CN110450031A - The production method of derusting device in a kind of adjustable pipeline - Google Patents
The production method of derusting device in a kind of adjustable pipeline Download PDFInfo
- Publication number
- CN110450031A CN110450031A CN201910634577.0A CN201910634577A CN110450031A CN 110450031 A CN110450031 A CN 110450031A CN 201910634577 A CN201910634577 A CN 201910634577A CN 110450031 A CN110450031 A CN 110450031A
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- CN
- China
- Prior art keywords
- hexagonal prism
- steel plate
- regular hexagonal
- prism body
- adjustable
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/30—Brushes for cleaning or polishing
- A46B2200/3093—Brush with abrasive properties, e.g. wire bristles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
The production method of derusting device in a kind of adjustable pipeline, characterized by the following steps: a, production rotation axis aperture frame, b, rotating base is made, c, it makes the adjustable brush head of three wire brushes and covers bucket, wherein: steel wire staving is that length × width × height made of thickness 3mm steel plate is equal to 310mm × 110mm × 230mm set bucket, and set bucket is nested into hollow steel plate cube from top to bottom.The production method of derusting device has apparatus structure simple, easy to make in adjustable pipeline of the invention, construction quality is safe and reliable, quickly, stain of becoming rusty inside pipeline is effectively removed, height is adjusted by round brush pedestal, the advantages of derusting suitable for big small diameter tube, derusting expense be greatly decreased and reduces engineering cost.
Description
Technical field
The present invention relates to a kind of derusting devices, specifically, being a kind of production side of derusting device in adjustable pipeline
Method.
Background technique
Metallic conduit must derust in a pre-installation, and the derusting of pipeline external surface is relatively simple, derust just inside pipeline
It is more difficult.The biggish pipeline of caliber, personnel can enter internal derusting, but time-consuming；If the lesser pipeline of caliber needs
Internal derusting is wanted, can only be washed and be handled by chemicals progress soda acid, but higher cost, operating difficulties.
Therefore in known pipeline derusting mode there are problems that it is above-mentioned various inconvenient and.
Summary of the invention
The purpose of the present invention is the production method for proposing derusting device in the adjustable pipeline of one kind securely and reliably.
To achieve the above object, the technical solution of the invention is as follows:
The production method of derusting device in a kind of adjustable pipeline, it is characterised in that the following steps are included:
A, rotation axis aperture frame is made
Rotation axis aperture frame includes the 1st regular hexagonal prism body and the 2nd regular hexagonal prism body positioned at same axis, the 1st regular hexagonal prism body and
The rib length of 2nd regular hexagonal prism body is 300mm, and the side length of the 1st regular hexagonal prism body bottom surface hexagon is 100mm, the 2nd regular hexagonal prism
The side length of body bottom surface hexagon is 40mm；Wherein: the 1st regular hexagonal prism body is by six pieces of 3mm thickness, 300mm × 100mm rectangular steel plates
Side is welded to each other, and the 1st regular hexagonal prism body bottom surface hexagon is that 10mm round steel is welded by diameter；2nd regular hexagonal prism body
To be that two regular hexagons are welded to each other by 10mm round steel by the long 300mm of the six roots of sensation, diameter, the 2nd regular hexagonal prism body bottom surface six
It is that 10mm round steel is welded that side shape, which is by the long 40mm of the six roots of sensation, diameter, reaches the connection of the gear unit rotation axis of derusting device
End；1st regular hexagonal prism body bottom surface hexagon and the 2nd regular hexagonal prism body bottom surface hexagon are combined into the cyclic annular regular hexagon of 3mm thickness
The end plate of steel plate, the 2nd regular hexagonal prism body are open circles steel construction piece；
B, rotating base is made
Rotating base includes three pedestal matrixes, and each pedestal matrix is the hollow steel plate cube that a steel plate is welded into, hollow
The face size of steel plate cube is matched with the 1st regular hexagonal prism body side surface, and three pedestal matrixes are mutually in that interval is welded in rotation
Fixing end on the 1st regular hexagonal prism body side surface of axis hole frame as pedestal；Hollow steel plate cube is the length that thickness 3mm steel plate is welded into
× wide × high in 300mm × 100mm × 200mm；It is logical that several row's bolts are arranged in hollow steel plate cube two sides short transverse
Hole；
C, it makes the adjustable brush head of three wire brushes and covers bucket
The top of wire brush is adjustable brush head set bucket is steel wire and steel wire fixing plate, steel wire fixing plate lower part steel wire staving, steel wire bucket
The size of body is arranged according to hollow steel plate cube, and the bolt hole of steel wire staving is also logical according to the bolt of hollow steel plate cube
Hole design, can make steel wire staving be nested in the outer surface of hollow steel plate cube, and if use bolt stem by the adjustable brush head of wire brush
It covers bucket and hollow steel plate cube is firm together, make flexible up and down, the adjustable brush head set bucket of wire brush and hollow steel plate cube
Match, reach a kind of structure of adjustable derusting device diameter, to be suitable for the derusting of a variety of different caliber pipelines；
Wherein: steel wire staving is that length × width × height made of thickness 3mm steel plate is equal to 310mm × 110mm × 230mm set bucket, set
Bucket is nested into hollow steel plate cube from top to bottom.
