CN110451851B - Method for preparing prefabricated side slope hexagonal protection block by using asphalt pavement surface layer milling material for regeneration - Google Patents

Method for preparing prefabricated side slope hexagonal protection block by using asphalt pavement surface layer milling material for regeneration Download PDF

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CN110451851B
CN110451851B CN201910728691.XA CN201910728691A CN110451851B CN 110451851 B CN110451851 B CN 110451851B CN 201910728691 A CN201910728691 A CN 201910728691A CN 110451851 B CN110451851 B CN 110451851B
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mixture
asphalt
resistant agent
rap
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南雪峰
王毅
魏国
詹世佐
李广满
何文涛
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North Road Technology (Liaoning) Co.,Ltd.
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Liaoning New Development Road Technology Maintenance Co ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/26—Bituminous materials, e.g. tar, pitch
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5076—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with masses bonded by inorganic cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61—Coating or impregnation
    • C04B41/65—Coating or impregnation with inorganic materials
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00—Recovery or working-up of waste materials
    • C08J11/04—Recovery or working-up of waste materials of polymers
    • C08J11/10—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/18—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
    • C08J11/22—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00—Excavations; Bordering of excavations; Making embankments
    • E02D17/20—Securing of slopes or inclines
    • E02D17/205—Securing of slopes or inclines with modular blocks, e.g. pre-fabricated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017—Aspects relating to the protection of the environment
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2395/00—Bituminous materials, e.g. asphalt, tar or pitch
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

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Abstract

The invention belongs to the technical field of road engineering materials, and particularly relates to a method for preparing a prefabricated side slope hexagonal protecting block by using a milling material of an asphalt pavement surface layer for regeneration. The technical scheme is as follows: the paint is prepared from the following components in parts by weight: 18 to 22 portions of RAP material (0 to 5mm), 12 to 14 portions of RAP material (5 to 10mm), 7 to 9 portions of RAP material (10 to 20mm), 0.2 to 0.25 portion of regenerant, 1 to 2 portions of fiber reinforcing agent, 1.6 to 2 portions of stabilizer, 0.6 to 0.8 portion of new asphalt, 2 to 4 portions of rubber powder, 3 to 5 portions of corrosion resistant agent, 1.4 to 1.6 portions of waterproof and oil-resistant agent, 0.8 to 1.2 portions of rosin and 1 to 3 portions of inorganic nano ceramic heat-insulating coating. The prefabricated side slope hexagonal protection block manufactured by special processes of crushing, screening, recombination regeneration, prefabrication, health maintenance and the like of the waste milling and planing materials is extremely compact, high in strength, durable, long in service life, and strong in oxidation resistance, low-temperature cracking resistance and corrosion (salt corrosion) resistance.

Description

Method for preparing prefabricated side slope hexagonal protection block by using asphalt pavement surface layer milling material for regeneration
Technical Field
The invention belongs to the technical field of road engineering materials, and particularly relates to a method for preparing a prefabricated side slope hexagonal protecting block by using a milling material of an asphalt pavement surface layer for regeneration.
Background
In the long-term use process of the asphalt pavement, the use performance of the asphalt pavement is attenuated under the comprehensive actions of heavy traffic, climate environment and the like, so that the indexes of the functional use performance and the structural use performance of the asphalt pavement of partial road sections cannot meet the use requirements, and the asphalt pavement needs to be reconstructed and maintained again. Because of the limitation of the road surface elevation, the road surface major and medium maintenance projects mostly adopt a mode of milling the original road surface and then paving the original road surface again, so that a large amount of waste asphalt milling materials are generated.
If the waste milling material is directly discarded, not only environmental pollution is caused, but also resource waste is caused. On the contrary, after the waste materials are crushed, the additive such as new aggregate, regenerant, asphalt reducer and the like is added to produce regenerated aggregate which meets the standard requirements and meets certain performance indexes, and the regenerated aggregate is reused, so that the problems of stacking and transportation of the waste materials are solved, the environment is protected, the resources are saved, and the construction cost is reduced.
