CN110450255A - Intelligent household plate type part production line - Google Patents

Abstract

The invention discloses a production line of plate type parts for smart home, which comprises a feeding mechanism, a conveying mechanism, a labeling machine, a cutting device and a wood plate numerical control punching machine, wherein the feeding mechanism is arranged at the feeding end of the conveying mechanism, the labeling machine, the cutting device and the wood plate numerical control punching machine are sequentially arranged on one side of the feeding mechanism, the feeding mechanism comprises a top frame, a movable plate, a hydraulic telescopic rod, a movable member and a sucking disc, the top end of the movable plate is connected to the top frame through the hydraulic telescopic rod, a main cutting saw wheel and an auxiliary cutting saw wheel group are arranged in the cutting mechanism, the cutting directions of the main cutting saw wheel and the auxiliary cutting saw wheel group are opposite, the direction of the auxiliary cutting saw wheel group is the same as the running direction of a plate, the main cutting saw wheel can be prevented from damaging a veneer layer on the surface of the plate, and veneering on two surfaces of the plate can be cut layer by utilizing an upper cutting saw, so as to facilitate the cutting of the main cutting saw wheel and ensure that the veneer layer of the plate is kept complete.

Description

A production line of panel components for smart home

technical field

The invention relates to the technical field of furniture production, in particular to a production line of panel components for smart home use.

Background technique

Smart Home is that thing connectionization embodies under the influence of Internet of Things. Smart home connects various devices in the home through the Internet of Things technology, providing home appliance control, lighting control, curtain control, telephone remote control, indoor and outdoor remote control, anti-theft alarm, environmental monitoring, HVAC control, infrared forwarding and programmable timing Control and other functions and means, smart home panel components mainly use wood-based panels as the main base material, and panels as the basic structure of disassembly and assembly. The wood-based panels used include plywood, blockboard, particle board, and MDF.

In the production of smart home, due to the variety and complexity of processing types, manual operations are prone to omissions and losses, and when cutting, using a single sawtooth is easy to damage the veneer layer on the surface of the board, which damages the integrity of the board surface , and the vibration during the drilling process will cause the plate to shift and the drilling position to change. For this reason, we propose a smart home panel component production line.

Contents of the invention

The purpose of the present invention is to provide a production line for panel parts for smart home, to solve the above background technology in the production of smart home, due to the variety and complexity of processing types, manual operations are prone to omissions, resulting in losses, and when cutting, use A single sawtooth is easy to damage the veneer layer on the surface of the plate, which damages the integrity of the surface of the plate, and the vibration during the drilling process will cause the plate to shift and the drilling position to change.

In order to achieve the above object, the present invention provides the following technical solutions: a production line for smart home panel components, including a feeding mechanism, a conveying mechanism, a labeling machine, a cutting device and a wood board numerical control punching machine, the feeding mechanism is set on the conveying The feeding end of the mechanism, one side of the feeding mechanism is sequentially provided with a labeling machine, a cutting device and a wood CNC punching machine;

The feeding mechanism includes a top frame, a moving plate, a hydraulic telescopic rod, a moving part and a suction cup. Connected to the moving plate through a moving device, the moving device includes a screw nut, a screw and a screw motor, the screw motor is fixed at one end of the moving plate, and the output shaft of the screw motor is connected to the wire through a coupling The other end of the screw rod is movably connected to the moving plate, a connecting rod is installed vertically on the upper end of the moving part, and a screw nut is fixedly installed on the top of the connecting rod, and the screw nut is threadedly connected to the screw On the rod, the surface of the moving plate used to absorb the plate is provided with suction cups, and the suction cups are evenly arranged in multiple groups, and a plate placing car is provided under the moving part;

The cutting device includes a main cutting saw wheel, an auxiliary cutting saw wheel set and a pushing mechanism, the main cutting saw wheel is arranged in the cutting device, and part of the main cutting saw wheel protrudes from the surface of the worktable, the main cutting saw wheel The saw wheel is connected with the No. 2 cutting motor through a belt, and the auxiliary cutting saw wheel group includes the No. 1 cutting motor, the lower cutting saw wheel and the upper cutting saw wheel, and the lower cutting saw wheel and the upper cutting saw wheel are arranged symmetrically, and the upper cutting saw wheel is arranged symmetrically. The cutting saw wheel is connected on the telescopic frame, the lower cutting saw wheel protrudes from the surface of the workbench, and the lower cutting saw wheel is connected with the No. 1 cutting motor through a belt, and the pushing mechanism includes a push plate, an electric push rod and a sliding mechanism , the push plate is set in the operating chamber of the cutting device, and one end of the push plate is connected to the electric push rod, the tail end of the electric push rod is connected to the sliding mechanism, and the two side walls of the operation chamber are provided with electric push rods. The opening slot matching the end of the rod, the running direction of the lower cutting saw wheel and the upper cutting saw wheel is the same as that of the plate, and the running direction of the main cutting saw wheel is opposite to that of the plate;

