CN110451880A - Anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material - Google Patents

Anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material Download PDF

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Publication number
CN110451880A
CN110451880A CN201910727185.9A CN201910727185A CN110451880A CN 110451880 A CN110451880 A CN 110451880A CN 201910727185 A CN201910727185 A CN 201910727185A CN 110451880 A CN110451880 A CN 110451880A
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China
Prior art keywords
concrete
blending tank
parts
cracking
waterproofing
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CN201910727185.9A
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CN110451880B (en
Inventor
胡汉桥
魏小华
张运华
王欣
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Witt International New Materials (wuhan) Co Ltd
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Witt International New Materials (wuhan) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00293Materials impermeable to liquids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

The anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material that the present invention provides a kind of is related to concrete placingJi Shu field, checks template;It will be cleaned out on the inside of template, inside coats interleaving agent;The concrete being stirred after raw material investment mixing arrangement is mixed, concrete use chute blanking;First pour bottom concrete, it is vibrated using vibrating head and excludes bubble, vibrating head is using determinant or alternating expression sequence is mobile until concrete surface no longer significantly sinks, bubble-free glows, a upper layer concrete is poured before bottom concrete initial set, aforesaid operations are repeated, are successively poured until concreting is complete;One layer of straw is covered pouring complete concrete surface, to the sprinkling maintenance on straw, the present invention greatly improves the durability of concrete, also improves concrete density, is provided with better freexing tolerance and impermeability, is with a wide range of applications.

Description

Anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material
Technical field
A kind of concrete placingJi Shu of the present invention field, and in particular to anti-crack and anti-seepage coagulation based on cement-base composite material Native pouring procedure.
Background technique
Concrete is applied in almost all of modern architecture as presently the most important one of construction material.But Be, due to concrete (especially mass concrete and high-strength concrete etc.) generally existing shrinkage phenomenon, cause concrete cracking, The reduced performances such as intensity, antiseepage, anticorrosive use swelling agent as bright existing for expansive concrete material currently on the market Aobvious defect is phenomena such as heat of hydration of concrete is high, and concrete shrinkage deformation is big, generally existing concrete cracking, leakage, together When, also greatly reduce concrete strength.
With the continuous development of component materials of concrete, people are not limited solely to pressure resistance to the performance requirement of concrete Degree, but on the basis of basing oneself upon intensity, more focus on durability, deformation performance, the infiltration energy, corrosion resistance of concrete Etc. overall target balance and coordination.The requirement of concrete performance indexes is than more clear in the past, refinement and specifically.Together When, the promotion of Architectural Equipment level, novel construction process continuing to bring out and promoting, and concreting technology is made to need to adapt to not Same design, construction and requirement.
Summary of the invention
The anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material that the object of the present invention is to provide a kind of.
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material, specific as follows:
(1) check whether the shape and size of place template are correct, and whether seam coincide, and such as has the gap, and filled out sternly with mortar, Mortar leakage prevention makes its tightly not spillage, and reinforces to falsework;
(2) it will be cleaned out on the inside of template, the sundries such as stiff cement mortar must not be stained with, after being sufficiently humidified so as to clear water, clearly Wash clean simultaneously dries, then in the inside coating thickness of template is 1-5 μm of interleaving agent, to be isolated dose of naturally dry;
(3) raw material are weighed by following parts by weight: 250-300 parts of portland cement, 30-50 parts of glass fibre, nitridation 10-20 parts of boron ceramic fibre, 30-50 parts of vinal, 10-20 parts of basalt fibre, 50-80 parts of miberal powder, flyash 100-130 parts, 300-400 parts of fine aggregate sand, 100-120 parts of coarse aggregate sand, 20-40 parts of waterproofing and anti-leakage agent, water-reducing agent 5- 10 parts, 40-50 parts of starch-acrylate graft copolymer, 300-500 parts of water obtain after mixing raw material investment mixing arrangement The concrete being stirred, for the uniformity coefficient for improving concrete, concrete uses chute blanking, avoids work of the concrete because of gravity With generation segregation phenomenon;
(4) first pour bottom concrete, vibrated using vibrating head and exclude bubble, when vibrating vibrating head not collide reinforcing bar and Template grasps vibrating time, and each slotting vibrating time is 30-40s, and the distance between 2 slotting points are 30-50cm, vibrating head With concrete surface be in 45 ° -60 ° when vibrating, vibrating head it is mobile using determinant or alternating expression sequence until concrete surface not Significant sinking, bubble-free glow again, pour a upper layer concrete before bottom concrete initial set, repeat aforesaid operations, successively pour It builds until concreting is complete;
(5) one layer of straw of complete concrete surface covering is being poured, to the sprinkling maintenance on straw, holding straw is always It is wet, curing time 10-15d.