The cement concrete hexagonal protective blocks on the side slopes of highways and urban roads, particularly the bridge head conical slopes of overpasses, are subject to the scouring, erosion, freezing and swelling effects of rainwater and road snow-melting agents, and have the problems of poor salt corrosion resistance, severe phenomena of weathering, bone exposure and breakage, high manufacturing cost, resource consumption and the like.
Therefore, the regeneration based on the waste asphalt pavement materials and the forming and development of the prefabricated slope six-edge protection block of the regenerated mixture are developed, the regeneration technology is effectively combined with the construction of auxiliary facilities of pavement engineering, the application problems of poor corrosion resistance, poor durability, low-temperature easy cracking and the like of the conventional slope six-edge protection block are solved, a river is developed, and the research idea and the direction of the waste material recycling technology are widened.
Disclosure of Invention
The invention provides a method for preparing a prefabricated slope hexagonal protective block by using a bituminous pavement surface layer milling material for regeneration, which is characterized in that a prefabricated pavement brick prepared by special processes of crushing, screening, recombination regeneration, prefabrication, health maintenance and the like of waste milling materials is extremely compact, has long service life, strong oxidation resistance, low-temperature cracking resistance and corrosion (salt corrosion) resistance, has equivalent size and is easy to install, construct and maintain at a later stage. The method not only realizes the recycling of the old materials, changes waste into valuable, saves energy and protects environment, but also obviously reduces the engineering cost of the pavement bricks, solves the application problems of large difficulty in maintenance and replacement, poor corrosion resistance and durability, high cost and the like of the conventional pavement bricks (grouted block stone pavement bricks and grouted sheet stone pavement bricks), and has considerable economic and social benefits.
The technical scheme of the invention is as follows:
the method for preparing the prefabricated side slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material comprises the following components in parts by weight: 18 to 22 portions of RAP material (0 to 5mm), 12 to 14 portions of RAP material (5 to 10mm), 7 to 9 portions of RAP material (10 to 20mm), 0.2 to 0.25 portion of regenerant, 1 to 2 portions of fiber reinforcing agent, 1.6 to 2 portions of stabilizer, 0.6 to 0.8 portion of new asphalt, 2 to 4 portions of rubber powder, 3 to 5 portions of corrosion resistant agent, 1.4 to 1.6 portions of waterproof and oil-resistant agent, 0.8 to 1.2 portions of rosin and 1 to 3 portions of inorganic nano ceramic heat-insulating coating.
The method for preparing the prefabricated slope hexagonal protective block by regenerating the asphalt pavement milling material comprises the following steps of preferably, the RAP material is an old pavement material obtained from an asphalt pavement by adopting a milling mode, and is crushed and sieved to form three specifications of aggregates, wherein the specifications are as follows: 0-5mm, 5-10mm, 10-20 mm.
The method for preparing the prefabricated slope hexagonal protective block by using the asphalt pavement surface milling material for regeneration preferably has the scheme that the regenerant is a product RA-5 of Hubeiding Shunshun petrochemical company Limited.
The method for preparing the prefabricated side slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material has the preferable scheme that the fiber reinforcing agent is a polyacrylonitrile fiber reinforcing agent.
The method for preparing the prefabricated slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material has the preferable scheme that the stabilizer is lignin fiber.
The method for preparing the prefabricated side slope hexagonal protective block by regenerating the milling material of the asphalt pavement surface layer has the preferable scheme that the new asphalt is road petroleum asphalt with the number of 90, the softening point of not less than 45 ℃ and the penetration at 25 ℃ of 80-100 (0.1 mm).
The method for preparing the prefabricated side slope hexagonal guard block by regenerating the asphalt pavement surface milling material has the preferable scheme that the corrosion resistant agent is glass scale anticorrosive daub.
The method for preparing the prefabricated slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material has the preferable scheme that the waterproof and oil-resistant agent is an organic silicon resin waterproof and oil-resistant agent.
The method for preparing the prefabricated slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material preferably adopts the scheme that the inorganic nano ceramic heat-insulating coating is JRC-B02 which is a product of Zhi Ti science and technology company, and consists of an inorganic adhesive, nano zirconia VK-R30 and hollow microspheres.
