CN110449787A - The outer adjoining pipe auxiliary welding equipment of large fermentation tank and its forming method - Google Patents
The outer adjoining pipe auxiliary welding equipment of large fermentation tank and its forming method Download PDFInfo
- Publication number
- CN110449787A CN110449787A CN201910753825.3A CN201910753825A CN110449787A CN 110449787 A CN110449787 A CN 110449787A CN 201910753825 A CN201910753825 A CN 201910753825A CN 110449787 A CN110449787 A CN 110449787A
- Authority
- CN
- China
- Prior art keywords
- roller
- adjoining pipe
- concora crush
- fermentor
- fermentation tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 30
- 238000000855 fermentation Methods 0.000 title claims abstract description 28
- 230000004151 fermentation Effects 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 230000006978 adaptation Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fertilizers (AREA)
Abstract
The present invention relates to adjoining pipe auxiliary welding equipment and its forming methods outside a kind of large fermentation tank.The outer adjoining pipe auxiliary welding equipment of large fermentation tank, including roll transfer device and tank body rotating device；The roll transfer device, including body, body are provided with wind-up roll far from the side of fermentor, and body is disposed an outwardly facing the concora crush transport unit and crimped transport unit that fermentor is set gradually close to the side of fermentor；Crimped transport unit includes press bonding roller and transfer roller, and the press bonding roller is elliposoidal roller, the groove with press bonding roller shape adaptation is provided in the middle part of transfer roller, press bonding roller and transfer roller are separately connected the second motor and third motor；Tank body rotating device includes by the carrying roller of driving mechanism driving rotation, and carrying roller is supported on two sides below fermentor, drives fermentor rotation by carrying roller.Match by adjusting fermentor velocity of rotation, adjoining pipe speed of wrap and coiled material conveying speed after molding, it is ensured that continuous winding of the adjoining pipe on tank body provides welding efficiency high.
Description
Technical field
The present invention relates to adjoining pipe mounting technique field outside fermentor, the outer adjoining pipe welding auxiliary of especially a kind of large fermentation tank
Device and its forming method.
Background technique
Fermentor is the industrial device for being used to carry out microbial fermentation.Its main body is generally used main made of stainless steel plate
Formula cylinder, volume is at 1 cubic metre to hundreds of cubic meters.It is in design and processing it should be noted that vertebration, rationally.Fermentor energy
Tolerance steam sterilizing, there is certain operating flexibility, contents to reduce to the greatest extent and (avoid dead angle), material and energy transmission performance it is strong,
And it can be centainly adjusted so that cleaning, reduce pollution, be suitable for the production of multiple product and reduce energy consumption.
Fermentor outside weldings play the role of outer adjoining pipe and are used to realize heating and thermal insulation fermentor, and general outer adjoining pipe is in welding
When fermentor be it is fixed, can not be moved, welding is extremely difficult, and welding when outside adjoining pipe coiled material
It is possible that bending, influences processing quality.
Summary of the invention
The technical problem to be solved in the present invention is to provide adjoining pipe auxiliary welding equipment and its moldings outside a kind of large fermentation tank
Method, to achieve the purpose that improve welding efficiency.
In order to solve the above technical problems, according to an aspect of the present invention, a kind of outer adjoining pipe welding of large fermentation tank is provided
Auxiliary device, including roll transfer device and tank body rotating device；
The roll transfer device, including body, body are provided with wind-up roll far from the side of fermentor, and body is close to fermentation
The side of tank is disposed an outwardly facing the concora crush transport unit and crimped transport unit that fermentor is set gradually；Concora crush transport unit includes that setting exists
The concora crush roller on top and the concora crush transfer station that lower part is arranged in, concora crush roller connect first motor；Crimped transport unit includes that setting exists
The press bonding roller on top and the transfer roller that lower part is arranged in, the press bonding roller are elliposoidal roller, are provided with and press in the middle part of transfer roller
The groove of roll shape adaptation is closed, press bonding roller and transfer roller are separately connected the second motor and third motor；
The tank body rotating device includes by the carrying roller of driving mechanism driving rotation, and carrying roller is supported on two sides below fermentor,
Fermentor rotation is driven by carrying roller.