Further, the interleaving agent is F-1 type interleaving agent, HM-600 type interleaving agent, EB-101 type interleaving agent, GN-4 type Interleaving agent, B445-06 type interleaving agent, any one in BPN-93 type interleaving agent.
Further, fine aggregate sand partial size is 0.5-5mm, coarse aggregate sand partial size 10-15mm.
Further, the waterproofing and anti-leakage agent is SiO2Aeroge, calgon, urea.
Further, SiO2Aeroge, calgon, urea weight ratio be 10-20:3-6:1.
Further, the water-reducing agent is high-efficiency water-reducing agent of poly-carboxylic acid.
Further, every layer concrete height is 15-30cm.
The present invention also provides a kind of mixing arrangement for above-mentioned anti-cracking and waterproofing concrete, the mixing arrangement includes upper mixed It closes tank and lower blending tank, the upper blending tank is fixed on the top of lower blending tank by upper support portion, the lower blending tank passes through Lower support portion is fixed with ground, and the top of the lower blending tank is equipped with guardrail, and the discharge pipe of the upper blending tank extends downwardly To the top of lower blending tank, the upper blending tank and lower blending tank are equipped with mixing mechanism, and the bottom of the lower blending tank is equipped with External electric vibrator and level sensor.
Further, the mixing arrangement further includes the first screw conveyor, the second screw conveyor, third helical feed Machine, the discharge port of first screw conveyor are located at the top of the upper blending tank, the discharging of second screw conveyor The discharge pipe of mouth and upper blending tank passes through flanged joint, is additionally provided with water inlet pipe at the discharge pipe of the lower blending tank, described The discharge pipe of the feed inlet of third screw conveyor and lower blending tank passes through flanged joint.
Further, the quantity of the external electric vibrator is even number, and is evenly distributed on the lower blending tank Bottom sides.
The present invention also provides the application methods of above-mentioned mixing arrangement: by glass fibre, boron nitride ceramics fibre, polyvinyl alcohol Fiber, basalt fibre are added in upper blending tank by the first screw conveyor, add the water of half volume, whip modified It is after 30-50min, portland cement, miberal powder, flyash, fine aggregate sand, coarse aggregate sand is defeated by the second screw conveyor It is fed into, is delivered into after waterproofing and anti-leakage agent, water-reducing agent, starch-acrylate graft copolymer, water are mixed by water inlet pipe, Concrete materials enter in lower blending tank, mix 30-50min.
The working principle of the invention and advantage are:
Anti-cracking and waterproofing concrete of the present invention is by continuous composite fibre (glass fibre, boron nitride ceramics fibre, polyethylene Alcohol fiber, basalt fibre) be homogeneously dispersed in and formed in cement concrete substrate, composite fibre and cement slurry substrate it is glutinous Knot securely forms the web throughout structure entirety, and when basic material cracking excessively high by pulling force, pulling force can gradually be transferred to cross The deformability of concrete structure is increased on fiber across crackle, so that concrete is obtained tensile strength and is greatly improved, and tension, Bending resistance, cracking resistance, antifatigue, antivibration and impact resistance also all significantly improve, and are vibrated and can be excluded using layering when pouring The bubble generated when solidification improves impact resistance, and obtained mechanical performance of concrete is obviously improved, and it is existing to be not likely to produce fibrous caking As greatly improving the durability of concrete, also improving concrete density, be provided with better freexing tolerance and impermeability, have Have wide practical use.
Detailed description of the invention
Fig. 1 is the flow chart of anti-cracking and waterproofing concrete pouring procedure of the present invention.
Fig. 2 is the structural schematic diagram of mixing arrangement of the present invention.