The method for preparing the prefabricated side slope hexagonal protective block by using the asphalt pavement milling material for regeneration specifically comprises the following steps:
step one, crushing and screening waste materials of a surface layer of a milled asphalt pavement to obtain RAP materials of three specifications meeting quality requirements, wherein the specifications are as follows: 0-5mm, 5-10mm, 10-20 mm;
step two, heating the mixing equipment I to 140-150 ℃, and adding 12-14 parts of RAP (5-10mm), 7-9 parts of RAP (10-20mm), 0.06-0.1 part of regenerant, 0.6-1 part of fiber reinforcing agent, 0.8-1 part of stabilizer and 0.6-0.8 part of new asphalt into the mixing equipment I according to the proportion and fully stirring for 8-10min to obtain a mixture I for later use;
step three, heating the mixing equipment II to 160-170 ℃, adding 18-22 parts of RAP material (0-5mm) in the step one, 0.1-0.19 part of regenerant, 0.6-1.4 parts of fiber reinforcing agent, 0.6-1.2 parts of stabilizer and 2-4 parts of rubber powder into the mixing equipment II together according to a proportion, fully stirring for 5-8min, and preserving heat for 10min to ensure that the RAP material and the matrix asphalt fully melt and swell to react to obtain a mixture II for later use;
placing the first mixture and the second mixture into a vibrating machine, and adding 3-5 parts of corrosion resistant agent and 0.8-1.2 parts of rosin; starting a vibrating and stirring device, heating to 160-170 ℃, and vibrating and stirring for 5-7 min; adding 1.4-1.6 parts of waterproof and oil-resistant agent when the temperature is reduced to 110 ℃, and vibrating and stirring for 3-5min to obtain a mixture III for later use;
placing the mixture III in a prefabricated slope six-edge block protection machine, performing static pressure for 12-14s, and preserving for 10-20 min;
and step six, spraying 1-3 parts of inorganic nano ceramic thermal insulation coating on the product cured in the step five to obtain the prefabricated side slope hexagonal protection block.
Wherein:
the regenerant is preferably a special regenerant RA-5 for the product road of Hubeidingshun petrochemical company Limited, and has the main functions of: the activity of the asphalt in the waste asphalt pavement milling material is excited, the agglomerated asphalt is re-melted and dispersed, the colloid structure of the asphalt is adjusted, the brittle and hard old asphalt mixture is softened, the rheological property of the asphalt is improved, and the waste mixture recovers or approaches the original performance.
The fiber reinforcing agent is polyacrylonitrile fiber reinforcing agent, preferably Shenzhen Shenchuan Delannit company
Figure BDA0002159771280000051
The AS polyacrylonitrile fiber reinforcing agent mainly has the following functions: the crack resistance and the integral strength of the prefabricated side slope hexagonal protection block are improved; improving the impermeability of the concrete: the compactness of the prefabricated slope hexagonal protection block is improved and the formation of through capillary pores is reduced or blocked through the three-dimensional disorderly distribution of a plurality of polyacrylonitrile fibers in the prefabricated slope hexagonal protection block, so that the impermeability of the prefabricated slope hexagonal protection block is improved; and thirdly, the toughness of the prefabricated side slope hexagonal protection block is increased, the polyacrylonitrile fiber has certain elongation and higher tensile strength, and when the prefabricated side slope hexagonal protection block is pressed or damaged in a stretching mode, the fiber is firstly stretched and deformed to absorb external stress, so that the toughness of the prefabricated side slope hexagonal protection block is increased. And fourthly, the shock resistance of the prefabricated side slope hexagonal protection block is improved, the addition of the polyacrylonitrile fiber reinforcing agent can absorb external stress energy to a large extent, and the absorption capacity of the prefabricated side slope hexagonal protection block on the shock energy is improved.
