CN110450377A - A kind of strap production line - Google Patents
A kind of strap production line Download PDFInfo
- Publication number
- CN110450377A CN110450377A CN201910851834.6A CN201910851834A CN110450377A CN 110450377 A CN110450377 A CN 110450377A CN 201910851834 A CN201910851834 A CN 201910851834A CN 110450377 A CN110450377 A CN 110450377A
- Authority
- CN
- China
- Prior art keywords
- strap
- gear
- production line
- knurling rolls
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 238000004049 embossing Methods 0.000 claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000005096 rolling process Methods 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000002156 mixing Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 230000007704 transition Effects 0.000 claims description 43
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims description 20
- 238000007493 shaping process Methods 0.000 claims description 20
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 239000000155 melt Substances 0.000 claims description 13
- 230000008859 change Effects 0.000 claims description 12
- 239000010985 leather Substances 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims 1
- 238000007873 sieving Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000000007 visual effect Effects 0.000 description 7
- 238000001914 filtration Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/002—Combinations of extrusion moulding with other shaping operations combined with surface shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/29—Feeding the extrusion material to the extruder in liquid form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/69—Filters or screens for the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
Abstract
The present invention provides a kind of strap production lines, belong to strap production field, this strap production line, including mixer cone, melt mixing drum, drying unit, embossing device and material rolling device；Mixer cone has feeding inlet, and sieve funnel is provided at feeding inlet, and the output end for sieving funnel and bobbing machine connects；Mixing auger is additionally provided in mixer cone；The lower section of mixer cone is connected to the entrance of melt mixing drum, and stirring auger is provided in melt mixing drum, is additionally provided with heated at constant temperature stick in the inner wall of melt mixing drum；The outlet end of melt mixing drum is provided with melt filter device, is provided with extruder head between the outlet and water cooling pond of melt filter device.This strap production line can be improved production efficiency, improve the yields of strap, while can also reduce the cost input of production line.
Description
Technical field
The present invention relates to strap production fields, in particular to a kind of strap production line.
Background technique
Currently, the production efficiency of strap production line is more low, the feedrate linking in production process is bad.
The production efficiency of strap production line is influenced very big by melt process, and must be controlled when specific melt in perseverance
Fixed temperature just can guarantee the Strength Mass of strap, therefore cannot be improved by improving the viscosity of temperature reduction fused raw material
Production efficiency.
On the other hand during the drying process, existing drying unit cannot eliminate internal stress, generally require in drying unit
Molding machine progress additional process is pullled in being separately provided later.
And the embossing of entire strap production line and material rolling device be due to needing to be adapted to different packaging belt types, need into
Row is replaced, and a whole set of replacement is generally carried out when being embossed the replacement with material rolling device on existing production line, or be separately provided one
Special production line, higher cost are also bad to rhythm of production.
Summary of the invention
The present invention provides a kind of strap production lines, it is intended to solve above-mentioned existing for strap production line in the prior art
Problem.
The present invention is implemented as follows:
A kind of strap production line, including mixer cone, melt mixing drum, drying unit, embossing device and material rolling device；
The mixer cone has feeding inlet, and sieve funnel, the sieve funnel and vibration are provided at the feeding inlet
The output end of machine connects；Mixing auger is additionally provided in the mixer cone；
The lower section of the mixer cone is connected to the entrance of the melt mixing drum, is provided with and is stirred in the melt mixing drum
Auger is mixed, is additionally provided with heated at constant temperature stick in the inner wall of melt mixing drum；
The outlet end of the melt mixing drum is provided with melt filter device, the outlet and water cooling of the melt filter device
Extruder head is provided between pond；
The outlet end in the water cooling pond is connect with drying unit, and the drying unit includes the transmission passed through for strap
Case and baking oven for adjusting temperature；
The outlet end of the drying unit is connect with the arrival end of the embossing device；
The outlet end of the embossing device is connect with the material rolling device, and the material rolling device is packaged into for strap
Volume.
In an embodiment of the present invention, be provided in the carrying case for draw strap around roller group, it is described
It include speed change roller group made of being closed as the first roller of major diameter and the second roller group of path around roller group；
The upside of the carrying case is arranged in the baking oven, and the baking oven is provided with close to the side of the carrying case to lead to
The stomata around roller group.
In an embodiment of the present invention, the drying unit further includes drying leading part, the drying leading part packet
Two groups of guidance roller groups at the both ends for being separately positioned on the baking oven are included, wherein the speed change roller group of roller group is guided described in one group
End cooperation.
In an embodiment of the present invention, the melt filter device includes conical filter piece；
The conical filter piece is in frustum type shell, and the side of the conical filter piece is provided with filter hole；
There is the conical filter piece big end being oppositely arranged and small end, the small end to be provided with shaping slice, the big end
It is provided with the fixing piece for fixing the melt filter device；
Mounting hole is provided on the fixing piece.