Further, traveling wheel is provided with below the body, setting walking track, the walking track below traveling wheel
It is arranged in parallel with fermentor axis.
Further, it is provided with link block below the concora crush transfer station, is provided with spring, the bullet below link block
Spring, which provides upward pretightning force to concora crush transfer station, is kept in contact concora crush transfer station with concora crush roller.
Further, fixed plate is set on supporting plate, is provided on the supporting plate 14 below fixed plate for installing concora crush roller or pressure
The sliding slot of the axle sleeve of roller is closed, vertically opens up threaded hole in fixed plate, and screwed adjusting rod is installed in threaded hole, is adjusted
Bar lower end connects the axle sleeve of concora crush roller or press bonding roller.
Further, body is respectively fixedly connected with one far from fermentor one end lower part fixed supporting seat, support base top two sides
A fixed frame, two fixed frames are arranged in parallel, and open up card slot at the top of fixed frame, the axis of wind-up roll is supported in card slot.Support base
Upper surface is provided with hydraulic press, and hydraulic press bottom is provided with the telescopic rod for vertically running through the support base, the connection of telescopic rod bottom end
Support plate.
Further, including 3 crimped transport units, 3 press bonding rollers are stepped arrangement.
According to another aspect of the present invention, a kind of forming method of outer adjoining pipe of large fermentation tank is provided, using the above
The outer adjoining pipe auxiliary welding equipment of large fermentation tank implement, comprising steps of
S1: being put into wind-up roll for adjoining pipe coiled material, and adjoining pipe coiled material head is inserted between concora crush roller and concora crush transfer station；
S2: adjoining pipe coiled material is clamped among concora crush roller and concora crush transfer station and is sent to crimped transport unit by starting first motor；
S3: the adjoining pipe coiled material that transmission comes is pressed into semicircle by the second motor of starting and third motor between press bonding roller and transfer roller
Shape；
S4: starting tank body rotating device pushes tank body to be rotated on carrying roller；
S5: molding semicircular coiled material is fitted on fermentation tank wall, and carries out weld job in sticking part, is kept simultaneously
Fermentor velocity of rotation matches with adjoining pipe speed of wrap.
Compared with prior art, the invention has the following advantages: fermentor rotates under carrying roller drive, by adjusting
Fermentor velocity of rotation, adjoining pipe speed of wrap and coiled material conveying speed after molding match, it is ensured that adjoining pipe is on tank body
Continuous winding, provide welding efficiency high.Press bonding roller is matched with transfer roller, and adjoining pipe coiled material is directly pressed into semicircle,
It is easy to operate practical.The setting of traveling wheel is convenient to move device, and device can be moved to welding post and directly carried out
Welding is reduced and is damaged caused by adjoining pipe in transportational process.
Device of the present invention can guarantee that coiled material is suppressed by being carried out continuously and is mounted on tank skin, can reduce docking
Weld seam quantity, leak source quantity is reduced after equipment molding can guarantee the beauty of integral device again.
Detailed description of the invention
Fig. 1 is overall structure of the present invention；
Fig. 2 is concora crush transport unit structural schematic diagram of the present invention；
Fig. 3 is crimped transport unit structural schematic diagram of the present invention.
In figure, 1- fermentor, 2- body, 3- wind-up roll, the outer adjoining pipe of 4-, 5- concora crush roller, 6- concora crush transfer station, the first electricity of 7-
Machine, 8- press bonding roller, 9- transfer roller, the second motor of 10-, 11- third motor, 12- carrying roller, 13- adjoining pipe coiled material, 14- supporting plate, 15-
Traveling wheel, 16- walking track, 17- link block, 18- spring, 19- pedestal, 20- support base, 21- fixed frame, 22- card slot, 23-
Hydraulic press, 24- telescopic rod, 25- support plate, 26- fixed plate, 27- sliding slot, 28- adjusting rod.