Said plank CNC punching machine is located on the punching machine and is bolt-connected with a pressing mechanism. The pressing mechanism is composed of a vacuum suction cup, a fixing frame and a hydraulic cylinder. The fixing frame is installed on the punching machine above the beam, and the fixing frame The bottom end of the hydraulic cylinder is vertically connected with a hydraulic cylinder, and a vacuum suction cup is installed at the tail end of the hydraulic cylinder. There are four groups of the hydraulic cylinder and the vacuum suction cup, and the suction area of the vacuum suction cup faces the console of the CNC punching machine.

Preferably, the telescopic frame includes a motor and two sets of telescopic rods for lifting, the base of the telescopic rods is fixed on the top wall of the operation chamber, and the output end of the motor is connected to the cutting saw wheel, and one set of telescopic rods The tail end is connected with the motor, and the tail ends of one group of telescopic rods are connected with the central axis of the cutting saw wheel.

Preferably, the conveying mechanism includes a drum, a frame and a motor, the motor is installed at the tail end of the frame, and the output shaft of the motor is connected to the transmission gear, the drum is installed on the frame, and the drum is located at The frame is provided with gears, and the gears on the adjacent groups of rotating drums are meshed, and the gears at the tail end of the frame are meshed with transmission gears, and the rotating drums are covered with rubber sheaths.

Preferably, the sliding mechanism is composed of a ball screw and a ball nut, and the ball screw is erected on the cutting device, the ball nut is threaded on the ball screw, and the tail end of the electric push rod is installed on the ball nut .

Preferably, a vacuum machine is provided on the upper end of the moving part, and the vacuum machine communicates with the suction cup.

Preferably, four corners of the top frame are installed with support frames.

The invention provides a production line for smart home panel components, which has the following beneficial effects:

(1) In the present invention, the main cutting saw wheel and the auxiliary cutting saw wheel set are arranged in the cutting device, and the cutting directions of the main cutting saw wheel and the auxiliary cutting saw wheel set are opposite, and the direction of the auxiliary cutting saw wheel set is the same as that of the plate The running direction of the board is the same, which can prevent the main cutting saw wheel from damaging the veneer layer on the surface of the board. When using the upper and lower cutting saw wheels of the auxiliary cutting saw wheel group, the veneer layers on both sides of the board are cut off, so that The cutting of the main cutting saw wheel keeps the veneer layer of the board intact.

(2) The present invention arranges a pressing mechanism on the outer wall of the punching machine, and utilizes the downforce generated by the hydraulic cylinder of the pressing mechanism to press the plate during drilling, so as to avoid movement during drilling and affect the drilling position, and the hydraulic pressure The cylinder uses a vacuum suction cup to contact the plate to increase stability.

(2) The present invention uses the feeding mechanism for feeding. When in use, the hydraulic telescopic rod drives the moving part to move down, so that the suction cup on the surface of the moving part absorbs the plate, and then uses the moving device to drive the plate to move to the conveying mechanism to complete the feeding Action, this method improves work efficiency, saves labor costs, and reduces the loss of plates.

Description of drawings

Fig. 1 is the overall structure schematic diagram of the present invention;

Fig. 2 is a schematic structural view of the feeding mechanism of the present invention;

Fig. 3 is a top view of the feeding mechanism of the present invention;

Fig. 4 is the structural representation of cutting device of the present invention;

Fig. 5 is a side view of the cutting device of the present invention;

Fig. 6 is the structural schematic diagram of plank numerical control punching machine of the present invention;

Fig. 7 is the top view of the plank numerical control punching machine of the present invention;

Fig. 8 is a structural schematic diagram of the conveying mechanism of the present invention.