In an embodiment of the present invention, the fixing piece includes shaping ring and fixed anti-side；
The inside of the shaping ring is fixedly connected with the conical filter piece, and the outside of the shaping ring and the fixation are anti-
While be fixedly connected, it is circumferentially spaced-apart on the anti-side of fixation to be provided with multiple mounting holes.
In an embodiment of the present invention, the embossing device include mounting rack, the first actuator, Synchronous Transmission group and
Two knurling rolls；
The synchronous driving group includes the transmission gear of two engagements, the gear shaft of one of them transmission gear and institute
The output end for stating the first actuator is cooperatively connected；
The knurling rolls are rotatably arranged in the mounting rack, and the knurling rolls include axis body, each embossing
Circumferentially limit connects for the axis body of roller and a transmission gear；
The embossing seam for strap embossing is formed between two knurling rolls, the knurling rolls are far from the driving cog
One end of wheel is rotatably connected with the mounting rack；
The installation lid of the shaft end for installing the knurling rolls is provided on the mounting rack, the centre of the installation lid is set
Be equipped with mounting hole, the inner wall of the mounting hole is provided with the bearing of the shaft end for connecting the knurling rolls, the installation lid with
The mounting rack is detachably connected.
In an embodiment of the present invention, embossed leather is provided on the outside of the knurling rolls, the embossed leather includes turning over
Side, the flange are provided with installation through-hole, and the knurling rolls are provided with threaded hole in position corresponding with the installation through-hole.
In an embodiment of the present invention, the mounting rack includes pedestal, and first actuator is fixed at institute
It states in pedestal, the output end of first actuator is cooperated by synchronous belt and transmission gear transmission.
In an embodiment of the present invention, the material rolling device includes driving portion, transition gear and coiled strip portion；
The driving portion includes the second actuator and driving gear, and the driving gear is engaged with the transition gear；
The transition gear is rotatably arranged on pedestal, the gear shaft of one end of the pedestal and the driving gear
It is rotatably connected, the other end is provided with sliding rail, and the sliding rail is the institute using the gear shaft of driving gear as the arcuate socket of axis of rotation
It states and is arranged with fixing bolt in sliding rail, the fixing bolt is fixedly connected with the shell of the material rolling device；
The transition gear has drive position；
The coiled strip portion includes coaxial coiled strip cylinder and coiled strip gear, in the drive position, the coiled strip gear and institute
State transition gear engagement；
The coiled strip cylinder is used for carrier package band.
In an embodiment of the present invention, the material rolling device further includes the necktie component for being oriented to strap, institute
Stating necktie component includes sliding axle and necktie bar；The axial direction of the sliding axle and the gear shaft of the coiled strip gear are axially parallel,
Connecting hole is provided on the necktie bar, the sliding axle passes through the connecting hole, is provided with sliding slot on the necktie bar, described
The two sidewalls of sliding slot are used to abut the two sides of strap.
The beneficial effects of the present invention are: production efficiency can be improved in the strap production line provided through the invention, and
Guarantee that the strap in production process has sufficiently small internal stress, with the quality of the strap of raising.Specific each work
Unit has the advantages that.
Melt filter device can increase effective filtration area, ensure that the efficiency of filtering, speed of production can be improved.
On the other hand, conical filter piece can be collected to avoid the accumulated plugging hole filter hole of impurity by the slot of conical filter piece big end
Impurity avoids impurity from running chaotically.
Drying unit can be pullled first under the state of cooling, strap be elongated to the intensity for improving strap, then
Internal stress after baking oven is pullled strap is mildly eliminated, and while being dried, has ensured strap
Strength and toughness.
Embossing device directly replacement knurling rolls can be realized when imprinting different decorative patterns.It can be by disassembly installation lid
The replacement of row knurling rolls simplifies replacement process.On the other hand, the Synchronous Transmission group provided makes two knurling rolls be actively
Rotation reduces the accident risk of knurling rolls dislocation.Specifically, the tape guide roller and flap part of setting can guarantee strap always
It is embossed in embossing seam, strap is avoided to skid off or be broken.
Material rolling device, the distance that can pull open driving gear and transition gear is convenient to overhaul, so that transition gear is replaceable,
Change the transmission ratio between driving gear and coiled strip gear, the coiled strip of different types of strap can be matched in this way.Toward multifilament
The cooperation of bar and stroke slider may be implemented stroke slider and move back and forth in the axial direction of reciprocal lead screw, and then drive necktie bar
It is moved back and forth on sliding axle, realizes the continuous winding on wide coiled strip cylinder of thinner strap.
Detailed description of the invention
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of embodiment of the present invention
Attached drawing be briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not to be seen as
It is the restriction to range, it for those of ordinary skill in the art, without creative efforts, can be with root
Other relevant attached drawings are obtained according to these attached drawings.