Figure label respectively represents:
The upper blending tank of 1-;Blending tank under 2-;The upper support portion of 3-;The second screw conveyor of 4-;5- level sensor;It is propped up under 6- Support part;7- third screw conveyor;8- external electric vibrator;The first screw conveyor of 9-;10- water inlet pipe;11- guardrail.
Specific embodiment
Embodiment 1:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material:
Check whether the shape and size of place template are correct, and whether seam coincide, and such as have the gap, is filled out sternly, prevented with mortar Leak-stopping slurry makes its tightly not spillage, and reinforces to falsework, will clean out on the inside of template, must not be stained with stiff water The sundries such as cement mortar after being sufficiently humidified so as to clear water, are cleaned up and are dried, then in the inside coating thickness of template are 2 μm of F-1 Type interleaving agent, to be isolated dose of naturally dry weigh raw material by following parts by weight: 300 parts of portland cement, glass fibre 30 Part, 10 parts of boron nitride ceramics fibre, 35 parts of vinal, 12 parts of basalt fibre, 50 parts of miberal powder, flyash 100 part, Diameter is 100 parts of coarse aggregate sand, the SiO of 300 parts of the fine aggregate sand of 0.5-5mm, partial size 10-15mm2Aeroge, hexa metaphosphoric acid Sodium, urea are 20 parts of waterproofing and anti-leakage agent made of 20:5:1 compounding, 5 parts of BASF high-efficiency water-reducing agent of poly-carboxylic acid, form sediment by weight 50 parts of powder-acrylic acid graft copolymer, 400 parts of water, the concrete being stirred after raw material investment mixing arrangement is mixed, For the uniformity coefficient for improving concrete, concrete uses chute blanking, avoids concrete because the effect of gravity generates segregation phenomenon, Bottom concrete is first poured, is vibrated using vibrating head and excludes bubble, vibrating head not collide reinforcing bar and template when vibrating, and grasp Vibrating time, each slotting vibrating time be 30s, two insert point the distance between be 40cm, when vibrating head vibrates with concrete table Face is in 60 °, and vibrating head is mobile up to concrete surface no longer significantly sinks using determinant or alternating expression sequence, and bubble-free is general Out, a upper layer concrete is poured before bottom concrete initial set, repeats aforesaid operations, successively poured until concreting is complete Entirely, every layer concrete height is 20cm, covers one layer of straw pouring complete concrete surface, supports to sprinkling water on straw Shield keeps straw to moisten always, curing time 12d.
Above-mentioned mixing arrangement includes upper blending tank 1 and lower blending tank 2, and the upper blending tank 1 is fixed on by upper support portion 3 The top of lower blending tank 2, the lower blending tank 12 are fixed by lower support portion 6 with ground, and the top of the lower blending tank 2 is equipped with Guardrail 11, the discharge pipe of the upper blending tank 1 extend downward into the top of lower blending tank 2, the upper blending tank 1 and lower mixing Tank 2 is equipped with mixing mechanism, and the bottom of the lower blending tank 2 is equipped with external electric vibrator 8 and level sensor 5, described Mixing arrangement further includes the first screw conveyor 9, the second screw conveyor 4, third screw conveyor 7, first spiral transferring The top for sending the discharge port of machine 9 to be located at the upper blending tank 1, the discharge port of second screw conveyor 4 and upper blending tank 1 Discharge pipe passes through flanged joint, is additionally provided with water inlet pipe 10, the third spiral transferring at the discharge pipe of the lower blending tank 12 By flanged joint, the quantity of the external electric vibrator 8 is the discharge pipe of the feed inlet and lower blending tank 2 that send machine 7 Even number, and it is evenly distributed on the bottom sides of the lower blending tank 2.