The stabilizer is lignin fiber, preferably the lignin fiber for the reclaimed Terley, and has the main functions of: the chemical stability and the thickening anti-cracking performance of the prefabricated side slope hexagonal protection block are improved, and meanwhile, the addition of the lignin fiber can reduce the number of gaps inside the prefabricated side slope hexagonal protection block, namely, the water content inside the prefabricated side slope hexagonal protection block is reduced, so that the anti-freezing performance of the prefabricated side slope hexagonal protection block is improved.
The new asphalt is road petroleum asphalt with the number of 90, the softening point of more than or equal to 45 ℃, the penetration at 25 ℃ of 80-100 (0.1mm), and the main functions are as follows: the cementing material in the regenerated mixture is supplemented, and the cementing capacity of the mixture is improved.
The rubber powder is waste tire rubber powder, preferably 100-mesh 120-mesh fine rubber powder of Shandong Zhouhihe Huayuan rubber company, and mainly has the following functions: the bonding performance of the cementing material in the regenerated mixture is greatly improved, the prefabricated side slope six-edge protection block is compact and durable, and meanwhile, the high-temperature stability, low-temperature flexibility, ageing resistance, water damage resistance and the like of the prefabricated side slope six-edge protection block are comprehensively improved.
The corrosion-resistant agent is preferably glass flake anticorrosive mortar produced by Hebei Jia Xin Bao chemical company, and has the main functions of: the comprehensive performances of salt corrosion resistance, weathering resistance, ultraviolet resistance and the like of the prefabricated side slope hexagonal protection block are improved.
The waterproof and oil-resistant agent is an organic silicon resin waterproof and oil-resistant agent of Hubei environmental chemical Limited company, is composed of a silicon resin solution, a penetrating agent and a tackifier, and mainly has the following functions: the waterproof and oil (gasoline and diesel) corrosion resistance of the prefabricated slope hexagonal protection block is improved.
The rosin is preferably rosin powder crystal for industrial products of chemical companies of Jinnsida, and has the main functions of: the high-temperature stability of the prefabricated side slope hexagonal protection block mixture is improved, and the stiffness modulus of asphalt in the recycled mixture is improved, so that the strength of the prefabricated side slope hexagonal protection block is improved.
The inorganic nano ceramic heat-insulating coating is preferably JRC-B02 product of Zhi Ti science and technology company, and mainly has the following functions: the spraying of the inorganic nano ceramic heat insulation coating on the surface layer of the prefabricated side slope hexagonal protection block is used for improving the integral stability (improving the high-temperature stability) of the prefabricated side slope hexagonal protection block in the high-temperature period in summer and the energy storage function (improving the low-temperature anti-cracking performance) of the prefabricated side slope hexagonal protection block in the low-temperature period in winter.
The invention has the beneficial effects that:
1) the asphalt pavement surface layer milling material regenerated prefabricated slope hexagonal protective block is easy to obtain raw materials, is prefabricated through a special preparation process, has excellent mechanical and road performance, and completely meets the high standards and high requirements on waste material recycling technology under increasingly heavy traffic loads and severe weather environment conditions.
2) The technology adopted by the invention can recycle the old pavement materials by 100 percent, changes waste into valuable, solves the problem of environmental pollution caused by a large amount of waste materials generated by the maintenance and reconstruction of the pavement, saves a large amount of sandstone materials and asphalt resources, reduces the construction cost, and enables the limited construction and maintenance funds to exert the maximum efficiency.
3) Compared with the conventional concrete type side slope hexagonal protection block, the asphalt pavement waste material regenerated prefabricated side slope hexagonal protection block has the advantages of low manufacturing cost (the periodic maintenance cost can be saved by more than 38%), high strength, durability, salt corrosion resistance, weathering resistance, excellent low-temperature cracking resistance, equivalent size and easiness in installation, construction and later-period maintenance.
4) The invention solves the problems of high manufacturing cost, poor salt corrosion resistance, severe weathering and oxidation, difficult maintenance and replacement, resource consumption and the like of the conventional concrete type slope hexagonal protective block of the highway and the urban road, and greatly improves the road performance and the construction workability of the slope hexagonal protective block. Meanwhile, the method opens up a river and widens the research thought and direction of the old material recycling technology.
