specifically includes:
naming a unit: the system comprises a dye information database, a dye naming model and a naming result, wherein the dye naming model is obtained according to historical dye data in the dye information database through training, the dye naming model is called to name the dye data in the dye information database, and the naming result of the dye data is obtained, wherein the historical dye data comprises dye data samples and the naming result of the dye data samples determined according to preset dye naming standards;
a classification unit: and the system is used for determining the category to which the dye data belongs according to the class name and the series name in the naming result.
Preferably, the dye logic determination module is specifically configured to: and judging whether the dyes in the current dye conflict or not according to the proper PH value, temperature and dye-uptake rate of the dyes in the current dye.
Preferably, the dye logic determination module is specifically configured to: judging whether the current dye conflicts with the centralized control set temperature in the process conditions or not according to the dye attributes, wherein the centralized control set temperature comprises any one or more of the following items: dyeing temperature, heating rate, heat preservation temperature and cloth discharging temperature.
Preferably, the data acquisition module is specifically configured to: collecting dye data from a predetermined data source, the predetermined data source comprising any one or more of: dye usage records, dye application manuals, supplier's dye instructions, chemical safety specifications.
Preferably, the data acquisition module is specifically configured to: and collecting dye data according to a preset period.
Preferably, the dye data in the dye information database includes any one or more of the following attributes: dye name, index number, category, main components, physical and chemical properties, application method, toxicity, storage requirement, manufacturer, price and use condition.
Preferably, the dye information query module is further configured to: and when the dye data corresponding to the keywords cannot be searched, generating prompt information and sending the prompt information to a system administrator.
Preferably, the dye logic judgment module is further configured to: and when the logic judgment result shows that the conflict exists, determining a conflict item, and generating modification suggestion information aiming at the conflict item.
Further, the present application provides a standardized dye information management apparatus including a standardized dye information management system as described above.
The standardized dye information management system and the standardized dye information management equipment provided by the application can be used for acquiring dye data in the existing market, formatting the dye data, naming and classifying the structured dye data by utilizing preset dye naming and classification standards to obtain a standardized dye information database.
Drawings
For a clearer explanation of the embodiments or technical solutions of the prior art of the present application, the drawings needed for the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of a standardized dye information management system according to a first embodiment of the present disclosure;
FIG. 2 is a schematic structural diagram of a second embodiment of a standardized dye information management system provided herein;
fig. 3 is a flowchart illustrating operation of a dye information query module in a second embodiment of a standardized dye information management system provided by the present application;
fig. 4 is a flowchart illustrating a logic determination module in a second embodiment of the standardized dye information management system according to the present application.
Detailed Description
The core of the application is to provide a standardized dyestuff information management system and equipment, has realized naming and classifying the dyestuff data according to predetermineeing the dyestuff naming standard, has provided dyestuff information inquiry function and dyestuff logic judgement function, has avoided the dye factory to be unfamiliar with the extravagant problem of cost that leads to of dyestuff information, has promoted the work efficiency of dye factory.
In order that those skilled in the art will better understand the disclosure, the following detailed description will be given with reference to the accompanying drawings. It should be apparent that the described embodiments are only a few embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1, a first embodiment of a standardized dye information management system provided in the present application is described below, where the first embodiment includes:
the data acquisition module 11: the dye data acquisition module is used for acquiring dye data, converting the dye data into structured data and storing the converted dye data into a dye information database;
specifically, the dye data on the existing market are collected and summarized, and the data source may include any one or more of the following: a dye application manual, a dye index electronic edition, a chemical safety technical specification, a dye use master, a supplier's dye specification, and a dye use record of a dye house.
Converting each attribute information in the dye data into a structured text through a text analysis algorithm, and storing the structured text into a dye information database of a dye information management system, wherein the attribute information of the dye can comprise any one or more of the following items: the trade name, index number, category, main components, physicochemical properties (level-dyeing property, compatibility, acid-base stability, temperature stability, solubility, dye color light and the like), application (the type of fiber applied to cloth), application method (PH value, dyeing temperature curve and the like), toxicity, storage requirements, manufacturers, price and use condition of the dye.
As a preferred implementation mode, the dye data in the dye information database can be updated at irregular time, so that the completeness, accuracy and effectiveness of the dye data in the dye information database are ensured.
The naming classification module 12: the system comprises a dye information database, a data processing module and a data processing module, wherein the dye information database is used for storing dye data in the dye information database;
the preset dye naming standard is a preset dye naming standard, and specifically can be a dye naming standard of the people's republic of China. In the naming process, according to the dye naming standard of the people's republic of China, key fields in dye data are extracted through a text analysis algorithm, the dye data of different sources are named in a standardized mode, the same dye names of the different sources are unified, and data are merged and de-duplicated. Wherein, the name and the code of the dye are determined according to the prior dye naming standard, and the code and the name have uniqueness.