Embodiment 2:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material:
Check whether the shape and size of place template are correct, and whether seam coincide, and such as have the gap, is filled out sternly, prevented with mortar Leak-stopping slurry makes its tightly not spillage, and reinforces to falsework, will clean out on the inside of template, must not be stained with stiff water The sundries such as cement mortar after being sufficiently humidified so as to clear water, are cleaned up and are dried, then in the inside coating thickness of template are 2 μm of HM- 600 type interleaving agents, to be isolated dose of naturally dry weigh raw material by following parts by weight: 250 parts of portland cement, glass fibers Tie up 35 parts, 20 parts of boron nitride ceramics fibre, 50 parts of vinal, 12 parts of basalt fibre, 80 parts of miberal powder, flyash 100 Part, 120 parts of coarse aggregate sand, the SiO that partial size is 400 parts of the fine aggregate sand of 0.5-5mm, partial size 10-15mm2Aeroge, six Sodium metaphosphate, urea are 40 parts of waterproofing and anti-leakage agent, BASF high-efficiency water-reducing agent of poly-carboxylic acid 5 made of 20:3:1 compounding by weight Part, 45 parts of starch-acrylate graft copolymer, 300 parts of water are stirred mixed after mixing raw material investment mixing arrangement Solidifying soil, for the uniformity coefficient for improving concrete, concrete uses chute blanking, and concrete is avoided to generate isolation because of the effect of gravity Phenomenon first pours bottom concrete, is vibrated using vibrating head and excludes bubble, and vibrating head not collide reinforcing bar and template when vibrating, Vibrating time is grasped, each slotting vibrating time is 30s, and the distance between 2 slotting points are 40cm, when vibrating head vibrates and mixed Solidifying soil surface is in 45 °, and vibrating head is using determinant or alternating expression sequence is mobile until concrete surface no longer significantly sinks, no gas Bubble glows, and pours a upper layer concrete before bottom concrete initial set, repeats aforesaid operations, successively pours until concreting Completely, every layer concrete height is 20cm, covers one layer of straw pouring complete concrete surface, supports to sprinkling water on straw Shield keeps straw to moisten always, curing time 15d.
Above-mentioned mixing arrangement includes upper blending tank 1 and lower blending tank 2, and the upper blending tank 1 is fixed on by upper support portion 3 The top of lower blending tank 2, the lower blending tank 12 are fixed by lower support portion 6 with ground, and the top of the lower blending tank 2 is equipped with Guardrail 11, the discharge pipe of the upper blending tank 1 extend downward into the top of lower blending tank 2, the upper blending tank 1 and lower mixing Tank 2 is equipped with mixing mechanism, and the bottom of the lower blending tank 2 is equipped with external electric vibrator 8 and level sensor 5, described Mixing arrangement further includes the first screw conveyor 9, the second screw conveyor 4, third screw conveyor 7, first spiral transferring The top for sending the discharge port of machine 9 to be located at the upper blending tank 1, the discharge port of second screw conveyor 4 and upper blending tank 1 Discharge pipe passes through flanged joint, is additionally provided with water inlet pipe 10, the third spiral transferring at the discharge pipe of the lower blending tank 12 By flanged joint, the quantity of the external electric vibrator 8 is the discharge pipe of the feed inlet and lower blending tank 2 that send machine 7 Even number, and it is evenly distributed on the bottom sides of the lower blending tank 2.
Embodiment 3:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material:
Check whether the shape and size of place template are correct, and whether seam coincide, and such as have the gap, is filled out sternly, prevented with mortar Leak-stopping slurry makes its tightly not spillage, and reinforces to falsework, will clean out on the inside of template, must not be stained with stiff water The sundries such as cement mortar after being sufficiently humidified so as to clear water, clean up and dry, then in the inside coating thickness of template are 1 μm BPN-93 type interleaving agent, to be isolated dose of naturally dry weigh raw material by following parts by weight: 250 parts of portland cement, glass 30 parts of fiber, 10 parts of boron nitride ceramics fibre, 30 parts of vinal, 10 parts of basalt fibre, 50 parts of miberal powder, flyash 100 parts, 100 parts of coarse aggregate sand, the SiO that partial size is 300 parts of the fine aggregate sand of 0.5-5mm, partial size 10-15mm2Aeroge, Calgon, urea are 20 parts of waterproofing and anti-leakage agent, the efficient diminishing of BASF polycarboxylic acids made of 10:3:1 compounding by weight 5 parts of agent, 40 parts of starch-acrylate graft copolymer, 300 parts of water are stirred after mixing raw material investment mixing arrangement Concrete, for improve concrete uniformity coefficient, concrete use chute blanking, avoid concrete because gravity effect generate Segregation phenomenon first pours bottom concrete, is vibrated using vibrating head and excludes bubble, and vibrating head not collide reinforcing bar and mould when vibrating Plate, grasps vibrating time, and each slotting vibrating time is 30s, and two to insert the distance between point be 30cm, when vibrating head vibrates with Concrete surface is in 45 °, and vibrating head is mobile using determinant or alternating expression sequence until concrete surface no longer significantly sinks, nothing Bubble glows, and pours a upper layer concrete before bottom concrete initial set, repeats aforesaid operations, successively pours until concrete pours It builds completely, every layer concrete height is 15-30cm, one layer of straw is covered pouring complete concrete surface, to on straw Sprinkling maintenance keeps straw to moisten always, curing time 10.