In the figure: 1. Feeding mechanism; 2. Conveying mechanism; 3. Labeling machine; 4. Cutting device; 5. Wooden CNC punching machine; 6. Gear; Mobile plate; 10. Hydraulic telescopic rod; 11. Screw rod; 12. Screw motor; 13. Moving parts; 14. Suction cup; 15. Plate placement vehicle; 16. Support frame; 17. Vacuum machine; Motor; 19, lower cutting saw wheel; 20, No. 2 cutting motor; 21, main cutting saw wheel; 22, telescopic frame; 23, upper cutting saw wheel; 24, operating chamber; 25, push plate; 26, sliding mechanism; 27. Electric push rod; 28. Beam; 29. Vacuum suction cup; 30. Punching machine; 31. Fixed frame; 32. Hydraulic cylinder;

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

As shown in Figures 1-8, the present invention provides a technical solution: a production line for smart home panel components, including a feeding mechanism 1, a conveying mechanism 2, a labeling machine 3, a cutting device 4, and a wooden board CNC punching machine 5 , the feeding mechanism 1 is arranged on the feeding end of the conveying mechanism 2, and one side of the feeding mechanism 1 is successively provided with a labeling machine 3, a cutting device 4 and a plank numerical control punching machine 5;

The feeding mechanism 1 includes a top frame 7, a moving plate 9, a hydraulic telescopic rod 10, a moving part 13 and a suction cup 14, the top of the moving plate 9 is connected to the top frame 7 through a hydraulic telescopic rod 10, and the hydraulic telescopic rod 10 is provided with multiple groups, and the moving part 13 is connected on the moving plate 9 through a moving device, and the moving device includes a screw nut 8, a screw mandrel 11 and a screw motor 12, and the screw motor 12 is fixed on the moving plate 9, and the output shaft of the screw motor 12 is connected to the screw 11 through a coupling, the other end of the screw 11 is movably connected to the moving plate 9, and the upper end surface of the moving part 13 is vertically equipped with a connecting rod, And the top of the connecting rod is fixedly equipped with a lead screw nut 8, the lead screw nut 8 is threadedly connected on the lead rod 11, the surface of the movable plate 9 for absorbing the plate is provided with a suction cup 14, and the suction cups 14 are evenly arranged more group, a plate placement vehicle 15 is provided under the moving part 13;

The cutting device 4 includes a main cutting saw wheel 21, an auxiliary cutting saw wheel group and a pushing mechanism, the main cutting saw wheel 21 is arranged in the cutting device 4, and part of the main cutting saw wheel 21 protrudes from the worktable surface , the main cutting saw wheel 21 is connected with the No. 2 cutting motor 20 through a belt, and the auxiliary cutting saw wheel group includes the No. 1 cutting motor 18, the lower cutting saw wheel 19 and the upper cutting saw wheel 23, and the lower cutting saw wheel 19 Set symmetrically with the upper cutting saw wheel 23, the upper cutting saw wheel 23 is connected on the telescopic frame 22, the lower cutting saw wheel 19 protrudes from the surface of the worktable, and the lower cutting saw wheel 19 is connected to the No. 1 cutting motor 18 through a belt Connected, the pushing mechanism includes a push plate 25, an electric push rod 27 and a sliding mechanism 26, the push plate 25 is arranged in the operating chamber 24 of the cutting device 4, and one end of the push plate 25 is connected to the electric push rod 27, so The tail end of the electric push rod 27 is connected with the sliding mechanism 26, and the two side walls of the operation chamber 24 are provided with opening slots matching the tail end of the electric push rod 27. The lower cutting saw wheel 19 and the upper cutting saw wheel 23 is the same as the running direction of the plate, and the main cutting saw wheel 21 is opposite to the running direction of the plate;

Said plank CNC punching machine 5 is located on the punching machine 30 and is bolt-connected with a pressing mechanism, said pressing mechanism is made up of a vacuum sucker 29, a fixed frame 31 and a hydraulic cylinder 32, and said fixed frame 31 is installed on the punching machine 30 Located above the beam 28, the bottom end of the fixed frame 31 is vertically connected with a hydraulic cylinder 32, and the tail end of the hydraulic cylinder 32 is equipped with a vacuum suction cup 29, and the hydraulic cylinder 32 and the vacuum suction cup 29 are all provided with four groups, and The adsorption area of vacuum chuck 29 is towards the operating table of plank numerical control punching machine 5 .

Preferably, the telescopic frame 22 includes a motor and two sets of telescopic rods for lifting, the base of the telescopic rods is fixed on the top wall of the operating chamber 24, and the output end of the motor is connected to the cutting saw wheel 23, one set of The tail end of telescopic rod connects motor, and the tail end of a group of telescopic rods connects the central axis of cutting saw wheel 23.