In adjustable pipeline of the invention the production method of derusting device can also using technical measures below come into
One step is realized.
Method above-mentioned, wherein quantity >=tetra- rows of bolt hole row.
Method above-mentioned, wherein every row >=tetra- of the quantity of the bolt hole.
Method above-mentioned, wherein the 1st regular hexagonal prism body bottom surface hexagon is with the 2nd regular hexagonal prism body bottom surface hexagon
It is arranged concentrically.
Method above-mentioned, wherein further including reinforcing plate being arranged among its both ends end plate to increase in the rotational axis hole frame
Structural strength, the same end plate of the structure of reinforcing plate.
After adopting the above technical scheme, the production method of derusting device is with following excellent in adjustable pipeline of the invention
Point:
1, apparatus structure is simple, easy to make；
2, construction quality is safe and reliable, quickly, effectively removes stain of becoming rusty inside pipeline；
3, height is adjusted by round brush pedestal, is suitable for big small diameter tube and derusts, derusting expense is greatly decreased, reduces engineering cost.
Detailed description of the invention
Fig. 1 is the rotation axis aperture frame structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the rotation axis aperture frame and rotating base structural schematic diagram of the embodiment of the present invention, and one hollow steel plate of display is vertical in figure
Schematic diagram is welded and fixed in cube and rotation axis aperture frame；
Fig. 3 is that the adjustable brush head of wire brush of the embodiment of the present invention covers barrel structure schematic diagram；
Fig. 4 is the wire brush rotational structure schematic diagram of derusting device in the adjustable pipeline of the embodiment of the present invention.
In figure: 1 the 1st regular hexagonal prism body bottom surface hexagon, 2 the 2nd regular hexagonal prism body bottom surface hexagons, the rib of 3 prisms is long, and 4
End plate, 5 reinforcing plates, 6 rotation axis aperture frame, 7 hollow steel plate cubes, 8 through-holes, 9 steel wires, 10 steel wire fixing plates, 11 steel wire stavings,
12 bolts.
Specific embodiment
With reference to embodiments and its attached drawing further explains the present invention.
Embodiment 1
The production method construction process of derusting device in adjustable pipeline of the invention:
Making size aperture frame → it is integral that size aperture frame is passed through two pieces of regular hexagon steel plates welding →, production rotating base is hollow
Steel plate cube → weld the hollow steel plate cube of rotating base and rotation axis aperture frame to form rotating base → production wire brush
→ production length adjusting plate → end is adjusted in the fixed entirety i.e. wire brush that formed of wire brush and length adjustment → can by wire brush
Adjustable side is nested on rotating base → scaling brush length adjustment → installation rolling bearing is carried out according to derusting pipeline specifications
It derusts.
The production method of derusting device in adjustable pipeline of the invention, comprising the following steps:
A, rotation axis aperture frame is made
Rotation axis aperture frame is composed by two aperture frame (small one and large one) with two regular hexagons (small one and large one).
It is the rotation axis aperture frame structural schematic diagram of the embodiment of the present invention referring now to Fig. 1, Fig. 1.As shown, big positive six side
Shape, as the 1st regular hexagonal prism body bottom surface hexagon 1, using the steel plate production with a thickness of 3mm, its side length is 100mm, as big
The fixed edge of aperture frame.Going out side length in big regular hexagon steel plate heartcut is the small regular hexagon of 40mm, i.e. the 2nd regular hexagonal prism body bottom
Face hexagon 2 ultimately forms the end plate 4 of cyclic annular regular hexagon, the structure and end plate of reinforcing plate 5 as the fixed edge of small aperture frame
It is identical.