Above-mentioned mixing arrangement includes upper blending tank 1 and lower blending tank 2, and the upper blending tank 1 is fixed on by upper support portion 3 The top of lower blending tank 2, the lower blending tank 12 are fixed by lower support portion 6 with ground, and the top of the lower blending tank 2 is equipped with Guardrail 11, the discharge pipe of the upper blending tank 1 extend downward into the top of lower blending tank 2, the upper blending tank 1 and lower mixing Tank 2 is equipped with mixing mechanism, and the bottom of the lower blending tank 2 is equipped with external electric vibrator 8 and level sensor 5, described Mixing arrangement further includes the first screw conveyor 9, the second screw conveyor 4, third screw conveyor 7, first spiral transferring The top for sending the discharge port of machine 9 to be located at the upper blending tank 1, the discharge port of second screw conveyor 4 and upper blending tank 1 Discharge pipe passes through flanged joint, is additionally provided with water inlet pipe 10, the third spiral transferring at the discharge pipe of the lower blending tank 12 By flanged joint, the quantity of the external electric vibrator 8 is the discharge pipe of the feed inlet and lower blending tank 2 that send machine 7 Even number, and it is evenly distributed on the bottom sides of the lower blending tank 2.
Embodiment 4:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material:
Check whether the shape and size of place template are correct, and whether seam coincide, and such as have the gap, is filled out sternly, prevented with mortar Leak-stopping slurry makes its tightly not spillage, and reinforces to falsework, will clean out on the inside of template, must not be stained with stiff water The sundries such as cement mortar after being sufficiently humidified so as to clear water, are cleaned up and are dried, then template inside coating thickness be 5 μm every From agent, to be isolated dose of naturally dry weighs raw material by following parts by weight: 300 parts of portland cement, 50 parts of glass fibre, 20 parts of boron nitride ceramics fibre, 50 parts of vinal, 20 parts of basalt fibre, 80 parts of miberal powder, 130 parts of flyash, partial size For 400 parts of the fine aggregate sand of 0.5-5mm, 120 parts of coarse aggregate sand, the SiO of partial size 10-15mm2Aeroge, hexa metaphosphoric acid Sodium, urea are 40 parts of waterproofing and anti-leakage agent made of 20:6:1 compounding, 10 parts of BASF high-efficiency water-reducing agent of poly-carboxylic acid, form sediment by weight 50 parts of powder-acrylic acid graft copolymer, 500 parts of water, the concrete being stirred after raw material investment mixing arrangement is mixed, For the uniformity coefficient for improving concrete, concrete uses chute blanking, avoids concrete because the effect of gravity generates segregation phenomenon, Bottom concrete is first poured, is vibrated using vibrating head and excludes bubble, vibrating head not collide reinforcing bar and template when vibrating, and grasp Vibrating time, each slotting vibrating time be 40s, two insert point the distance between be 50cm, when vibrating head vibrates with concrete table Face is in 60 °, and vibrating head is mobile up to concrete surface no longer significantly sinks using determinant or alternating expression sequence, and bubble-free is general Out, a upper layer concrete is poured before bottom concrete initial set, repeats aforesaid operations, successively poured until concreting is complete Entirely, every layer concrete height is 15-30cm, covers one layer of straw pouring complete concrete surface, sprinkles water to on straw Maintenance keeps straw to moisten always, curing time 15d.