Preferably, the conveying mechanism 2 includes a rotating drum 33, a frame 35 and a motor, the motor is installed at the tail end of the frame 35, and the output shaft of the motor is connected to the transmission gear, and the rotating drum 33 is installed on the frame 35 on, and the drum 33 is located in the frame 35 with a gear 6, and the gear 6 on the drum 33 of the adjacent group is meshed, and the gear 6 at the tail end of the frame 35 is meshed with the transmission gear, and the drum 33 is covered There is a rubber holster 34 .

Preferably, the sliding mechanism 26 is composed of a ball screw and a ball nut, and the ball screw is erected on the cutting device 4, the ball nut is threaded on the ball screw, and the tail end of the electric push rod 27 is installed on the on the ball nut.

Preferably, a vacuum machine 17 is provided on the upper end of the moving part 13 , and the vacuum machine 17 communicates with the suction cup 14 .

Preferably, four corners of the top frame 7 are provided with support frames 16 .

It should be noted that, in a production line of panel parts for smart home use, when it is working, the processed panels are placed on the panel placement cart 15, and then pushed below the feeding mechanism 1, and the hydraulic telescopic rod 10 is activated, and the hydraulic telescopic rod 10 Drive the moving plate 9 to move down, so that the moving part 13 on the moving plate 9 is close to the plate, and the suction cup 14 on the moving part 13 is pressed against the plate, and at the same time, the vacuum machine 17 is started, and the suction cup 14 is sucked under the action of the vacuum machine 17 Hold the plate, then the hydraulic telescopic rod 10 retracts, so that the moving plate 9 moves up to the position of 10 cm on the surface of the conveying mechanism 2, then starts the moving device, and uses the screw motor 12 in the moving device to drive the screw 11 to rotate, so that the moving The part 13 moves horizontally above the conveying mechanism 2, and then the hydraulic telescopic rod 10 stretches downwards, so that the plate absorbed by the moving part 13 is placed on the conveying mechanism 2, and at the same time, the vacuum machine 17 is cut off, so that the suction cup 14 is inflated and falls off from the plate. After the loading is completed, the plate is transported to the labeling machine 3 under the action of the conveying mechanism 2, and then processed for labeling, and then transported to the cutting device 4. When the plate enters the cutting device 4, the push plate 25 is placed on the electric push rod 27 moves toward the tail end of the plate, and then the sliding mechanism 26 drives the push plate 25 and the electric push rod 27 to move forward, thereby pushing the plate to move toward the main cutting saw wheel 21. Before reaching the main cutting saw wheel 21, the plate is ahead of the The auxiliary cutting saw wheel group contacts, and the upper cutting saw wheel 23 and the lower cutting saw wheel 19 of the auxiliary cutting saw wheel group will cut out the cutting line on the surface of the plate earlier, because the direction of rotation of the upper cutting saw wheel 23 and the lower cutting saw wheel 19 is consistent with the The running direction of the board is the same. The upper cutting saw wheel 23 and the lower cutting saw wheel 19 can cut the veneer layer on the surface of the board first, and then use the main cutting saw wheel 21 to finish cutting the core of the board, which can avoid the main cutting saw. The wheel 21 destroys the veneer layer of the board to ensure that the cutting is qualified. The board that has been cut is transported to the wood CNC punching machine 5. After the punching machine 30 moves to the punching position, the pressing mechanism on the outer wall of the punching machine 30 To move, the hydraulic cylinder 32 on the pressing mechanism drives the vacuum suction cup 29 to move down and press the plate, and then drill holes. Under the action of the pressing mechanism, displacement during the drilling process can be placed to ensure the accuracy of drilling. Wherein the rubber sheath 34 is set on the drum 33 of the conveying mechanism 2, which is convenient to reduce the wear of the plate and the rubber sheath 34, and the plank CNC punching machine 5 adopts the CM-C1325 model product of Shanghai Chuangming Laser Equipment Factory.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (6)