Fig. 1 is that the structure at the first visual angle of melt filter device in the strap production line of embodiment of the present invention offer is shown
It is intended to；
Fig. 2 is that the structure at the second visual angle of melt filter device in the strap production line of embodiment of the present invention offer is shown
It is intended to；
Fig. 3 is the structural schematic diagram of drying unit in the strap production line of embodiment of the present invention offer；
Fig. 4 is the structural representation of the transmission box part of drying unit in the strap production line of embodiment of the present invention offer
Figure；
Fig. 5 is the structural representation at the first visual angle of embossing device in the strap production line of embodiment of the present invention offer
Figure；
Fig. 6 is the structural representation at the second visual angle of embossing device in the strap production line of embodiment of the present invention offer
Figure；
Fig. 7 is the structural representation at the first visual angle of material rolling device in the strap production line of embodiment of the present invention offer
Figure；
Fig. 8 is the partial enlarged view of a-quadrant in Fig. 7；
Fig. 9 is the structural representation at the second visual angle of material rolling device in the strap production line of embodiment of the present invention offer
Figure；
Figure 10 is the structural representation at the third visual angle of material rolling device in the strap production line of embodiment of the present invention offer
Figure.
Icon: 1010- melt filter device；1100- conical filter piece；1200- shaping slice；1300- fixing piece；1301-
Mounting hole；1310- shaping ring；The fixed anti-side 1330-；1331- seal groove；2001- drying unit；2010- baking oven；2030- is passed
Send case；2100- is around roller group；The first roller of 2110-；The second roller of 2130-；2210- folding lid；2300- cooling piece；2410- guide reel
Group；2411- fixed link；2413- guide reel；2430- belt hold roller；2500- cools down roller group；3001- embossing device；3100- installation
Frame；The first actuator of 3200-；3300- Synchronous Transmission group；3400- knurling rolls；3310- transmission gear；3500- installation lid；
3010- pedestal；3330- synchronous belt；3011- shock-absorbing foot；3600- protective cover；3710- tape guide roller；3730- flap part；4001- volumes
Expect device；4010- driving portion；4030- transition gear；4050- coiled strip portion；The second actuator of 4100-；4200- driving gear；
4310- pedestal；4330- sliding rail；4350- fixing bolt；4031- transition wheel body；4033- locking nut；4070- necktie component；
4410- necktie bar；4430- stroke slider；4450- sliding axle；4051- coiled strip cylinder；4053- coiled strip gear.
Specific embodiment
To keep the purposes, technical schemes and advantages of embodiment of the present invention clearer, implement below in conjunction with the present invention
The technical solution in embodiment of the present invention is clearly and completely described in attached drawing in mode, it is clear that described reality
The mode of applying is some embodiments of the invention, rather than whole embodiments.Based on the embodiment in the present invention, ability
Domain those of ordinary skill every other embodiment obtained without creative efforts, belongs to the present invention
The range of protection.Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.Based on the embodiment in the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts belongs to this
Invent the range of protection.
In the description of the present invention, it is to be understood that, indicating position or the term of positional relationship are based on shown in attached drawing
Orientation or positional relationship, be merely for convenience of description of the present invention and simplification of the description, rather than the equipment of indication or suggestion meaning
Or element must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature can be on or below second feature
Directly contacted including the first and second features, also may include the first and second features be not direct contact but by them it
Between other characterisation contact.Moreover, fisrt feature is on second feature, top and above include fisrt feature second spy
Right above sign and oblique upper, or first feature horizontal height is merely representative of higher than second feature.Fisrt feature second feature it
Under, lower section and fisrt feature included below be directly below and diagonally below the second feature, or be merely representative of first feature horizontal height
Less than second feature.
Embodiment
A kind of strap production line is present embodiments provided, this strap production line includes mixer cone, melt stirring
Cylinder, drying unit 2001, embossing device 3001 and material rolling device 4001；Mixer cone has feeding inlet, is provided at feeding inlet
Funnel is sieved, the output end for sieving funnel and bobbing machine connects；Mixing auger is additionally provided in mixer cone；Under mixer cone
Side is connected to the entrance of melt mixing drum, and stirring auger is provided in melt mixing drum, is also set up in the inner wall of melt mixing drum
There is heated at constant temperature stick；The outlet end of melt mixing drum is provided with melt filter device 1010, the outlet of melt filter device 1010
Extruder head is provided between water cooling pond；The outlet end in water cooling pond is connect with drying unit 2001, and drying unit 2001 includes using
The carrying case 2030 passed through in strap and the baking oven 2010 for adjusting temperature；The outlet end of drying unit 2001 and embossing fill
Set 3001 arrival end connection；The outlet end of embossing device 3001 is connect with material rolling device 4001, and material rolling device 4001 is for wrapping
Dress band packaging is coiled.