Detailed Description
Example 1
The method for preparing the prefabricated side slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material comprises the following components in parts by weight: RAP material (0-5 mm): 18.2 parts of RAP material (5-10 mm): 12.8 parts of RAP material (10-20 mm): 7.5 parts of a regenerant: 0.2 part of fiber reinforcing agent: 1.4 parts of stabilizer: 1.6 parts of new asphalt: 0.68 part, rubber powder: 2.6 parts of corrosion-resistant agent: 3.5 parts of water-proof and oil-resistant agent: 1.48 parts of rosin: 0.84 part of inorganic nano ceramic heat insulation coating: 1.8 parts. The regenerant is RA-5 which is a special regenerant for the product road of Hubeidingshun petrochemical company Limited. The fiber reinforcing agent is Shenzhen Hichuan Delandmate company
Figure BDA0002159771280000071
AS polyacrylonitrile fiber reinforcing agent. The stabilizer is lignin fiber for crofton. The new asphalt is road petroleum asphalt with the number of 90, the producing area is Liaohe, the softening point is more than or equal to 45 ℃, and the penetration at 25 ℃ is 80-100 (0.1 mm). The rubber powder is 120-mesh 140-mesh fine rubber powder of Shandong Zhouzui Huayuan rubber company. The corrosion resistant agent is glass flake anticorrosive mortar of Hebei Jia Xin Bao chemical company. The waterproof and oil-resistant agent is organosilicon in the environment-friendly chemical industryResin water-and oil-repellent agents. The rosin is selected from rosin powder crystal for industrial products of chemical company Jinan Xundali. The inorganic nano ceramic heat-insulating coating is a product JRC-B02 of Zhi Ti science and technology company, and consists of an inorganic adhesive, nano zirconia VK-R30 and hollow microspheres.
The method specifically comprises the following steps:
step one, crushing and screening waste materials of a surface layer of a milled asphalt pavement to obtain RAP materials of three specifications meeting quality requirements, wherein the specifications are as follows: 0-5mm, 5-10mm, 10-20 mm;
step two, heating the mixing equipment I to 140-150 ℃, and adding 12.8 parts of RAP material (5-10mm), 7.5 parts of RAP material (10-20mm), 0.08 part of regenerant, 0.8 part of fiber reinforcing agent, 0.9 part of stabilizer and 0.68 part of new asphalt in the mixing equipment I according to the proportion to fully stir for 8-10min to obtain a mixture I for later use;
step three, heating the mixing device II to 160-170 ℃, adding 18.2 parts of RAP material (0-5mm) in the step one, 0.12 part of regenerant, 0.6 part of fiber reinforcing agent, 0.7 part of stabilizer and 2.6 parts of rubber powder into the mixing device II together according to a proportion, fully stirring for 5-8min, and preserving heat for 10min to ensure that the RAP material and the matrix asphalt fully melt and swell and react to obtain a mixture II for later use;
placing the first mixture and the second mixture in a vibrating machine, and adding 3.5 parts of corrosion resistant agent and 0.84 part of rosin; starting a vibrating and stirring device, heating to 160-170 ℃, and vibrating and stirring for 5-7 min; when the temperature is reduced to 110 ℃, 1.48 parts of waterproof and oil-resistant agent is added, and the mixture is stirred for 3-5min by vibration to obtain a mixture III for later use;
placing the mixture III in a prefabricated slope six-edge block protection machine, performing static pressure for 12-14s, and preserving for 10-20 min;
and step six, spraying 1.8 parts of inorganic nano ceramic thermal insulation coating on the product cured in the step five to obtain the prefabricated side slope hexagonal protection block.