It for 100mm diameter is that φ 10m round steel is welded into regular hexagon that big aperture frame, which uses 6 side lengths, this regular hexagon totally three
It is a, it is the rib long 3 that 10 round steel of φ makees prism being 300mm diameter by 6 root long degree, three regular hexagons is welded to each other to be formed
Big hexahedron, the fixing end as later period tools for cleaning rust pedestal；
It for 40mm diameter is that φ 10mm round steel is welded into regular hexagon that small aperture frame, which uses 6 side lengths, this regular hexagon totally two, In
It is 300mm diameter by 6 root long degree is that two regular hexagons are welded to each other to form small hexahedron by φ 10mm round steel, as the later period
Tools for cleaning rust force transmission shaft connecting pin.
B, rotating base is made
Tools for cleaning rust pedestal is that a hollow steel plate cube is welded in rotation axis aperture frame, the fixing end as pedestal.It is hollow
The steel plate that it for 100mm and 2 block lengths is 300mm that steel plate cube, which uses 2 block lengths, be highly 200mm, thickness is 3mm
It is welded to each other, the fastening bolt holes that 4 rows 4 column are 16 total, aperture is φ 12mm is taken on two length direction steel plate, then
Hollow steel plate cube is corresponded to rotation axis aperture frame round steel to weld to form rotating base.Fig. 2 is the rotation axis of the embodiment of the present invention
Aperture frame and rotating base structural schematic diagram, signal is welded and fixed in one hollow steel plate cube of display and rotation axis aperture frame in figure
Figure.
C, it makes the adjustable brush head of three wire brushes and covers bucket
Steel wire 9 and steel wire fixing plate 10, which combine, forms wire brush, and its underpart length adjusting plate uses 2 block lengths for 110mm and 2 piece
It is that the steel plate of 3mm is welded to each other that length, which is 310mm, is highly 230mm, thickness, is pressed on two length direction steel plate
The fastening bolt through-hole 9 that 4 rows 4 column are 16 total, aperture is φ 12mm is taken according to dimensional drawing, then by wire brush and length adjusting plate
It is fixed to form entirety, the i.e. adjustable end of wire brush.Fig. 3 is that the adjustable brush head of wire brush of the embodiment of the present invention covers barrel structure signal
Figure.
Fig. 4 is the wire brush rotational structure schematic diagram of derusting device in the adjustable pipeline of the embodiment of the present invention.It is minimum
Range adjustable steel wire brush is most to descend row's fastening bolt holes most to descend row's fastening bolt holes to be aligned with length adjusting plate rotating base, is led to
It crosses fastening bolt to be fixed, rotating base and length adjusting plate is made to form entirety.Maximum magnitude adjustable steel wire brush is will to rotate
The most upper row's fastening bolt holes of pedestal most descend row's fastening bolt holes to be aligned with length adjusting plate, are fixed, are made by fastening bolt
Rotating base and length adjusting plate form entirety.
The production method of derusting device need to meet following details requirement in adjustable pipeline of the invention:
1, rotation axis aperture frame production requires: rotation axis aperture frame is composed using two aperture frame and two regular hexagons, circle
Between steel, between steel plate, between round steel and steel plate welding must be fully welded, weld seam is full, firm welding；2 in rotation axis aperture frame
A small regular hexagon must be concentric, it is ensured that rotation axis is not shaken when driving brush cleaning tool work.
2, rotating base and rotation axis aperture frame welding requirements: rotating base is hollow steel plate cube, is welded between steel plate
It is necessary for vertical welding；When hollow steel plate cube and aperture frame round steel weld, four sides to just, weld seam it is full, must not penetration；It is hollow
Steel plate cube upper end must be concordant, can be normal nested with the adjustable end of wire brush convenient for the later period.