Specific embodiment
A kind of outer adjoining pipe auxiliary welding equipment of the large fermentation tank that typical embodiment provides of the present invention, including coiled material are defeated
Send device and tank body rotating device.
The roll transfer device, including body 2, body 2 are provided with wind-up roll 3, body far from the side of fermentor 1
2 are disposed an outwardly facing the concora crush transport unit and crimped transport unit that fermentor 1 is set gradually close to the side of fermentor 1；Concora crush transmission
Portion includes the concora crush roller 5 that top is arranged in and the concora crush transfer station 6 that lower part is arranged in, and concora crush roller 5 connects first motor 7；Crimped
Transport unit includes the press bonding roller 8 that top is arranged in and the transfer roller 9 that lower part is arranged in, and the press bonding roller 8 is elliposoidal roller, is passed
The groove being provided in the middle part of roller 9 with press bonding roller shape adaptation is sent, press bonding roller 8 and transfer roller 9 are separately connected the second motor 10 and
Three motors 11；The tank body rotating device includes by the carrying roller 12 of driving mechanism driving rotation, and carrying roller 12 is supported on fermentor 1
Lower section two sides drive fermentor rotation by carrying roller 12.
According to embodiment of above, processing adjoining pipe coiled material 13 is put into wind-up roll 3, traction coiled material makes it into concora crush biography
Portion is sent, starting first motor 7 drives concora crush roller 5 to rotate, and concora crush roller 5 is contacted with the concora crush transfer station 6 of its underpart, by adjoining pipe coiled material
13 are clamped in centre and flatten coiled material.Adjoining pipe coiled material 13 enters crimped transport unit after flattening, second electronic 10 drives press bonding roller 8
Rotation, adjoining pipe coiled material 13 are pressed into semicircle between press bonding roller 8 and transfer roller 9, and adjoining pipe after molding is conveyed by transfer roller 9
It is welded to outside.Carrying roller 12 is rotated by driving mechanism (such as motor), and adjoining pipe may be implemented and manage in fermentor 1
Continuous winding on body.
It is provided with traveling wheel 15 below body 2, walking track 16, the walking track 16 and hair are set below traveling wheel 15
1 axis of fermentation tank is arranged in parallel.In welding process, body 2 driven by the driving device can be made in side along 1 axis of fermentor
It is mobile, it is convenient that device is moved, device can be moved to welding post and directly welded, it is right in transportational process to reduce
It is damaged caused by adjoining pipe, realizes continuous welding purpose.
The two sides of roll transfer structure are provided with supporting plate 14, and the axle sleeve of concora crush roller 5, press bonding roller 8 and transfer roller 9 is both supported upon
On the supporting plate 14.
Supporting plate 14 in order to realize that the distance between concora crush roller 5 and concora crush transfer station 6 are adjustable, in corresponding 5 position of concora crush roller
Upper setting fixed plate 26 is provided with the sliding slot 27 of the axle sleeve for installing concora crush roller 27 on the supporting plate 14 of the lower section of fixed plate 26, fixed
Threaded hole is vertically opened up on plate 26, and screwed adjusting rod 28 is installed in threaded hole, and 28 lower end of adjusting rod connects concora crush
The axle sleeve of roller 27.By rotating the adjusting rod 28 of two sides two, the height of adjustable concora crush roller 5, to change concora crush roller 5 and put down
Press the distance between transfer station 6.
It is similar with above scheme, in order to realize that the distance between press bonding roller 8 and transfer roller 9 are adjustable, in corresponding press bonding roller 8
Fixed plate 26 is set on the supporting plate set, the sliding slot of the axle sleeve for installing press bonding roller 8 is provided on the supporting plate 14 of 26 lower section of fixed plate
27, threaded hole is vertically provided in fixed plate 26, and screwed adjusting rod 28 is installed in threaded hole, 28 lower end of adjusting rod connects
Connect the axle sleeve of press bonding roller 8.By rotating the adjusting rod 28 of two sides two, the height of adjustable press bonding roller 8, to change press bonding roller
The distance between 8 and transfer roller 9.