Above-mentioned mixing arrangement includes upper blending tank 1 and lower blending tank 2, and the upper blending tank 1 is fixed on by upper support portion 3 The top of lower blending tank 2, the lower blending tank 12 are fixed by lower support portion 6 with ground, and the top of the lower blending tank 2 is equipped with Guardrail 11, the discharge pipe of the upper blending tank 1 extend downward into the top of lower blending tank 2, the upper blending tank 1 and lower mixing Tank 2 is equipped with mixing mechanism, and the bottom of the lower blending tank 2 is equipped with external electric vibrator 8 and level sensor 5, described Mixing arrangement further includes the first screw conveyor 9, the second screw conveyor 4, third screw conveyor 7, first spiral transferring The top for sending the discharge port of machine 9 to be located at the upper blending tank 1, the discharge port of second screw conveyor 4 and upper blending tank 1 Discharge pipe passes through flanged joint, is additionally provided with water inlet pipe 10, the third spiral transferring at the discharge pipe of the lower blending tank 12 By flanged joint, the quantity of the external electric vibrator 8 is the discharge pipe of the feed inlet and lower blending tank 2 that send machine 7 Even number, and it is evenly distributed on the bottom sides of the lower blending tank 2.
Embodiment 5:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material:
Check whether the shape and size of place template are correct, and whether seam coincide, and such as have the gap, is filled out sternly, prevented with mortar Leak-stopping slurry makes its tightly not spillage, and reinforces to falsework, will clean out on the inside of template, must not be stained with stiff water The sundries such as cement mortar after being sufficiently humidified so as to clear water, clean up and dry, then in the inside coating thickness of template are 1 μm B445-06 type interleaving agent, to be isolated dose of naturally dry weigh raw material by following parts by weight: 300 parts of portland cement, glass 30 parts of glass fiber, 20 parts of boron nitride ceramics fibre, 30 parts of vinal, 20 parts of basalt fibre, 50 parts of miberal powder, flyash 130 parts, 120 parts of coarse aggregate sand, the SiO that partial size is 300 parts of the fine aggregate sand of 0.5-5mm, partial size 10-15mm2Aeroge, Calgon, urea are 20 parts of waterproofing and anti-leakage agent, the efficient diminishing of BASF polycarboxylic acids made of 10:6:1 compounding by weight 10 parts of agent, 40 parts of starch-acrylate graft copolymer, 500 parts of water are stirred after mixing raw material investment mixing arrangement Concrete, for improve concrete uniformity coefficient, concrete use chute blanking, avoid concrete because gravity effect generate Segregation phenomenon first pours bottom concrete, is vibrated using vibrating head and excludes bubble, and vibrating head not collide reinforcing bar and mould when vibrating Plate, grasps vibrating time, and each slotting vibrating time is 30s, and two to insert the distance between point be 50cm, when vibrating head vibrates with Concrete surface is in 45 °, and vibrating head is mobile using determinant or alternating expression sequence until concrete surface no longer significantly sinks, nothing Bubble glows, and pours a upper layer concrete before bottom concrete initial set, repeats aforesaid operations, successively pours until concrete pours It builds completely, every layer concrete height is 15-30cm, one layer of straw is covered pouring complete concrete surface, to on straw Sprinkling maintenance keeps straw to moisten always, curing time 15d.
Above-mentioned mixing arrangement includes upper blending tank 1 and lower blending tank 2, and the upper blending tank 1 is fixed on by upper support portion 3 The top of lower blending tank 2, the lower blending tank 12 are fixed by lower support portion 6 with ground, and the top of the lower blending tank 2 is equipped with Guardrail 11, the discharge pipe of the upper blending tank 1 extend downward into the top of lower blending tank 2, the upper blending tank 1 and lower mixing Tank 2 is equipped with mixing mechanism, and the bottom of the lower blending tank 2 is equipped with external electric vibrator 8 and level sensor 5, described Mixing arrangement further includes the first screw conveyor 9, the second screw conveyor 4, third screw conveyor 7, first spiral transferring The top for sending the discharge port of machine 9 to be located at the upper blending tank 1, the discharge port of second screw conveyor 4 and upper blending tank 1 Discharge pipe passes through flanged joint, is additionally provided with water inlet pipe 10, the third spiral transferring at the discharge pipe of the lower blending tank 12 By flanged joint, the quantity of the external electric vibrator 8 is the discharge pipe of the feed inlet and lower blending tank 2 that send machine 7 Even number, and it is evenly distributed on the bottom sides of the lower blending tank 2.