Example 2
The difference from the embodiment 1 is that the components by weight are as follows: RAP material (0-5 mm): 20 parts of RAP material (5-10 mm): 13.5 parts of RAP material (10-20 mm): 8 parts of a regenerant: 0.24 part of fiber reinforcing agent: 1.6 parts of stabilizer: 1.8 parts of new asphalt: 0.72 part of rubber powder: 3.2 parts of corrosion-resistant agent: 4.1 parts of water-proof and oil-resistant agent: 1.52 parts of rosin: 0.94 part of inorganic nano ceramic heat insulation coating: 2.4 parts. The distribution ratio is as follows: in the second step, 0.07 part of regenerant, 0.8 part of fiber reinforcing agent and 0.9 part of stabilizer; in the third step, 0.17 part of regenerant, 0.8 part of fiber reinforcing agent and 0.9 part of stabilizer.
Example 3
The difference from the embodiment 1 is that the components by weight are as follows: RAP material (0-5 mm): 21.5 parts of RAP material (5-10 mm): 14 parts of RAP material (10-20 mm): 8.5 parts of a regenerant: 0.25 part of fiber reinforcing agent: 1.8 parts of stabilizer: 2 parts of new asphalt: 0.8 part of rubber powder: 3.8 parts of corrosion resistant agent: 4.7 parts of water-proof and oil-resistant agent: 1.58 parts of rosin: 1.1 parts of inorganic nano ceramic heat-insulating coating: and 3 parts. The distribution ratio is as follows: in the second step, 0.09 part of regenerant, 0.8 part of fiber reinforcing agent and 0.9 part of stabilizer; in the third step, the regenerant (0.16 part), the fiber reinforcing agent (1 part) and the stabilizer (1.1 part) are added.
Examples 1-3 pavement surface layer milling material regeneration prefabricated slope six-edge protection block pavement performance detection results are shown in table 1:
TABLE 1
Figure BDA0002159771280000101
Comparative example
Selecting a common cement concrete slope hexagonal protective block for road engineering. The results of the performance measurements are shown in table 2:
TABLE 2
Figure BDA0002159771280000102
As can be seen from tables 1 to 2, the asphalt pavement surface layer milling and planing material prepared in embodiments 1 to 3 of the present invention can meet the technical requirements of the technical specification for road asphalt pavement construction (JTG F40) issued by the ministry of transportation of the people's republic of china, each performance index is better than that of the conventional concrete slope hexagonal guard block, and the compressive strength is equivalent to that of the concrete slope hexagonal guard block. Meanwhile, the regenerated and prefabricated slope hexagonal protective block of the milling material on the surface layer of the asphalt pavement is extremely compact, high in strength and durability, strong in oxidation resistance, low-temperature cracking resistance and corrosion (salt corrosion) resistance, greatly improves the high-temperature and low-temperature performance and durability of the slope hexagonal protective block, and obviously reduces the production and use cost.
The present invention is not limited to the above-described examples, and the embodiments of the present invention are described in the above-described examples and the description, but various modifications and changes may be made without departing from the spirit and scope of the present invention, and these modifications and changes fall within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The method for preparing the prefabricated side slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material is characterized by comprising the following components in parts by weight: 18.2 parts of 0-5mm RAP material, 12.8 parts of 5-10mm RAP material, 7.5 parts of 10-20mm RAP material, 0.2 part of regenerant, 1.4 parts of fiber reinforcing agent, 1.6 parts of stabilizer, 0.68 part of new asphalt, 2.6 parts of rubber powder, 3.5 parts of corrosion resistant agent, 1.48 parts of waterproof and oil-resistant agent, 0.84 part of rosin and 1.8 parts of inorganic nano ceramic heat insulation coating, wherein the stabilizer is lignin fiber, the new asphalt is road petroleum asphalt with the number of 90, the softening point is more than or equal to 45 ℃, the penetration at 25 ℃ is 80-100 flakes (0.1mm), the corrosion resistant agent is glass anticorrosion daub, and the waterproof and oil-resistant agent is organic silicon resin waterproof and oil-resistant agent, and the method specifically comprises the following steps:
step one, crushing and screening waste materials of a surface layer of a milled asphalt pavement to obtain RAP materials of three specifications meeting quality requirements, wherein the specifications are as follows: 0-5mm, 5-10mm, 10-20 mm;