After the naming result is obtained, the dye data in the dye information database is subjected to standardized classification and arrangement through a classification algorithm, so that the dye data in the dye information database is stored in a standard and orderly manner. As a specific embodiment, the dye data may be categorized according to naming results.
Dye information query module 13: the dye information database is used for acquiring the current input key words, searching the dye information database according to the key words to obtain dye data corresponding to the key words as a search result;
the characteristic values of the dye data in the dye information database are extracted, and then the fuzzy matching algorithm is used for matching the keywords input by the user to obtain the dye data corresponding to the keywords, so that the user can inquire corresponding specific dye data such as information of dye category, force, applicable fabric, applicable process and the like through the dye name and the dye attribute keywords.
Dye logic determination module 14: the method is used for acquiring dyeing auxiliary formula data, process condition data, cloth data and the like set aiming at the current dye, respectively judging whether the current dye conflicts with the dyeing auxiliary, the process condition, the cloth and the like according to dye attributes, and judging whether each dye in the current dye conflicts or not to obtain a logic judgment result.
Specifically, a user inputs dyeing auxiliary formula information, material distribution information, and process condition setting information of a certain process, and then the dye logic judgment module 14 judges whether the current dye in the formula conflicts with other dyes, auxiliaries, material distribution, process conditions, and the like one by one to obtain a logic judgment result. For example, the dye logic determination module 14 may be configured to: and judging whether the dyes in the current dye conflict or not according to the proper cloth, color, PH value, dyeing temperature, dyeing rate and the like of the dyes in the current dye.
As a specific implementation manner, the dye logic determining module 14 determines whether there is a conflict between the current dye and the fabric according to the dye category (e.g. disperse dye, reactive dye, cationic dye, etc.) or the applicable fabric component. And judging whether the current dye conflicts with each dyeing auxiliary agent in the dyeing auxiliary agent formula or not according to the compatibility characteristics of the dye categories.
The standardized dye information management system provided by the embodiment acquires dye data on the existing market, formats the dye data, names and classifies the structured dye data by using preset dye naming and classification standards to obtain a standardized dye information database, and on the basis, the scheme provides a dye information query function and a dye logic judgment function, so that the corresponding dye data can be obtained according to keyword search, whether the current dye conflicts with dyeing auxiliaries, process conditions, cloth and other dyes or not can be judged according to dye attributes, and enterprises can know the characteristics of the dyes and identify wrong dyeing formulas.
An embodiment two of the standardized dye information management system provided by the present application is described in detail below, and the embodiment two is implemented based on the foregoing embodiment one and is expanded to a certain extent based on the embodiment one.
Referring to fig. 2, the second embodiment specifically includes:
the data acquisition module 21: the system comprises a dye information database, a dye data acquisition module, a dye data storage module and a data processing module, wherein the dye information database is used for acquiring dye data from a preset data source according to a preset period, converting the dye data into structured data according to dye attributes and storing the converted dye data into the dye information database;
the preset data source comprises any one or more of the following items: dye usage records, dye application manuals, dye instructions from suppliers, chemical safety specifications; the dye attributes include any one or more of: the trade name, index number, category, main components, physicochemical properties (level-dyeing property, compatibility, acid-base stability, temperature stability, solubility, dye color light and the like), application (the type of fiber applied to cloth), application method (PH value, dyeing temperature curve and the like), toxicity, storage requirements, manufacturers, price and use condition of the dye.
The naming and classifying module 22 comprises a naming unit 221 and a classifying unit 222, wherein the naming unit 221 is configured to obtain a dye naming model obtained through training according to historical dye data in the dye information database, call the dye naming model to name the dye data in the dye information database, and obtain a naming result of the dye data, wherein the historical dye data comprises dye data samples and also comprises the naming result of the dye data samples determined according to the dye naming standard of the people's republic of china; the classification unit 222 is configured to determine a category to which the dye data belongs according to the class name and the series name in the naming result;
according to the dye naming standard of the people's republic of China, the naming form of the dye data in the embodiment is as follows: class name, color name, series name, horizontal bar (-), color light, performance, strength order. For example, the naming result of certain dye data is direct brilliant yellow L-4GF 100%, which means that the class name is direct, the color is brilliant yellow, the series name is L (L represents direct light-fast dye, has high light-fast color fastness, and the light fastness reaches more than 4 grade), the color light is 4G (G represents green light or yellow light), the performance is F (F represents light), and the strength is 100% (100% represents 1 time of the concentration of the actual effective component in the dye, and 200% is twice of 100%). For another example, the naming result of certain dye data is reactive yellow SE-4RFN, which means that the dye is named as reactive dye, the color is yellow, the series is named as SE (SE means that the series of dyes have general level dyeing performance and good dry heat fastness, and can be used in the exhaust dyeing process and the hot melt dyeing process of polyester fiber), the color light is 4R (R means red light), and the performance is FN (F means light, and N means near-neutral gray or special color light).