Embodiment 6:
A kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material:
Check whether the shape and size of place template are correct, and whether seam coincide, and such as have the gap, is filled out sternly, prevented with mortar Leak-stopping slurry makes its tightly not spillage, and reinforces to falsework, will clean out on the inside of template, must not be stained with stiff water The sundries such as cement mortar after being sufficiently humidified so as to clear water, are cleaned up and are dried, then template inside coating thickness be 5 μm every From agent, to be isolated dose of naturally dry weighs raw material by following parts by weight: 250 parts of portland cement, 50 parts of glass fibre, 10 parts of boron nitride ceramics fibre, 50 parts of vinal, 10 parts of basalt fibre, 80 parts of miberal powder, 100 parts of flyash, partial size For 400 parts of the fine aggregate sand of 0.5-5mm, 100 parts of coarse aggregate sand, the SiO of partial size 10-15mm2Aeroge, hexa metaphosphoric acid Sodium, urea are 40 parts of waterproofing and anti-leakage agent made of 20:3:1 compounding, 5 parts of BASF high-efficiency water-reducing agent of poly-carboxylic acid, form sediment by weight 50 parts of powder-acrylic acid graft copolymer, 300 parts of water, the concrete being stirred after raw material investment mixing arrangement is mixed, For the uniformity coefficient for improving concrete, concrete uses chute blanking, avoids concrete because the effect of gravity generates segregation phenomenon, Bottom concrete is first poured, is vibrated using vibrating head and excludes bubble, vibrating head not collide reinforcing bar and template when vibrating, and grasp Vibrating time, each slotting vibrating time be 40s, two insert point the distance between be 30cm, when vibrating head vibrates with concrete table Face is in 60 °, and vibrating head is mobile up to concrete surface no longer significantly sinks using determinant or alternating expression sequence, and bubble-free is general Out, a upper layer concrete is poured before bottom concrete initial set, repeats aforesaid operations, successively poured until concreting is complete Entirely, every layer concrete height is 15-30cm, covers one layer of straw pouring complete concrete surface, sprinkles water to on straw Maintenance keeps straw to moisten always, curing time 10d.
Above-mentioned mixing arrangement includes upper blending tank 1 and lower blending tank 2, and the upper blending tank 1 is fixed on by upper support portion 3 The top of lower blending tank 2, the lower blending tank 12 are fixed by lower support portion 6 with ground, and the top of the lower blending tank 2 is equipped with Guardrail 11, the discharge pipe of the upper blending tank 1 extend downward into the top of lower blending tank 2, the upper blending tank 1 and lower mixing Tank 2 is equipped with mixing mechanism, and the bottom of the lower blending tank 2 is equipped with external electric vibrator 8 and level sensor 5, described Mixing arrangement further includes the first screw conveyor 9, the second screw conveyor 4, third screw conveyor 7, first spiral transferring The top for sending the discharge port of machine 9 to be located at the upper blending tank 1, the discharge port of second screw conveyor 4 and upper blending tank 1 Discharge pipe passes through flanged joint, is additionally provided with water inlet pipe 10, the third spiral transferring at the discharge pipe of the lower blending tank 12 By flanged joint, the quantity of the external electric vibrator 8 is the discharge pipe of the feed inlet and lower blending tank 2 that send machine 7 Even number, and it is evenly distributed on the bottom sides of the lower blending tank 2.
