CN110448946B - Slag-juice separator - Google Patents
Slag-juice separator Download PDFInfo
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- CN110448946B CN110448946B CN201910819993.8A CN201910819993A CN110448946B CN 110448946 B CN110448946 B CN 110448946B CN 201910819993 A CN201910819993 A CN 201910819993A CN 110448946 B CN110448946 B CN 110448946B
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- 239000007788 liquid Substances 0.000 claims abstract description 111
- 238000001914 filtration Methods 0.000 claims abstract description 56
- 238000007790 scraping Methods 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims description 33
- 238000000227 grinding Methods 0.000 claims description 24
- 230000001954 sterilising effect Effects 0.000 claims description 22
- 238000004659 sterilization and disinfection Methods 0.000 claims description 22
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 20
- 238000012546 transfer Methods 0.000 abstract description 18
- 238000000926 separation method Methods 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010079 rubber tapping Methods 0.000 description 12
- 238000005498 polishing Methods 0.000 description 8
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 241000218033 Hibiscus Species 0.000 description 3
- 235000005206 Hibiscus Nutrition 0.000 description 3
- 235000007185 Hibiscus lunariifolius Nutrition 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000010006 flight Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 241000606701 Rickettsia Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 210000004021 protozoal spore Anatomy 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 210000004215 spore Anatomy 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/20—Gaseous substances, e.g. vapours
- A61L2/202—Ozone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6484—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a translatory movement with respect to the filtering element
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- General Chemical & Material Sciences (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Removal Of Floating Material (AREA)
Abstract
The invention provides a slag-juice separator, and relates to the technical field of material processing. The device can rapidly, efficiently and continuously finish the slag-juice separation of viscous liquid. The slag-juice separator mainly comprises a conveying component and a filtering component. The filter component is positioned below the conveying component, and the conveying component is used for conveying the viscous liquid to be treated to the filter component. The transfer assembly is provided with a scraper configured to periodically contact or separate from the filter assembly during transfer of the transfer assembly. The scraper blade can extrude the viscous liquid that waits to be handled on the filter component, strengthens the filter effect. Meanwhile, the scraping plate can be driven by the conveying belt to scrape residual filter residues on the filtering assembly after filtering, so that the filter residues are prevented from blocking the filtering assembly. The continuous working capacity is strong, so that the residue and liquid separating efficiency of the residue and liquid separating machine is high, and the separated residues and liquid can be discharged respectively, so that the subsequent collection is very simple and convenient, and the subsequent operation is convenient to spread.
Description
Technical Field
The invention relates to the technical field of material processing, in particular to a slag-juice separator.
Background
At present, the conventional equipment has poor treatment effect on filtering and deslagging of the viscous liquid obtained by squeezing, and the conventional method generally comprises the steps of standing the viscous liquid obtained by squeezing for a plurality of days, so that the slag is automatically precipitated, the production period is longer, the efficiency is lower, and the sterilizing equipment is always in a working state during the standing period, so that the production cost is indirectly increased.
Disclosure of Invention
The invention aims to provide a slag-juice separator which can rapidly, efficiently and continuously finish slag-juice separation operation.
Embodiments of the present invention are implemented as follows:
a slag-juice separator comprises a conveying component and a filtering component. The filter component is positioned below the conveying component, and the conveying component is used for conveying the viscous liquid to be treated to the filter component. The transfer assembly is provided with a scraper configured to periodically contact or separate from the filter assembly during transfer of the transfer assembly. The scraper blade can extrude the viscous liquid that waits to be handled on the filter component, strengthens the filter effect. Meanwhile, the scraping plate can be driven by the conveying belt to scrape residual filter residues on the filtering assembly after filtering, so that the filter residues are prevented from blocking the filtering assembly.
In some embodiments of the invention, the conveyor assembly includes a conveyor belt having a plurality of flights spaced along its conveying direction. The plurality of scrapers squeeze viscous liquid on the filter assembly in turn, so that the filtering effect of the filter assembly is greatly enhanced. And a plurality of scrapers can scrape the residual filter residue on the filter component in proper order, reduce the residual of filter residue, furthest avoid the influence of filter residue to follow-up filtration process.