step two, heating the mixing equipment I to 140-150 ℃, and adding 12.8 parts of the RAP material with the diameter of 5-10mm, 7.5 parts of the RAP material with the diameter of 10-20mm, 0.08 part of a regenerant, 0.8 part of a fiber reinforcing agent, 0.9 part of a stabilizer and 0.68 part of new asphalt into the mixing equipment I according to the proportion and fully stirring for 8-10min to obtain a mixture I for later use;
step three, heating the mixing device II to 160-170 ℃, adding 18.2 parts of the 0-5mm RAP material obtained in the step one, 0.12 part of a regenerant, 0.6 part of a fiber reinforcing agent, 0.7 part of a stabilizer and 2.6 parts of rubber powder into the mixing device II together according to a proportion, fully stirring for 5-8min, and preserving heat for 10min to ensure that the RAP material and the matrix asphalt fully melt and swell and react to obtain a mixture II for later use;
placing the first mixture and the second mixture in a vibrating machine, and adding 3.5 parts of corrosion resistant agent and 0.84 part of rosin; starting a vibrating and stirring device, heating to 160-170 ℃, and vibrating and stirring for 5-7 min; when the temperature is reduced to 110 ℃, 1.48 parts of waterproof and oil-resistant agent is added, and the mixture is stirred for 3-5min by vibration to obtain a mixture III for later use;
placing the mixture III in a prefabricated slope six-edge block protection machine, performing static pressure for 12-14s, and preserving for 10-20 min;
and step six, spraying 1.8 parts of inorganic nano ceramic thermal insulation coating on the product cured in the step five to obtain the prefabricated side slope hexagonal protection block.
2. The method for preparing the prefabricated side slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material is characterized by comprising the following components in parts by weight:
20 parts of 0-5mm RAP material, 13.5 parts of 5-10mm RAP material, 8 parts of 10-20mm RAP material, 0.24 part of regenerant, 1.6 parts of fiber reinforcing agent, 1.8 parts of stabilizer, 0.72 part of new asphalt, 3.2 parts of rubber powder, 4.1 parts of corrosion inhibitor, 1.52 parts of waterproof and oil-resistant agent, 0.94 part of rosin and 2.4 parts of inorganic nano ceramic heat-insulating coating, wherein the stabilizer is lignin fiber, the new asphalt is road petroleum asphalt and is numbered as No. 90, the softening point is not less than 45 ℃, the penetration at 25 ℃ is 80-100 (0.1mm), the corrosion inhibitor is glass flake anticorrosive daub, and the waterproof and oil-resistant agent is organic silicon resin waterproof and oil-resistant agent, and specifically comprises the following steps:
step one, crushing and screening waste materials of a surface layer of a milled asphalt pavement to obtain RAP materials of three specifications meeting quality requirements, wherein the specifications are as follows: 0-5mm, 5-10mm, 10-20 mm;
step two, heating the mixing equipment I to 140-150 ℃, and adding 13.5 parts of RAP material with the thickness of 5-10mm, 8 parts of RAP material with the thickness of 10-20mm, 0.07 part of regenerant, 0.8 part of fiber reinforcing agent, 0.9 part of stabilizer and 0.72 part of new asphalt in the mixing equipment I according to the proportion to fully stir for 8-10min to obtain a mixture I for later use;
step three, heating the mixing device II to 160-170 ℃, adding 20 parts of the 0-5mm RAP material obtained in the step one, 0.17 part of a regenerant, 0.8 part of a fiber reinforcing agent, 0.9 part of a stabilizer and 3.2 parts of rubber powder into the mixing device II together according to a proportion, fully stirring for 5-8min, and preserving heat for 10min to ensure that the RAP material and the matrix asphalt fully melt and swell and react to obtain a mixture II for later use;
placing the first mixture and the second mixture in a vibrating machine, and adding 4.1 parts of corrosion resistant agent and 0.94 part of rosin; starting a vibrating and stirring device, heating to 160-170 ℃, and vibrating and stirring for 5-7 min; when the temperature is reduced to 110 ℃, adding 1.52 parts of waterproof and oil-resistant agent, and vibrating and stirring for 3-5min to obtain a mixture III for later use;
placing the mixture III in a prefabricated slope six-edge block protection machine, performing static pressure for 12-14s, and preserving for 10-20 min;
and step six, spraying 2.4 parts of inorganic nano ceramic thermal insulation coating on the product cured in the step five to obtain the prefabricated side slope hexagonal protection block.