3, the adjustable end production of wire brush requires: the adjustable end of wire brush is hollow steel plate cube, is welded between steel plate
It is necessary for vertical welding；The cube plate size at the adjustable end of wire brush should be slightly bigger than pedestal steel plate cube side length, be convenient for
Later period nesting is smooth, but fastening bolt pitch of holes must be corresponded with the bolt hole of pedestal steel plate cube, it is ensured that fastening spiral shell
It tethers non-warping when connecing；
4, end requirement nested with rotating base is adjusted in wire brush: in the adjustable end of wire brush and rotation axis pedestal nested procedure,
Should be normal nested, it carries out knocking in situation there is not allowed that nesting has some setbacks；Fastening bolt should be after the completion of nesting, just to positive bolt hole
It often penetrates, must not fasten by force；Fastening bolt fastener cycle adjacent bolt is contrary when penetrating, and is formed to wearing, it is ensured that steel wire
Dataller avoids bolt looseness in making.
5, the adjustable end of wire brush is nested with rotating base requires: when power transmission rotation axis penetrates wire brush aperture frame rotational axis hole
It should normally penetrate, must not tap, rotation axis baffle must be close to wire brush aperture frame, can increase cushion film when necessary；Output end
Wire brush aperture frame must be limited, is stuck, do not loosened by pin, so that not shaking significantly in wire brush rotation process.
The present invention has substantive distinguishing features and significant technological progress, derusting device in adjustable pipeline of the invention
Production method is to make a kind of tools for cleaning rust that can be protruded into inside pipeline, is rotated by bearing and drives tools for cleaning rust rotation derusting,
Tools for cleaning rust can increase length by round brush pedestal, it is ensured that the derusting of this equipment can be used in big small diameter tube.
In adjustable pipeline of the invention the production method of derusting device in various metallic conduit descaling process into
Row application solves the problems, such as derusting inside the metallic conduit compared with Large Diameter Pipeline, and method is simple, easy to operate, is guaranteeing derusting effect
While save cost, improve efficiency, obtained the approval of supervisor, construction unit and quality supervision unit, it is well received.
Above embodiments are used for illustrative purposes only, rather than limitation of the present invention, the technology people in relation to technical field
Member, without departing from the spirit and scope of the present invention, can also make various transformation or variation.Therefore, all equivalent
Technical solution also should belong to scope of the invention, should be limited by each claim.
Claims (5)
1. the production method of derusting device in a kind of adjustable pipeline, it is characterised in that the following steps are included:
A, rotation axis aperture frame is made
Rotation axis aperture frame includes the 1st regular hexagonal prism body and the 2nd regular hexagonal prism body positioned at same axis, the 1st regular hexagonal prism body and
The rib length of 2nd regular hexagonal prism body is 300mm, and the side length of the 1st regular hexagonal prism body bottom surface hexagon is 100mm, the 2nd regular hexagonal prism
The side length of body bottom surface hexagon is 40mm；Wherein: the 1st regular hexagonal prism body is by six pieces of 3mm thickness, 300mm × 100mm rectangular steel plates
Side is welded to each other, and the 1st regular hexagonal prism body bottom surface hexagon is that 10mm round steel is welded by diameter；2nd regular hexagonal prism body
To be that two regular hexagons are welded to each other by 10mm round steel by the long 300mm of the six roots of sensation, diameter, the 2nd regular hexagonal prism body bottom surface six
It is that 10mm round steel is welded that side shape, which is by the long 40mm of the six roots of sensation, diameter, reaches the connection of the gear unit rotation axis of derusting device
End；1st regular hexagonal prism body bottom surface hexagon and the 2nd regular hexagonal prism body bottom surface hexagon are combined into the cyclic annular regular hexagon of 3mm thickness
The end plate of steel plate, the 2nd regular hexagonal prism body are open circles steel construction piece；
B, rotating base is made
Rotating base includes three pedestal matrixes, and each pedestal matrix is the hollow steel plate cube that a steel plate is welded into, hollow
The face size of steel plate cube is matched with the 1st regular hexagonal prism body side surface, and three pedestal matrixes are mutually in that interval is welded in rotation
Fixing end on the 1st regular hexagonal prism body side surface of axis hole frame as pedestal；Hollow steel plate cube is the length that thickness 3mm steel plate is welded into
× wide × high in 300mm × 100mm × 200mm；It is logical that several row's bolts are arranged in hollow steel plate cube two sides short transverse
Hole；
C, it makes the adjustable brush head of three wire brushes and covers bucket
The top of wire brush is adjustable brush head set bucket is steel wire and steel wire fixing plate, steel wire fixing plate lower part steel wire staving, steel wire bucket
The size of body is arranged according to hollow steel plate cube, and the bolt hole of steel wire staving is also logical according to the bolt of hollow steel plate cube
Hole design, can make steel wire staving be nested in the outer surface of hollow steel plate cube, and if use bolt stem by the adjustable brush head of wire brush
It covers bucket and hollow steel plate cube is firm together, make flexible up and down, the adjustable brush head set bucket of wire brush and hollow steel plate cube
Match, reach a kind of structure of adjustable derusting device diameter, to be suitable for the derusting of a variety of different caliber pipelines；
Wherein: steel wire staving is that length × width × height made of thickness 3mm steel plate is equal to 310mm × 110mm × 230mm set bucket, set
Bucket is nested into hollow steel plate cube from top to bottom.