The structure of its specific component is as follows:
Melt filter device 1010:
A kind of melt filter device 1010 is present embodiments provided, Fig. 1 and Fig. 2, this melt filter device are please referred to
1010 include conical filter piece 1100；
Conical filter piece 1100 is in frustum type shell, and the side of conical filter piece 1100 is provided with filter hole；
There is conical filter piece 1100 big end being oppositely arranged and small end, small end to be welded with shaping slice 1200, big end
It is welded with the fixing piece 1300 for fixing melt filter device 1010；
Mounting hole 1301 is provided on fixing piece 1300.
Conical filter piece 1100 filters fused raw material, and contaminant filter is come out, and pure fused raw material carries out next step
It is cooled and shaped manufacture strap.The shape of conical filter piece 1100 can increase filter area, improve efficiency, on the other hand, cone
The setting of shape can be stacked at filter hole to avoid impurity, and long-time service causes largely to filter hole plug.Wherein big end and small end
Shaping slice 1200 can allow conical filter piece 1100 keep frustum type shape, will not cause to collapse change in extrusion process
Shape.The mounting hole 1301 being arranged on fixing piece 1300 is for melt filter device 1010 to be installed in tube channel.
In the present embodiment, fixing piece 1300 includes shaping ring 1310 and fixed anti-side 1330；The inside of shaping ring 1310
It is fixedly connected with conical filter piece 1100, the outside of shaping ring 1310 is fixedly connected with fixed anti-side 1330, fixed anti-side 1330
It is axial parallel with conical filter piece 1100, it is circumferentially spaced-apart on fixed anti-side 1330 to be provided with multiple mounting holes 1301.Pass through peace
Dress hole 1301 is installed by the inside that conical filter piece 1100 is fixed on tube channel by bolt.
In the present embodiment, fixed anti-side 1330 it is axial parallel with conical filter piece 1100 so that conical filter piece 1100 and
There is an accommodating space between fixed anti-side 1330, in use, impurity can be pushed through in this accommodating space into
Row accommodating, without blocking filter hole.
In other embodiments, fixing piece 1300 can also be made into the shape of flange, i.e., by the sizing in the present embodiment
Ring 1310 it is end-thickened, form fixed anti-side 1330, fix anti-1330 place plane of side and conical filter piece 1100 at this time
It is axially vertical.Then fixing piece 1300 is installed to the end in the exit of tube channel.
In order to guarantee the sealing performance of melt filter device 1010, the outside on fixed anti-side 1330 is provided with close for being clamped
The seal groove 1331 of seal ring.Sealing ring can be using heat-resisting sealing elements such as sealing steel rings.
Shaping slice 1200 is provided with guide pin (not shown), at least two panels spiral shell far from conical filter piece 1100 on one side
The guide pin circumferential array for revolving shape is arranged on shaping slice 1200, so that the fused materials at shaping slice 1200 enter cone in agent
One more naturally stirs between shape filter 1100,.
In the present embodiment, magnet is provided on shaping ring 1310, ferrous contaminants can be adsorbed on shaping ring by magnet
On 1310.
Drying unit 2001:
Fig. 3 and Fig. 4 are please referred to, this drying unit 2001 includes baking oven 2010 and carrying case 2030；
Be provided in carrying case 2030 for draw strap around roller group 2100, include by the of major diameter around roller group 2100
The speed change roller group that second roller 2130 of one roller 2110 and path is composed；
The upside of carrying case 2030 is arranged in baking oven 2010, and baking oven 2010 is provided with close to the side of carrying case 2030 to lead to
Around the stomata of roller group 2100；The side of baking oven 2010 is provided with folding lid 2210, the cabinet hinge of folding lid 2210 and baking oven 2010
It connects.
In the present embodiment, strap is tightened by being pullled around roller group 2100, at this time in strap in generation
Stress, but since the toughness of strap can keep breaking in the presence of internal stress, then strap, which is sent into, dries
In case 2010, multiple groups heating bar is arranged in the top of 2010 enclosure interior of baking oven, and the heat that heating bar generates dries strap
It is dry, while the internal stress in strap can be eliminated, strap has carried out elongation and the internal stress that disappears while drying at this time.
Specifically, stomata setting can also to the strap in downside carrying case 2030 carry out prebake, at this time due to
Strap has certain shake in transmit process, can shake off extra moisture, and therefore, the attached water on surface largely can be with
It is dried and is removed by heat in this process.But, the internal stress in strap can not be eliminated at this time, and is thoroughly dried
It is dry.
In order to control the flow direction of the hot gas in baking oven 2010, it is provided in one end of baking oven 2010 for extracting carrying case 2030
The pumping part of interior gas.Being evacuated part can be air blower, and in other embodiments, pumping part can also be arranged in carrying case
2030 side, to improve the amount that hot wind enters carrying case 2030.
In the present embodiment, drying unit 2001 further includes cooling piece 2300, and it is remote that cooling piece 2300 is set to baking oven 2010
Side from carrying case 2030.Cooling piece 2300 is cooled down to baking oven 2010, specifically, the cooling piece in the present embodiment
2300 be water tank, the side of baking oven 2010 can be provided with water cooling tube in water tank, and the water in water tank flows in water cooling tube,
Guarantee that the water in water cooling tube has relatively low temperature always.