Preferably, the dye naming model is constructed based on the existing historical data, so that the subsequently input dye data can be automatically matched with the standardized name and classified through the dye naming model.
Dye information query module 23: the dye information database is used for acquiring the current input key words, searching the dye information database according to the key words to obtain dye data corresponding to the key words as a search result; the system is also used for generating prompt information when the dye data corresponding to the key words cannot be retrieved, and sending the prompt information to a system administrator;
fig. 3 is a flow chart of the usage of the dye information query module 23, and the process includes: the method comprises the following steps that a user inputs a dye name keyword needing to inquire specific information, a system automatically matches whether dye data exist in a standardized dye information database, and if the dye data exist in the standardized dye information database, information such as the category, the strength, the applicable fabric and the applicable process of the dye are output; if the dye information does not exist, the user is informed that the dye information is absent temporarily, and a system administrator is prompted to add the dye information into a standardized dye information database to perfect the system.
Dye logic determination module 24: the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data acquisition module is used for acquiring dyeing auxiliary agent formula data, process condition data and cloth data which are set aiming at the current dye, respectively judging whether the current dye conflicts with the dyeing auxiliary agent, the process condition and the cloth according to dye attributes, and judging whether each dye in the current dye conflicts or not to obtain a logic judgment result; and the logic judgment module is also used for determining a conflict item and generating modification suggestion information aiming at the conflict item when the logic judgment result shows that the conflict exists. A user inputs dyeing auxiliary formula information, cloth information and centralized control setting information of a certain process; the standardized dye information management system firstly judges whether the dye in the formula exists in a dye information database, if so, judges whether the dye in the formula is suitable for other dyes, auxiliaries, cloth and centralized control set temperature one by one, outputs a judgment result, and if not, recommends the dye suitable for the process; if the dye information does not exist, the user is informed that the system has no dye information temporarily, and the dye information is fed back to a system administrator to complete the dye information in time.
In a specific embodiment, whether or not there is a contradiction between the attribute values of the dyes is determined by an algorithm based on the attribute values of the dyes. If the applicable temperature of the dye A is 80-100 ℃, and the applicable temperature of the dye B is 200-300 ℃, the two dyes are not suitable to be present in the same formula. Fig. 4 is a flow chart of the use of the dye logic determination module 24, the process is as follows:
s41, acquiring dyeing auxiliary formula data, process condition design data, dyeing cloth data and dyeing requirement data input by a user;
the dyeing requirement data includes original color measurement data (spectral value data and corresponding RGB values) of the fabric of the color to be finally dyed, required color fastness (dry-cleaning color fastness, rubbing color fastness, light fastness, etc.), and corresponding color light data.
S42, judging whether the dye data exist in the dye information database; if not, executing S43, otherwise, executing S44;
s43, informing a user that the system has the dye information temporarily, and feeding back the dye information to a system administrator to complete the dye information in time;
s44, a dye logic judgment algorithm module judges whether conflicts exist between each dye in the formula and other dyes, auxiliaries, dyeing processes and cloth materials one by applying an automatic detection algorithm;
the specific judgment content comprises any one or more of the following items:
(1) judging whether conflicts exist between the dyes and other dyes in the formula or not according to fields such as the proper PH value, the proper temperature and the proper dye-uptake rate of the dyes;
(2) and judging whether the dyes are matched with the cloth or not according to the dye use fields.
(3) And judging whether conflicts exist between the dyes and the production process set by the dye factory or not according to fields such as the applicable temperature of the dyes.
(4) And judging whether conflicts exist between the dyes and the auxiliary agents used in the formula or not according to the compatibility characteristics.
(5) And judging whether each dye meets the dyeing requirement or not according to fields such as color fastness and the like.
And S45, generating recommendation information to recommend the dye suitable for the process when the logic judgment result shows that the conflict exists.
Therefore, according to the standardized dye information management system provided by the embodiment, relevant information of dyes in the existing market is collected through multiple channels, and a standardized automatically-named and classified dye management information base which is structurally stored is established through algorithms such as text analysis and automatic classification by combining with the dye naming and classification standards of the people's republic of China. The database comprises description of basic information of various dyes, a dye inquiry system and a dye logic judgment system are constructed on the basis of the description, so that an enterprise can know the characteristics of the dyes, and meanwhile, whether the dyes are matched with cloth, centralized control set temperature, other dyes and auxiliaries is judged by combining the characteristics of the dyes, so that the enterprise can be helped to identify wrong dyeing processes, and reasonable dyes are recommended. The system mainly aims to improve the standardization of dye naming in the market to a certain extent, provide a dye data query function and a dye logic judgment function for printing and dyeing enterprises, timely update a dye information database, and provide effective help for the printing and dyeing enterprises when matching colors and dyeing, thereby reducing unnecessary cost investment and time consumption of the printing and dyeing enterprises and improving the benefits of the enterprises.