In a preferred embodiment, roll transfer mechanism includes 3 crimped transport units, adjusts the height of press bonding roller
Degree makes 3 press bonding rollers be stepped arrangement, can gradually apply pressure to coiled material, increase the Forming Quality of adjoining pipe coiled material.
Body is respectively fixedly connected with a fixation far from fermentor one end lower part fixed supporting seat 20,20 top two sides of support base
Frame 21, two fixed frames 21 are arranged in parallel, and card slot 22 is opened up at the top of fixed frame 21, and the axis of wind-up roll 2 is supported in card slot 22.Branch
Support 20 upper surface of seat is provided with hydraulic press 23, and 23 bottom of hydraulic press is provided with the telescopic rod 24 for vertically running through the support base 20,
24 bottom end of telescopic rod connects support plate 25.It drives the telescopic rod 24 to move down by hydraulic press 23, support plate 25 can be made
It is supported in ground.By adjusting the stroke of telescopic rod 24, the tilt angle of adjustable entire body, so that welding operation is more
It is convenient and quick to add.
In a preferred embodiment, link block 17 is provided with below the concora crush transfer station 6, under link block 17
Side is provided with spring 18.The spring 18, which provides upward pretightning force to concora crush transfer station 6, makes concora crush transfer station 6 and concora crush roller 5
It is kept in contact.Spring 18 is set in the pedestal 19 of concora crush transport unit bottom, and concora crush transfer station 6 passes through link block 17 and spring 18
Between be telescopically connected to, concora crush transfer station can be kept to contact always with concora crush roller, coiled material is flattened, guarantee coiled material it is not curved
Folding, facilitates following process.
Another typical embodiment of the invention provides a kind of forming method of outer adjoining pipe of large fermentation tank, more than
The outer adjoining pipe auxiliary welding equipment of the large fermentation tank is implemented, comprising steps of
S1: being put into wind-up roll for adjoining pipe coiled material, and adjoining pipe coiled material head is inserted between concora crush roller and concora crush transfer station；
S2: adjoining pipe coiled material is clamped among concora crush roller and concora crush transfer station and is sent to crimped transport unit by starting first motor；
S3: the adjoining pipe coiled material that transmission comes is pressed into semicircle by the second motor of starting and third motor between press bonding roller and transfer roller
Shape；
S4: starting tank body rotating device pushes tank body to be rotated on carrying roller；
S5: molding semicircular coiled material is fitted on fermentation tank wall, and carries out weld job in sticking part, is kept simultaneously
Fermentor velocity of rotation matches with adjoining pipe speed of wrap.
Claims (7)
1. a kind of outer adjoining pipe auxiliary welding equipment of large fermentation tank, it is characterised in that: rotated including roll transfer device and tank body
Device；
The roll transfer device, including body, body are provided with wind-up roll far from the side of fermentor, and body is close to fermentation
The side of tank is disposed an outwardly facing the concora crush transport unit and crimped transport unit that fermentor is set gradually；Concora crush transport unit includes that setting exists
The concora crush roller on top and the concora crush transfer station that lower part is arranged in, concora crush roller connect first motor；Crimped transport unit includes that setting exists
The press bonding roller on top and the transfer roller that lower part is arranged in, the press bonding roller are elliposoidal roller, are provided with and press in the middle part of transfer roller
The groove of roll shape adaptation is closed, press bonding roller and transfer roller are separately connected the second motor and third motor；
The tank body rotating device includes by the carrying roller of driving mechanism driving rotation, and carrying roller is supported on two sides below fermentor,
Fermentor rotation is driven by carrying roller.
2. the outer adjoining pipe auxiliary welding equipment of large fermentation tank according to claim 1, it is characterised in that: below the body
It is provided with traveling wheel, setting walking track, the walking track are arranged in parallel with fermentor axis below traveling wheel.