1. A production line for smart home panel parts, characterized in that it includes a feeding mechanism (1), a conveying mechanism (2), a labeling machine (3), a cutting device (4) and a wood board CNC punching machine (5) , the feeding mechanism (1) is set at the feeding end of the conveying mechanism (2), and one side of the feeding mechanism (1) is sequentially provided with a labeling machine (3), a cutting device (4) and a board numerical control Hole punch (5); The feeding mechanism (1) includes a top frame (7), a moving plate (9), a hydraulic telescopic rod (10), a moving piece (13) and a suction cup (14). The top of the moving plate (9) is hydraulically The telescopic rod (10) is connected to the top frame (7), and there are multiple sets of hydraulic telescopic rods (10), the moving part (13) is connected to the moving plate (9) through a moving device, and the moving device includes Lead screw nut (8), lead screw (11) and lead screw motor (12), described lead screw motor (12) is fixed on one end of moving plate (9), and the output shaft of lead screw motor (12) is connected The shaft is connected to the screw rod (11), the other end of the screw rod (11) is movably connected to the moving plate (9), the upper end surface of the moving part (13) is vertically installed with a connecting rod, and the top end of the connecting rod is fixed A lead screw nut (8) is installed, the lead screw nut (8) is threadedly connected to the lead rod (11), the surface of the moving plate (9) for absorbing the plate is provided with a suction cup (14), and a suction cup (14) Multiple groups are evenly arranged, and a plate placement vehicle (15) is provided under the moving part (13); The cutting device (4) includes a main cutting saw wheel (21), an auxiliary cutting saw wheel group and a pushing mechanism, the main cutting saw wheel (21) is arranged in the cutting device (4), and the main cutting saw wheel ( 21) Part of the saw wheel protrudes from the surface of the worktable, the main cutting saw wheel (21) is connected to the No. 2 cutting motor (20) through a belt, and the auxiliary cutting saw wheel set includes the No. The saw wheel (19) and the upper cutting saw wheel (23), and the lower cutting saw wheel (19) and the upper cutting saw wheel (23) are arranged symmetrically, and the upper cutting saw wheel (23) is connected to the telescopic frame (22) , the lower cutting saw wheel (19) protrudes from the table surface, and the lower cutting saw wheel (19) is connected to the No. 1 cutting motor (18) through a belt, and the pushing mechanism includes a push plate (25), an electric push Rod (27) and sliding mechanism (26), the push plate (25) is set in the operating chamber (24) of the cutting device (4), and one end of the push plate (25) is connected to the electric push rod (27), so The tail end of the electric push rod (27) is connected to the sliding mechanism (26), and the two side walls of the operation chamber (24) are provided with opening slots matching the tail end of the electric push rod (27). The running direction of the saw wheel (19) and the upper cutting saw wheel (23) is the same as that of the plate, and the running direction of the main cutting saw wheel (21) is opposite to that of the plate; The wood numerical control punching machine (5) is located on the punching machine (30) and is bolt-connected with a pressing mechanism, and the pressing mechanism is composed of a vacuum suction cup (29), a fixing frame (31) and a hydraulic cylinder (32). The fixed frame (31) is installed on the punching machine (30) above the beam (28), the bottom end of the fixed frame (31) is vertically connected with the hydraulic cylinder (32), and the tail end of the hydraulic cylinder (32) A vacuum suction cup (29) is installed, and the hydraulic cylinder (32) and the vacuum suction cup (29) are provided with four groups, and the suction area of the vacuum suction cup (29) is facing the console of the plank CNC punching machine (5). 2. A production line for smart home panel parts according to claim 1, characterized in that: the telescopic frame (22) includes a motor and two sets of telescopic rods for lifting, and the base of the telescopic rods is fixed at the operating cavity (24) top wall, and the output end of the motor is connected to the cutting saw wheel (23), the tail end of one set of telescopic rods is connected to the motor, and the tail end of one group of telescopic rods is connected to the cutting saw wheel (23) The central axis. 3. A production line for smart home panel parts according to claim 1, characterized in that: the conveying mechanism (2) includes a drum (33), a frame (35) and a motor, and the motor is installed on the machine The tail end of the frame (35), and the output shaft of the motor is connected to the transmission gear, and the rotating cylinder (33) is installed on the frame (35), and the rotating cylinder (33) is located in the frame (35) and is provided with a gear ( 6), and the gear (6) on the drum (33) of the adjacent group meshes, the gear (6) at the tail end of the frame (35) meshes with the transmission gear, and the drum (33) is covered with a rubber skin sets (34). 4. A production line for smart home panel parts according to claim 1, characterized in that: the sliding mechanism (26) is composed of a ball screw and a ball nut, and the ball screw is erected on the cutting device (4) , the ball nut is threadedly connected to the ball screw, and the tail end of the electric push rod (27) is installed on the ball nut. 5. A production line for smart home panel parts according to claim 1, characterized in that: a vacuum machine (17) is provided on the upper end of the moving part (13), and the vacuum machine (17) and the suction cup (14) connected. 6 . The production line for smart home panel components according to claim 1 , characterized in that: four corners of the top frame ( 7 ) are equipped with support frames ( 16 ).