The following examples illustrate specific applications of the present application, assuming that certain process dye assistant formula information is as follows:
TABLE 1
And the following centralized control set temperature information is assumed: dyeing at 40 ℃, heating to 60 ℃ at 1 ℃/min, keeping the temperature for 25min, heating to 100 ℃ at 1.6 ℃/min, keeping the temperature for 30min at 100 ℃, cooling to 60 ℃ at 1.3 ℃/min, and discharging;
the cloth information is: 10SN/R twill satin (nylon rayon);
the staining requirement data is: washing fastness is 4 grades;
dye information is shown in table 2:
TABLE 2
According to the dye logic judgment module, the applicable cloth with 200% of dye dispersed red FB is terylene and blended fabric thereof, while the actual cloth 10SN/R twill satin is nylon rayon, so that conflict exists, and other red dyes should be used for replacement, thereby generating the recommendation information of the red dyes.
In addition, the application also provides a standardized dye information management device which comprises the standardized dye information management system. The standardized dye information management device of this embodiment is used to implement the foregoing embodiment of the standardized dye information management system, and therefore, the specific implementation of this device can be found in the foregoing embodiment of the standardized dye information management system, and will not be described herein again.
The embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same or similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The steps of a method or algorithm described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module may reside in Random Access Memory (RAM), memory, Read Only Memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
The above detailed descriptions of the solutions provided in the present application, and the specific examples applied herein are set forth to explain the principles and implementations of the present application, and the above descriptions of the examples are only used to help understand the method and its core ideas of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.
Claims (9)
1. A standardized dye information management system, comprising:
a data acquisition module: the system comprises a dye information database, a data processing module and a data processing module, wherein the dye information database is used for acquiring dye data, converting the dye data into structured data and storing the converted dye data into a dye information database;
a naming and classifying module: the system comprises a dye information database, a data processing module and a data processing module, wherein the dye information database is used for storing dye data in the dye information database;
dye information query module: the dye information database is used for acquiring the current input key words, searching the dye information database according to the key words to obtain dye data corresponding to the key words as a search result;
dye logic judgment module: the system comprises a data acquisition module, a data processing module and a data processing module, wherein the data processing module is used for acquiring dyeing auxiliary agent formula data, process condition data, cloth data and dyeing requirement data which are set aiming at the current dye, respectively judging whether the current dye conflicts with the dyeing auxiliary agent, the process condition, the cloth and the dyeing requirement according to dye attributes, and judging whether each dye in the current dye conflicts or not to obtain a logic judgment result;
the naming classification module specifically comprises:
naming a unit: the system comprises a dye information database, a dye naming model and a naming result, wherein the dye naming model is obtained according to historical dye data in the dye information database through training, the dye naming model is called to name the dye data in the dye information database, and the naming result of the dye data is obtained, wherein the historical dye data comprises dye data samples and the naming result of the dye data samples determined according to preset dye naming standards;
a classification unit: and the method is used for determining the class to which the dye data belongs according to the class name and the series name in the naming result.
2. The system of claim 1, wherein the dye logic determination module is specifically configured to: and judging whether the dyes in the current dye conflict or not according to the proper cloth, color, PH value, dyeing temperature and dyeing rate of the dyes in the current dye.
3. The system of claim 2, wherein the dye logic determination module is specifically configured to: judging whether the current dye conflicts with a centralized control set temperature in the process conditions or not according to the dye attributes, wherein the centralized control set temperature comprises any one or more of the following items: dyeing temperature, heating rate, heat preservation temperature and cloth discharging temperature.
4. The system of claim 1, wherein the data acquisition module is specifically configured to: collecting dye data from a predetermined data source, the predetermined data source comprising any one or more of: dye usage records, dye application manuals, dye instructions from the suppliers, chemical safety specifications.
5. The system of claim 4, wherein the data acquisition module is specifically configured to: and collecting dye data according to a preset period.
6. The system of claim 1, wherein the dye data in the dye information database includes any one or more of the following attributes: dye name, index number, category, main components, physical and chemical properties, application method, toxicity, storage requirement, manufacturer, price and use condition.
7. The system of claim 1, wherein the dye information query module is further to: and when the dye data corresponding to the keywords cannot be searched, generating prompt information and sending the prompt information to a system administrator.
8. The system of any one of claims 1-7, wherein the dye logic determination module is further to: and when the logic judgment result shows that the conflict exists, determining a conflict item, and generating modification suggestion information aiming at the conflict item.
9. A standardized dye information management apparatus comprising a standardized dye information management system according to any one of claims 1 to 8.
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