In some embodiments of the invention, the filter assembly includes a filter element and first and second baffles positioned on opposite sides of the filter element. The first baffle plate, the second baffle plate and the filter element jointly define a filter channel so as to better filter viscous liquid to be filtered. The filter element is parallel to the conveyor belt, so that the contact time between the scraping plate and the filter element is increased, and the filtering effect of the filter element and the cleaning effect of the scraping plate on filter residues are further enhanced.
In some embodiments of the invention, the juice separator further includes a housing that provides a mounting platform for other components of the juice separator. The filter component and the conveying component are obliquely arranged inside the box body, so that the length of the filter channel is increased, and the filter effect is enhanced. The two ends of the filtering component are respectively contacted with the box body, so that viscous liquid to be filtered is prevented from falling out of the coverage range of the filtering component.
In some embodiments of the invention, the juice separator further comprises a liquid collection assembly. The liquid collecting component is obliquely arranged inside the box body, two ends of the liquid collecting component are respectively connected with the box body, and liquid after filtration is prevented from falling out of the coverage area of the liquid collecting component. The liquid collecting component is positioned below the filtering component and is used for receiving the liquid filtered by the filtering component.
In some embodiments of the invention, the tank is provided with a tapping portion and a tapping portion. The liquid outlet part is communicated with a cavity defined by the liquid collecting component, and the filtered liquid is collected by the liquid collecting component and then is discharged from the slag-juice separator through the liquid outlet part. The slag discharging part is communicated with a filtering channel defined by the filtering component, and filter residues in the filtering channel are transported to the slag discharging part by the scraping plate and then discharged from the slag discharging part. The slag discharging part is positioned above the liquid discharging part.
In some embodiments of the invention, the end of the filter element remote from the tapping portion is curved so that the filter element can be matched with the conveyor belt to prevent viscous liquid to be filtered from falling outside the coverage area of the filter assembly.
In some embodiments of the invention, the juice separator further comprises a grinding assembly. The grinding component is arranged in the box body and used for grinding residues in viscous liquid, so that the size of the residues is reduced as much as possible, and subsequent filtering is facilitated. The grinding component is positioned above the conveyor belt, so that the conveyor belt can receive the viscous liquid ground by the grinding component.
In some embodiments of the present invention, the grinding assembly includes a first set of rollers and a second set of rollers that cooperate to grind the viscous liquid. The first set of rollers and the second set of rollers are located above the conveyor belt, so that the conveyor belt can receive the grinded viscous liquid.
In some embodiments of the invention, the juice separator further includes a sterilization assembly mounted within the tank, the sterilization assembly being located between the grinding assembly and the conveyor belt. The sterilization component can sterilize and disinfect the viscous liquid, and ensures the cleanliness of the viscous liquid.
The embodiment of the invention has at least the following advantages or beneficial effects:
the invention provides a slag-juice separator which can rapidly, efficiently and continuously finish slag-juice separation of viscous liquid. The slag-juice separator mainly comprises a conveying component and a filtering component. The filter component is positioned below the conveying component, and the conveying component is used for conveying the viscous liquid to be treated to the filter component. The transfer assembly is provided with a scraper configured to periodically contact or separate from the filter assembly during transfer of the transfer assembly. The scraper blade can extrude the viscous liquid that waits to be handled on the filter component, strengthens the filter effect. Meanwhile, the scraping plate can be driven by the conveying belt to scrape residual filter residues on the filtering assembly after filtering, so that the filter residues are prevented from blocking the filtering assembly. Therefore, the residue-liquid separator has higher efficiency of separating residues from liquid, and can discharge the separated residues and liquid respectively, so that the user can collect the separated residues and liquid very conveniently and rapidly, and the follow-up operation can be conveniently unfolded. And because the effect of conveyer belt and scraper blade can guarantee better that filter component is not blockked up by the residue for the continuous working ability of slag-juice separation machine is stronger. Meanwhile, the scraping plate can continuously output generated filter residues (residues), so that the accumulation of the filter residues is avoided, a user does not need to specially clean the filter residues, and the working continuity of the residue-juice separator is ensured.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the internal structure of a slag-juice separator according to an embodiment of the present invention;
FIG. 2 is a schematic view of a filter according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a matching structure of a skimming element and a scraper according to an embodiment of the present invention.