Specifically, water tank can be not only used for the side of cooling baking oven 2010, the cooling piece of strap can also be integrated into
2300, after strap solidification, there is certain temperature, and it is also softer, it is not easy to form, at this time can in water tank into
Row cooling.For cooling packing band, needs to carry out the traction of strap in water tank, cooling roller group is provided on water tank
2500, cooling roller group 2500 provides the lesser power of tightening, as long as guaranteeing that strap can normally be drawn.Therefore, of the invention
The cooling piece 2300 of offer, there are two effects for tool: the molding of cooling packing band guarantee strap；Cooling baking oven 2010 guarantees to dry
The normal operation of case 2010.
Drying unit 2001 further includes drying leading part, and drying leading part includes the both ends for being separately positioned on baking oven 2010
Two groups 2413 group 2410 of guide reel, wherein the end of one group 2413 group 2410 of guide reel of speed change roller group cooperates.Guide reel 2413
Group 2410 includes fixed link 2411 and guide reel 2413, is provided with slotted hole in fixed link 2411, the axial side of rod is guided to set
It is equipped with mounting rod, mounting rod passes through slotted hole and fixing bolt 4350 cooperates.Two groups 2413 group 2410 of guide reel is used for adjustment package
Dress takes the distance of heating bar to, can adjust packaging when the strap to different type different size is dried in this way and take to
The distance of heating bar.
Specifically, drying unit 2001 further includes the band portion out that drying unit 2001 is transported for the strap after drying,
Band portion includes two belt hold rollers 2430 out, and two belt hold rollers 2430 are set side by side, and is had between two belt hold rollers 2430 for tight
Press the pressure zone seam of strap.
Embossing device 3001:
Fig. 5 and Fig. 6 are please referred to, this embossing device 3001 includes mounting rack 3100, the first actuator 3200, Synchronous Transmission
Group 3300 and two knurling rolls 3400；
Synchronous driving group includes the transmission gears 3310 of two engagements, the gear shaft of one of transmission gear 3310 and the
The output end of one actuator 3200 is cooperatively connected；
Knurling rolls 3400 are rotatably arranged in mounting rack 3100, and knurling rolls 3400 include axis body, each knurling rolls
3400 axis body and the circumferential limit of a transmission gear 3310 connect；In the present embodiment, week is realized by connecting with bearing interference
It is connected to limit.
The embossing seam for strap embossing is formed between two knurling rolls 3400, knurling rolls 3400 are far from transmission gear
3310 one end is rotatably connected with mounting rack 3100；
It is provided with the installation lid 3500 of the shaft end for installing knurling rolls 3400 on mounting rack 3100, installs in lid 3500
Between be provided with mounting hole 1301, the inner wall of mounting hole 1301 is provided with the bearing of the shaft end for connecting knurling rolls 3400, installation
Lid 3500 is detachably connected with mounting rack 3100.The outside of installation lid 3500 is provided with anti-side and forms flange, is bolted
On mounting rack 3100.
The knurling rolls 3400 installed by installation lid 3500 can directly extract knurling rolls out after lid 3500 is installed in disassembly
3400 carry out dismounting and change maintenance, when wanting to the surface flower print for changing strap, can replace knurling rolls 3400.By same
Step transmission group so that there are two transmission gears 3310, and two knurling rolls 3400 to be driven to rotate respectively, avoid in the prior art one press
Flower roll 3400 easily slides the defect to misplace caused by actively another knurling rolls 3400 is driven.
In the present embodiment, the outside of knurling rolls 3400 is provided with embossed leather (not shown), and embossed leather includes flange,
It is arranged in embossed leather package at 3400 outside of knurling rolls, flange is located at the both ends of knurling rolls 3400 and the end with knurling rolls 3400
Face paste is closed, and flange is provided with installation through-hole, knurling rolls 3400 are provided with threaded hole in position corresponding with installation through-hole.Pass through
Setting embossed leather can not have to a whole set of replacement knurling rolls 3400 to change decorative pattern, directly pass through the i.e. changeable flower of replacement embossed leather
Line convenient for the storage of part, while also saving cost.
Mounting rack 3100 includes pedestal 3010, and the first actuator 3200 is fixed in pedestal 3010, the first actuator
3200 output end is cooperated by synchronous belt 3330 and the transmission of transmission gear 3310.First actuator 3200 is mounted on pedestal 3010
The center of gravity of embossing device 3001 can be reduced, there is more preferably stability.And in the present embodiment, the quadrangle of pedestal 3010 is also set
It is equipped with shock-absorbing foot 3011, the bottom of shock-absorbing foot 3011 is provided with rubber pad, when rubber pad can buffer the work of embossing device 3001
The vibration of generation.