3. the outer adjoining pipe auxiliary welding equipment of large fermentation tank according to claim 1 or 2, it is characterised in that: described is flat
It is provided with link block below pressure transfer station, spring is provided with below link block, the spring provides upwards to concora crush transfer station
Pretightning force is kept in contact concora crush transfer station with concora crush roller.
4. the outer adjoining pipe auxiliary welding equipment of large fermentation tank according to claim 3, it is characterised in that: be arranged on supporting plate solid
Fixed board, is provided with the sliding slot of the axle sleeve for installing concora crush roller or press bonding roller on the supporting plate 14 below fixed plate, vertical in fixed plate
Threaded hole is opened up, and screwed adjusting rod is installed in threaded hole, adjusting rod lower end connects the axis of concora crush roller or press bonding roller
Set.
5. the outer adjoining pipe auxiliary welding equipment of large fermentation tank according to claim 4, it is characterised in that: body is far from fermentation
Tank one end lower part fixed supporting seat, support base top two sides are respectively fixedly connected with a fixed frame, and two fixed frames are arranged in parallel, Gu
Determine top of the trellis and open up card slot, the axis of wind-up roll is supported in card slot；
Support base upper surface is provided with hydraulic press, and hydraulic press bottom is provided with the telescopic rod for vertically running through the support base, stretches
Bar bottom end connects support plate.
6. the outer adjoining pipe auxiliary welding equipment of large fermentation tank according to claim 5, it is characterised in that: including 3 crimpeds
Transport unit, 3 press bonding rollers are stepped arrangement.
7. a kind of forming method of the outer adjoining pipe of large fermentation tank, which is characterized in that using described in any one of claim 1-6
The outer adjoining pipe auxiliary welding equipment of large fermentation tank implement, comprising steps of
S1: being put into wind-up roll for adjoining pipe coiled material, and adjoining pipe coiled material head is inserted between concora crush roller and concora crush transfer station；
S2: adjoining pipe coiled material is clamped among concora crush roller and concora crush transfer station and is sent to crimped transport unit by starting first motor；
S3: the adjoining pipe coiled material that transmission comes is pressed into semicircle by the second motor of starting and third motor between press bonding roller and transfer roller
Shape；
S4: starting tank body rotating device pushes tank body to be rotated on carrying roller；
S5: molding semicircular coiled material is fitted on fermentation tank wall, and carries out weld job in sticking part, is kept simultaneously
Fermentor velocity of rotation matches with adjoining pipe speed of wrap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910753825.3A CN110449787A (en) | 2019-08-15 | 2019-08-15 | The outer adjoining pipe auxiliary welding equipment of large fermentation tank and its forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910753825.3A CN110449787A (en) | 2019-08-15 | 2019-08-15 | The outer adjoining pipe auxiliary welding equipment of large fermentation tank and its forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110449787A true CN110449787A (en) | 2019-11-15 |
Family
ID=68486738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910753825.3A Pending CN110449787A (en) | 2019-08-15 | 2019-08-15 | The outer adjoining pipe auxiliary welding equipment of large fermentation tank and its forming method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110449787A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111922617A (en) * | 2020-08-06 | 2020-11-13 | 贾书英 | Docking mechanism for welding large-scale pipeline |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2537895A1 (en) * | 1982-12-17 | 1984-06-22 | Ja Ro Ab Oy | Heat exchanger forming and fastening process |
| CN210388040U (en) * | 2019-08-15 | 2020-04-24 | 中化二建集团有限公司 | Auxiliary device for welding outer accompanying pipe of large-scale fermentation tank |
-
2019
- 2019-08-15 CN CN201910753825.3A patent/CN110449787A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2537895A1 (en) * | 1982-12-17 | 1984-06-22 | Ja Ro Ab Oy | Heat exchanger forming and fastening process |
| CN210388040U (en) * | 2019-08-15 | 2020-04-24 | 中化二建集团有限公司 | Auxiliary device for welding outer accompanying pipe of large-scale fermentation tank |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111922617A (en) * | 2020-08-06 | 2020-11-13 | 贾书英 | Docking mechanism for welding large-scale pipeline |
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