3. The method for preparing the prefabricated side slope hexagonal protective block by regenerating the asphalt pavement surface layer milling material is characterized by comprising the following components in parts by weight:
21.5 parts of 0-5mm RAP material, 14 parts of 5-10mm RAP material, 8.5 parts of 10-20mm RAP material, 0.25 part of regenerant, 1.8 parts of fiber reinforcing agent, 2 parts of stabilizer, 0.8 part of new asphalt, 3.8 parts of rubber powder, 4.7 parts of corrosion resistant agent, 1.58 parts of waterproof and oil-resistant agent, 1.1 parts of rosin and 3 parts of inorganic nano ceramic heat insulation coating, wherein the stabilizer is lignin fiber, the new asphalt is road petroleum asphalt and is numbered as No. 90, the softening point is not less than 45 ℃, the penetration at 25 ℃ is 80-100 (0.1mm), the corrosion resistant agent is glass flake anticorrosive daub, and the waterproof and oil-resistant agent is organic silicon resin waterproof and oil-resistant agent, and specifically comprises the following steps:
step one, crushing and screening waste materials of a surface layer of a milled asphalt pavement to obtain RAP materials of three specifications meeting quality requirements, wherein the specifications are as follows: 0-5mm, 5-10mm, 10-20 mm;
step two, heating the mixing equipment I to 140-150 ℃, and adding 14 parts of the RAP material with the diameter of 5-10mm, 8.5 parts of the RAP material with the diameter of 10-20mm, 0.09 part of a regenerant, 0.8 part of a fiber reinforcing agent, 0.9 part of a stabilizer and 0.8 part of new asphalt in the mixing equipment I according to the proportion, and fully stirring for 8-10min to obtain a mixture I for later use;
step three, heating the mixing device II to 160-170 ℃, adding 21.5 parts of the 0-5mm RAP material obtained in the step one, 0.16 part of a regenerant, 1 part of a fiber reinforcing agent, 1.1 parts of a stabilizer and 3.8 parts of rubber powder into the mixing device II together according to a proportion, fully stirring for 5-8min, and preserving heat for 10min to ensure that the RAP material and the matrix asphalt fully melt and swell and react to obtain a mixture II for later use;
placing the mixture I and the mixture II in a vibrating machine, and adding 4.7 parts of corrosion resistant agent and 1.1 parts of rosin; starting a vibrating and stirring device, heating to 160-170 ℃, and vibrating and stirring for 5-7 min; when the temperature is reduced to 110 ℃, 1.58 parts of waterproof and oil-resistant agent is added, and the mixture is stirred for 3-5min by vibration to obtain a mixture III for later use;
placing the mixture III in a prefabricated slope six-edge block protection machine, performing static pressure for 12-14s, and preserving for 10-20 min;
and step six, spraying 3 parts of inorganic nano ceramic thermal insulation coating on the product cured in the step five to obtain the prefabricated side slope hexagonal protection block.
4. The method for preparing the six-edged precast side slope protection block by recycling the milling material for the asphalt pavement surface layer according to any one of claims 1, 2 or 3, wherein the recycling agent is RA-5, a product of petrochemical company Limited, Hubeiding.
5. The method for preparing the prefabricated slope hexagonal protective block by recycling the milling material of the asphalt pavement surface layer according to any one of claims 1, 2 or 3, wherein the fiber reinforcing agent is polyacrylonitrile fiber reinforcing agent.
6. The method for preparing the prefabricated slope hexagonal protective block by recycling the milling material of the bituminous pavement surface layer according to any one of claims 1, 2 or 3, wherein the inorganic nano ceramic thermal insulation coating is JRC-B02 product of Zhi Ti science and technology company, and consists of an inorganic adhesive, nano zirconia VK-R30 and hollow microspheres.
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