In the present embodiment, in order to allow embossing device 3001 to be in the working condition of clean safety, in mounting rack 3100
Outside is provided with protective cover 3600.Protective cover 3600 mainly covers one end of Synchronous Transmission group 3300, can prevent staff
On the other hand industrial injury caused by contacting unintentionally can also enter in Synchronous Transmission group 3300 to avoid dust, lead to transmission gear
3310 work occur abnormal or even the case where sync fail occur.
In the present embodiment, the side of mounting rack 3100 is provided with tape guide roller 3710, the axial direction and embossing of tape guide roller 3710
The axial direction of roller 3400 is parallel.The position corresponding with tape guide roller 3710 of mounting rack 3100 is also set up there are two flap part 3730, and two
Strap is formed between flap part 3730 passes through conduction band gap.
By the setting of tape guide roller 3710, strap low-angle as far as possible can be entered in embossing seam, it is disconnected to reduce strap
The risk split, and two flap parts 3730 can guarantee that install band does not skid off in embossing seam.
In the present embodiment, the side of mounting rack 3100 is additionally provided with traction roller.Traction roller is for exporting strap, especially
It is that the end of strap enters after embossing seam, being pulled up by traction roller offer pulls strap and guarantee entire embossing device 3001
Continuously run.
Material rolling device 4001:
Fig. 7 and Fig. 8 are please referred to, this material rolling device 4001 includes driving portion 4010, transition gear 4030 and coiled strip portion
4050；Driving portion 4010 includes the second actuator 4100 and driving gear 4200, and driving gear 4200 is nibbled with transition gear 4030
It closes；Transition gear 4030 is rotatably arranged on pedestal 4310, one end of pedestal 4310 and the gear shaft of driving gear 4200
It is rotatably connected, the other end is provided with sliding rail 4330, and sliding rail 4330 is using the gear shaft of driving gear 4200 as axis of rotation
Arcuate socket is arranged with fixing bolt 4350 in sliding rail 4330, and fixing bolt 4350 is fixedly connected with the shell of material rolling device 4001；
Transition gear 4030 has drive position；Coiled strip portion 4050 includes coaxial coiled strip cylinder 4051 and coiled strip gear 4053, is being driven
Position, coiled strip gear 4053 are engaged with transition gear 4030；Coiled strip cylinder 4051 is used for carrier package band.
In use it is required that the transition gear teeth slide between driving gear 4200 and coiled strip gear 4053
Drive position engages respectively at transition gear 4030 and coiled strip gear 4053, can just transmit power to coiled strip gear in this way
Coiled strip cylinder 4051 is driven to realize coiled strip on 4053.And when shutting down placement, transition gear 4030 can be left into drive position, solved
Except the engagement of driving gear 4200 and coiled strip gear 4053, driving gear 4200 and transition gear 4030 on the one hand can be pulled open
Apart from convenient to overhaul, on the other hand, transition gear 4030 can be made replaceable, change driving gear 4200 and coiled strip gear
Transmission ratio between 4053 can match the coiled strip of different types of strap in this way.
By the way that transition gear 4030 is arranged on pedestal 4310, sliding rail 4330 can be arranged far from transition gear 4030
Place facilitates the position of adjustment transition gear 4030, and the end of fixing bolt 4350 is provided with positioning screw cap, and positioning screw cap leans on
Nearly pedestal 4310 is provided with anti-slip rubber on one side, can realize consolidating for 4030 position of transition gear by twisting fixing bolt 4350
It is fixed.
Specifically, transition gear 4030 includes transition wheel body 4031 and transition wheel shaft, the intermediate setting of transition wheel body 4031
There is rectangular matching hole, the section of transition wheel shaft is comparable rectangular with matching hole.Transition wheel body 4031 is inserted into transition wheel
The circumferential limit connection of transition wheel body 4031 and transition wheel shaft may be implemented after on axis.Transition wheel shaft and pedestal 4310 can be rotated
Connection, specifically, bearing can be arranged on pedestal 4310, transition wheel shaft is connect with bearing interference realizes transition wheel shaft and pedestal
4310 are rotatably connected.
And in order to avoid transition wheel body 4031 skids off transition wheel shaft, the end of transition wheel shaft is provided with for connecting locking screw
The threaded end of mother 4033.
Fig. 9 and Figure 10 are please referred to, in the present embodiment, material rolling device 4001 further includes the necktie group for being oriented to strap
Part 4070, necktie component 4070 include sliding axle 4450 and necktie bar 4410；The axial direction and coiled strip gear 4053 of sliding axle 4450
Gear shaft it is axially parallel, be provided with connecting hole on necktie bar 4410, sliding axle 4450 passes through connecting hole, sets on necktie bar 4410
It is equipped with sliding slot, the two sidewalls of sliding slot are used to abut the two sides of strap.