Icon: 100-a slag-juice separator; 110-a box body; 120-feeding part; 130-a grinding assembly; 132-a first set of rolls; 134-a second set of rolls; 140-a sterilization assembly; 142-ultraviolet lamp; 144-ozone generator; 150-a transfer assembly; 152-conveyor belt; 154-scraper; 160-a filter assembly; 162-filter; 170-a liquid collection assembly; 180-slag discharging part; 190-a liquid outlet part; 200-motors; 210-a slag skimming assembly; 212-fixing plates; 214-limiting blocks; 216-resetting piece; 218, a slag scraping plate; 220-axis of rotation.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present invention, it should be noted that, if the terms "upper," "lower," "inner," "outer," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present invention and simplifying the description, and does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, "plurality" means at least 2.
In the description of the embodiments of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Examples
Referring to fig. 1, fig. 1 is a schematic diagram illustrating an internal structure of a slag-juice separator 100. The present embodiment provides a slag-juice separator 100, which can perform the slag-juice separation process relatively quickly, efficiently and continuously.
At present, the conventional equipment has poor treatment effect on filtering and deslagging of the viscous liquid obtained by squeezing, and the conventional method generally comprises the steps of standing the viscous liquid obtained by squeezing for a plurality of days, so that the slag is automatically precipitated, the production period is longer, the efficiency is lower, and the sterilizing equipment is always in a working state during the standing period, so that the production cost is indirectly increased.
In this embodiment, the operation of the slag-juice separator 100 will be explained using a viscous liquid as an example. The juice separator 100 mainly includes a transfer assembly 150 and a filtering assembly 160. The filtering component 160 is located below the conveying component 150, and the conveying component 150 is used for conveying the viscous liquid to be treated to the filtering component 160. The transfer assembly 150 is provided with a scraper 154, the scraper 154 being configured to periodically contact or separate from the filter assembly 160 during transfer of the transfer assembly 150. The scraper 154 can squeeze the viscous liquid to be treated on the filter assembly 160 to enhance the filtering effect. Meanwhile, the scraping plate 154 can be driven by the conveying assembly 150 to scrape residual filter residues on the filtering assembly 160 after filtering, so that the filter residues are prevented from blocking the filtering assembly 160. Therefore, the residue-liquid separator 100 has high efficiency of separating residues from liquid, and can discharge the separated residues and liquid respectively, so that the user can collect the separated residues and liquid very conveniently and rapidly, and the subsequent operation can be conveniently unfolded. And due to the function of the scraping plate 154, the filtering component 160 can be well guaranteed not to be blocked by residues, so that the continuous working capacity of the slag-juice separator 100 is high. Meanwhile, the scraping plate 154 can continuously take away the generated filter residues (residues), so that the accumulation of the filter residues is avoided, a user does not need to specially clean the filter residues, and the working continuity of the residue-juice separator 100 is ensured.
In this embodiment, the juice separator 100 includes a housing 110, and the housing 110 provides a mounting platform for other components of the juice separator 100. Meanwhile, the box body 110 also plays a role in isolating the inside and the outside so as to reduce the interference of the external environment on the working state of parts in the box body 110 and reduce the pollution of external factors to viscous liquid in the box body 110.
The juice separator 100 also includes a feed portion 120. The feeding part 120 is disposed at the top of the case 110. From the feed section 120, the viscous liquid to be treated enters the juice separator 100.
Further, the feeding portion 120 may be funnel-shaped. The funnel-shaped feeding portion 120 facilitates the addition of viscous liquid and reduces the possibility of splashing of viscous liquid.
The juice extractor 100 may also include a grinding assembly 130. The grinding assembly 130 is installed in the box 110, and the grinding assembly 130 is used for grinding residues in viscous liquid, so that the size of the residues is reduced as much as possible, and subsequent filtering operation is facilitated. The polishing assembly 130 is located below the feeding portion 120, and the viscous liquid passing through the feeding portion 120 falls into the polishing assembly 130, and is discharged from the polishing assembly 130 after being polished. Of course, due to the presence of the abrasive assembly 130, the object to be treated added to the feed 120 may also be other as yet unprocessed objects, such as hibiscus leaf, etc. The user may pour the hibiscus leaf directly into the feeding portion 120, and grind the hibiscus leaf by the grind assembly 130 to squeeze out juice.