2. the production method of derusting device in adjustable pipeline as described in claim 1, which is characterized in that the bolt is logical
Quantity >=tetra- rows of hole row.
3. the production method of derusting device in adjustable pipeline as described in claim 1, which is characterized in that the bolt is logical
Every row >=tetra- of the quantity in hole.
4. the production method of derusting device in adjustable pipeline as described in claim 1, which is characterized in that the described 1st just
Hexagonal prism bottom surface hexagon is to be arranged concentrically with the 2nd regular hexagonal prism body bottom surface hexagon.
5. the production method of derusting device in adjustable pipeline as described in claim 1, which is characterized in that the rotation axis
It further include that reinforcing plate is set among its both ends end plate to increase structural strength, the same end plate of the structure of reinforcing plate in aperture frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910634577.0A CN110450031A (en) | 2019-07-15 | 2019-07-15 | The production method of derusting device in a kind of adjustable pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910634577.0A CN110450031A (en) | 2019-07-15 | 2019-07-15 | The production method of derusting device in a kind of adjustable pipeline |
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| Publication Number | Publication Date |
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| CN110450031A true CN110450031A (en) | 2019-11-15 |
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ID=68482876
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910634577.0A Pending CN110450031A (en) | 2019-07-15 | 2019-07-15 | The production method of derusting device in a kind of adjustable pipeline |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505773A (en) * | 2022-02-08 | 2022-05-17 | 艾春辉 | Rust removal system and rust removal method for water drainage pipe for irrigation |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11254279A (en) * | 1998-03-12 | 1999-09-21 | Sumikin Stainless Kokan Kk | Device and method for finish polishing inner surface of metallic pipe |
| CN101053933A (en) * | 2007-05-29 | 2007-10-17 | 东华大学 | Flexible reconstruction automobile welding and assembling clamp |
| CN203471524U (en) * | 2013-07-26 | 2014-03-12 | 青岛大仓管道防腐保温器材有限公司 | Rust removal and dust extraction trolley with scraping and brushing function in steel pipe |
| CN208033223U (en) * | 2018-01-26 | 2018-11-02 | 山西三元福达煤业有限公司 | Gas tube device for dedusting inner wall |
| CN208810760U (en) * | 2018-08-31 | 2019-05-03 | 湖南继善高科技有限公司 | A kind of pipeline cleaning robot |
| CN110000715A (en) * | 2019-04-10 | 2019-07-12 | 五冶集团上海有限公司 | A kind of steel duct brush cleaning method |
-
2019
- 2019-07-15 CN CN201910634577.0A patent/CN110450031A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11254279A (en) * | 1998-03-12 | 1999-09-21 | Sumikin Stainless Kokan Kk | Device and method for finish polishing inner surface of metallic pipe |
| CN101053933A (en) * | 2007-05-29 | 2007-10-17 | 东华大学 | Flexible reconstruction automobile welding and assembling clamp |
| CN203471524U (en) * | 2013-07-26 | 2014-03-12 | 青岛大仓管道防腐保温器材有限公司 | Rust removal and dust extraction trolley with scraping and brushing function in steel pipe |
| CN208033223U (en) * | 2018-01-26 | 2018-11-02 | 山西三元福达煤业有限公司 | Gas tube device for dedusting inner wall |
| CN208810760U (en) * | 2018-08-31 | 2019-05-03 | 湖南继善高科技有限公司 | A kind of pipeline cleaning robot |
| CN110000715A (en) * | 2019-04-10 | 2019-07-12 | 五冶集团上海有限公司 | A kind of steel duct brush cleaning method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505773A (en) * | 2022-02-08 | 2022-05-17 | 艾春辉 | Rust removal system and rust removal method for water drainage pipe for irrigation |
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Application publication date: 20191115 |