The sliding slot of necktie bar 4410 can misplace to avoid strap, and uniform cunning of the necktie bar 4410 on sliding axle 4450
It is dynamic that the continuous winding on wide coiled strip cylinder 4051 of thinner strap can be realized.
Necktie bar 4410 is fixedly connected with stroke slider 4430, is fixedly installed on the gear shaft of coiled strip gear 4053 and row
The reciprocal lead screw that journey sliding block 4430 cooperates, reciprocal lead screw and coiled strip gear 4053 are coaxial.
It is past in the axial direction of reciprocal lead screw that stroke slider 4430 may be implemented in the cooperation of reciprocating screw rod and stroke slider 4430
Multiple movement, and then necktie bar 4410 is driven to move back and forth on sliding axle 4450.
Production efficiency can be improved in the strap production line provided through the invention, and guarantees the packaging in production process
Band has sufficiently small internal stress, with the quality of the strap of raising.Specific each working cell has the advantages that.
Melt filter device 1010 can increase effective filtration area, ensure that the efficiency of filtering, and production speed can be improved
Degree.On the other hand, conical filter piece 1100 can be big by conical filter piece 1100 to avoid the accumulated plugging hole filter hole of impurity
The slot at end collects impurity, and impurity is avoided to run chaotically.
Drying unit 2001 can be pullled first under the state of cooling, and strap is elongated to the intensity for improving strap,
Then the internal stress after baking oven 2010 is pullled strap is mildly eliminated, and while being dried, is ensured
The strength and toughness of strap.
Embossing device 3001 directly replacement knurling rolls 3400 can be realized when imprinting different decorative patterns.It is installed by disassembly
Lid 3500 can be embossed the replacement of roller 3400, simplify replacement process.On the other hand, the Synchronous Transmission group 3300 provided makes
Obtaining two knurling rolls 3400 is actively to rotate, and reduces the accident risk of the dislocation of knurling rolls 3400.Specifically, the conduction band of setting
Roller 3710 and flap part 3730 can guarantee that strap is embossed in embossing seam always, and strap is avoided to skid off or be broken.
Material rolling device 4001, the distance that can pull open driving gear 4200 and transition gear 4030 is convenient to overhaul, so that mistake
The transmission ratio that gear 4030 is replaceable, between change driving gear 4200 and coiled strip gear 4053 is crossed, difference can be matched in this way
The coiled strip of the strap of type.Stroke slider 4430 may be implemented in past multifilament in the cooperation of reciprocating screw rod and stroke slider 4430
It is moved back and forth in the axial direction of thick stick, and then necktie bar 4410 is driven to move back and forth on sliding axle 4450, realize thinner strap
The continuous winding on wide coiled strip cylinder 4051.
The foregoing is merely the preferred embodiment of the present invention, are not intended to restrict the invention, for this field
For technical staff, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of strap production line, which is characterized in that including mixer cone, melt mixing drum, drying unit, embossing device and
Material rolling device；
The mixer cone has feeding inlet, is provided with sieve funnel at the feeding inlet, the sieve funnel and bobbing machine
Output end connection；Mixing auger is additionally provided in the mixer cone；
The lower section of the mixer cone is connected to the entrance of the melt mixing drum, and stirring is provided in the melt mixing drum and is twisted
Dragon is additionally provided with heated at constant temperature stick in the inner wall of melt mixing drum；
The outlet end of the melt mixing drum is provided with melt filter device, the outlet and water cooling pond of the melt filter device it
Between be provided with extruder head；
The outlet end in the water cooling pond is connect with drying unit, the drying unit include the carrying case that passes through for strap and
For adjusting the baking oven of temperature；
The outlet end of the drying unit is connect with the arrival end of the embossing device；
The outlet end of the embossing device is connect with the material rolling device, and the material rolling device is coiled for strap packaging.
2. strap production line according to claim 1, which is characterized in that be provided in the carrying case for drawing packet
Fill band around roller group, it is described around roller group include speed change roller group made of being closed as the first roller of major diameter and the second roller group of path；
The baking oven is arranged in the upside of the carrying case, the baking oven be provided with close to the side of the carrying case lead to it is described
Around the stomata of roller group.
3. strap production line according to claim 2, which is characterized in that the drying unit further includes drying lead
Portion, the drying leading part includes two groups of guidance roller groups for being separately positioned on the both ends of the baking oven, wherein guiding described in one group
The end of the speed change roller group of roller group cooperates.
4. strap production line according to claim 1, which is characterized in that the melt filter device includes conical filter
Piece；
The conical filter piece is in frustum type shell, and the side of the conical filter piece is provided with filter hole；
The conical filter piece has the big end being oppositely arranged and small end, and the small end is provided with shaping slice, the big end setting
There is the fixing piece for fixing the melt filter device；
Mounting hole is provided on the fixing piece.