Performance detection:
By the concrete sampling in 1-6 of the embodiment of the present invention, sample specification 10cm × 10cm × 10cm carries out performance to it Test, testing result are as shown in table 1 below:
Table 1:
By upper table 1 it is found that the durable of concrete can be greatly improved using anti-cracking and waterproofing concrete pouring procedure of the present invention Property, concrete density is also improved, better freexing tolerance and impermeability are provided with, is with a wide range of applications.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (10)

1. a kind of anti-cracking and waterproofing concrete pouring procedure based on cement-base composite material, which is characterized in that specific as follows:
(1) check whether the shape and size of place template are correct, and whether seam coincide, and such as has the gap, and is filled out sternly, is prevented with mortar Spillage makes its tightly not spillage, and reinforces to falsework;
(2) it will be cleaned out on the inside of template, the sundries such as stiff cement mortar must not be stained with, after being sufficiently humidified so as to clear water, cleaning is dry It is net and dry, then template inside coating thickness be 1-5 μm interleaving agent, to be isolated dose of naturally dry;
(3) raw material are weighed by following parts by weight: 250-300 parts of portland cement, 30-50 parts of glass fibre, boron nitride pottery 10-20 parts of porcelain fiber, 30-50 parts of vinal, 10-20 parts of basalt fibre, 50-80 parts of miberal powder, flyash 100-130 Part, 20-40 parts of waterproofing and anti-leakage agent, 5-10 parts of water-reducing agent, is formed sediment at 300-400 parts of fine aggregate sand, 100-120 parts of coarse aggregate sand Powder -40-50 parts of acrylic acid graft copolymer, 300-500 parts of water are stirred after mixing raw material investment mixing arrangement Concrete, for improve concrete uniformity coefficient, concrete use chute blanking, avoid concrete because the effect of gravity generate from Analyse phenomenon;
(4) bottom concrete is first poured, is vibrated using vibrating head and excludes bubble, vibrating head not collide reinforcing bar and mould when vibrating Plate grasps vibrating time, and each slotting vibrating time is 30-40s, and two insert the distance between point as 30-50cm, and vibrating head shakes With concrete surface be in 45 ° -60 ° when smashing, vibrating head it is mobile using determinant or alternating expression sequence until concrete surface no longer Significant sinking, bubble-free glow, and pour a upper layer concrete before bottom concrete initial set, repeat aforesaid operations, successively pour Until concreting is complete;
(5) one layer of straw of complete concrete surface covering is being poured, to the sprinkling maintenance on straw, holding straw is wet always Profit, curing time 10-15d.
2. anti-cracking and waterproofing concrete pouring procedure as described in claim 1, which is characterized in that the interleaving agent be F-1 type every From agent, HM-600 type interleaving agent, EB-101 type interleaving agent, GN-4 type interleaving agent, B445-06 type interleaving agent, the isolation of BPN-93 type Any one in agent.
3. anti-cracking and waterproofing concrete pouring procedure as described in claim 1, which is characterized in that fine aggregate sand partial size is 0.5- 5mm, coarse aggregate sand partial size 10-15mm.
4. anti-cracking and waterproofing concrete pouring procedure as described in claim 1, which is characterized in that the waterproofing and anti-leakage agent is SiO2 Aeroge, calgon, urea.
5. anti-cracking and waterproofing concrete pouring procedure as claimed in claim 4, which is characterized in that SiO2Aeroge, hexa metaphosphoric acid Sodium, urea weight ratio be 10-20:3-6:1.
6. anti-cracking and waterproofing concrete pouring procedure as described in claim 1, which is characterized in that the water-reducing agent is that polycarboxylic acids is high Imitate water-reducing agent.
7. anti-cracking and waterproofing concrete pouring procedure as described in claim 1, which is characterized in that every layer concrete height is 15- 30cm。
8. anti-cracking and waterproofing concrete pouring procedure as described in claim 1, which is characterized in that the mixing arrangement includes upper mixed It closes tank and lower blending tank, the upper blending tank is fixed on the top of lower blending tank by upper support portion, the lower blending tank passes through Lower support portion is fixed with ground, and the top of the lower blending tank is equipped with guardrail, and the discharge pipe of the upper blending tank extends downwardly To the top of lower blending tank, the upper blending tank and lower blending tank are equipped with mixing mechanism, and the bottom of the lower blending tank is equipped with External electric vibrator and level sensor.
9. anti-cracking and waterproofing concrete pouring procedure as claimed in claim 8, which is characterized in that the mixing arrangement further includes One screw conveyor, the second screw conveyor, third screw conveyor, the discharge port of first screw conveyor are located at described The top of upper blending tank, the discharge port of second screw conveyor and the discharge pipe of upper blending tank pass through flanged joint, institute It states and is additionally provided with water inlet pipe at the discharge pipe of lower blending tank, the discharging of the feed inlet of the third screw conveyor and lower blending tank Pipeline passes through flanged joint.
10. anti-cracking and waterproofing concrete pouring procedure as claimed in claim 8, which is characterized in that the external electric vibrating The quantity of device is even number, and is evenly distributed on the bottom sides of the lower blending tank.
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