5. strap production line according to claim 4, which is characterized in that the fixing piece includes shaping ring and fixes anti-
Side；
The inside of the shaping ring is fixedly connected with the conical filter piece, and the outside of the shaping ring and the anti-side of the fixation are solid
It is fixed to connect, it is circumferentially spaced-apart on the anti-side of fixation to be provided with multiple mounting holes.
6. strap production line according to claim 1, which is characterized in that the embossing device includes mounting rack, first
Actuator, Synchronous Transmission group and two knurling rolls；
The synchronous driving group includes the transmission gears of two engagements, the gear shaft of one of them transmission gear and described the
The output end of one actuator is cooperatively connected；
The knurling rolls are rotatably arranged in the mounting rack, and the knurling rolls include axis body, each knurling rolls
Circumferentially limit connects for the axis body and a transmission gear；
The embossing seam for strap embossing is formed between two knurling rolls, the knurling rolls are far from the transmission gear
One end is rotatably connected with the mounting rack；
The installation lid of the shaft end for installing the knurling rolls is provided on the mounting rack, the centre of the installation lid is provided with
Mounting hole, the inner wall of the mounting hole are provided with the bearing of the shaft end for connecting the knurling rolls, the installation lid with it is described
Mounting rack is detachably connected.
7. strap production line according to claim 6, which is characterized in that be provided with embossing on the outside of the knurling rolls
Skin, the embossed leather include flange, and the flange is provided with installation through-hole, and the knurling rolls are corresponding with the installation through-hole
Position is provided with threaded hole.
8. strap production line according to claim 7, which is characterized in that the mounting rack includes pedestal, and described first
Actuator is fixed in the pedestal, and the output end of first actuator is driven by synchronous belt and the transmission gear
Cooperation.
9. strap production line according to claim 1, which is characterized in that the material rolling device includes driving portion, transition
Gear and coiled strip portion；
The driving portion includes the second actuator and driving gear, and the driving gear is engaged with the transition gear；
The transition gear is rotatably arranged on pedestal, and one end of the pedestal and the gear shaft of the driving gear can turn
Dynamic connection, the other end are provided with sliding rail, and the sliding rail is the cunning using the gear shaft of driving gear as the arcuate socket of axis of rotation
Fixing bolt is arranged in rail, the fixing bolt is fixedly connected with the shell of the material rolling device；
The transition gear has drive position；
The coiled strip portion includes coaxial coiled strip cylinder and coiled strip gear, in the drive position, the coiled strip gear and the mistake
Cross gear engagement；
The coiled strip cylinder is used for carrier package band.
10. strap production line according to claim 9, which is characterized in that the material rolling device further includes for being oriented to
The necktie component of strap, the necktie component include sliding axle and necktie bar；The axial direction of the sliding axle and the coiled strip tooth
The gear shaft of wheel is axially parallel, and connecting hole is provided on the necktie bar, and the sliding axle passes through the connecting hole, the necktie
Sliding slot is provided on bar, the two sidewalls of the sliding slot are used to abut the two sides of strap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910851834.6A CN110450377A (en) | 2019-09-10 | 2019-09-10 | A kind of strap production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910851834.6A CN110450377A (en) | 2019-09-10 | 2019-09-10 | A kind of strap production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110450377A true CN110450377A (en) | 2019-11-15 |
Family
ID=68491383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910851834.6A Pending CN110450377A (en) | 2019-09-10 | 2019-09-10 | A kind of strap production line |
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| Country | Link |
|---|---|
| CN (1) | CN110450377A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490380A (en) * | 2011-11-17 | 2012-06-13 | 四川省资阳市雅之江塑业有限公司 | Packing belt production method and complete equipment |
| CN105711049A (en) * | 2015-10-27 | 2016-06-29 | 泉州市满江红机械制造有限公司 | Production process for waste PP packing belt |
| CN207257199U (en) * | 2017-08-04 | 2018-04-20 | 四川百联盛世科技有限公司 | A kind of embossing machine |
| CN209336126U (en) * | 2018-12-03 | 2019-09-03 | 扬州惠特科技有限公司 | A kind of production line using polyester disused cloth production strap |
| CN211054360U (en) * | 2019-09-10 | 2020-07-21 | 四川百联盛世科技有限公司 | Packaging tape production line |
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2019
- 2019-09-10 CN CN201910851834.6A patent/CN110450377A/en active Pending
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|---|---|---|---|---|
| CN102490380A (en) * | 2011-11-17 | 2012-06-13 | 四川省资阳市雅之江塑业有限公司 | Packing belt production method and complete equipment |
| CN105711049A (en) * | 2015-10-27 | 2016-06-29 | 泉州市满江红机械制造有限公司 | Production process for waste PP packing belt |
| CN207257199U (en) * | 2017-08-04 | 2018-04-20 | 四川百联盛世科技有限公司 | A kind of embossing machine |
| CN209336126U (en) * | 2018-12-03 | 2019-09-03 | 扬州惠特科技有限公司 | A kind of production line using polyester disused cloth production strap |
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