In this embodiment, the grinding assembly 130 includes a first set of rollers 132 and a second set of rollers 134 that cooperate to grind. The first set of rollers 132 cooperate with the second set of rollers 134 to effect grinding of the viscous liquid. The first set of rollers 132 and the second set of rollers 134 are both located below the feed portion 120. The small opening of the feeding portion 120 is located between the first set of rollers 132 and the second set of rollers 134 as shown in fig. 1, so as to ensure that the viscous liquid passing through the feeding portion 120 can accurately fall between the first set of rollers 132 and the second set of rollers 134, and facilitate the opposite running fit of the first set of rollers 132 and the second set of rollers 134 to grind the viscous liquid. The direction of rotation of the first set of rolls 132 and the second set of rolls 134 is indicated by the arrows in fig. 1. The number of rolls included in each set of rolls may be one or more (for example, 2 rolls may be used for each set of rolls), and the specific number is not limited in this embodiment.
Of course, in other embodiments, the polishing assembly 130 may be other components with polishing functions, such as a polishing disc, a rotary blade, etc., as long as the polishing assembly is capable of polishing residues in viscous liquid and reducing the size of residues.
The juice separator 100 further includes a sterilization assembly 140, the sterilization assembly 140 is installed in the tank 110, and the sterilization assembly 140 is located below the grinding assembly 130. The sterilization assembly 140 can sterilize and disinfect the viscous liquid, and ensure the cleanliness of the viscous liquid.
In this embodiment, the sterilization assembly 140 mainly includes an ultraviolet lamp 142 and an ozone generator 144. Under a relatively airtight environment, ozone is uniformly diffused, the permeability is good, and the purposes of omnibearing, rapid and efficient disinfection and sterilization can be realized. The ozone has wide sterilization spectrum, can kill various microorganisms such as bacterial propagules, spores, viruses, fungi, protozoan spores and the like, can destroy botulinum, toxins, rickettsia and the like, and has strong functions of removing odor such as mildew, fishy smell, stink and the like. The ultraviolet rays have stronger disinfection and sterilization effects, and meanwhile, the ultraviolet rays can also eliminate residual ozone in the liquid after disinfection and sterilization, so that the influence of the residual ozone with strong oxidability in the liquid on the next flow operation is avoided. In other embodiments, the sterilization assembly 140 may also include other sterilization arrangements, such as a negative ion generator, etc., so long as the sterilization function is provided without adversely affecting subsequent operations.
Referring to fig. 1 and 2, fig. 2 is a schematic structural diagram of a filter 162. The conveying assembly 150 and the filtering assembly 160 are obliquely installed inside the case 110. The length of the filter assembly 160 is indirectly increased due to the inclined mounting, thereby enhancing the filtering effect. The two ends of the filter assembly 160 are respectively contacted with the case 110 (the contact may be close, or may be by connecting by some conventional method, such as welding, etc.), so as to prevent the viscous liquid to be filtered from falling out of the coverage area of the filter assembly 160.
The transfer assembly 150 is positioned below the sterilization assembly 140 and the filter assembly 160 is positioned below the transfer assembly 150. The viscous liquid to be filtered discharged from the grinding assembly 130 is sterilized by the sterilizing assembly 140 and then falls to the transfer assembly 150. The transfer assembly 150 transports the filtered viscous liquid to the filter assembly 160.
The conveyor assembly 150 mainly includes a conveyor belt 152, and a plurality of scrapers 154 are provided on the conveyor belt 152 at intervals along the conveying direction thereof. On the one hand, when the viscous liquid to be filtered falls onto the obliquely installed conveyor belt 152, the scraper 154 can play a limiting role, preventing the viscous liquid to be filtered from flowing randomly, resulting in mass loss. On the other hand, when the conveyor belt 152 rotates, the plurality of scrapers 154 alternately press the viscous liquid on the filter assembly 160, thereby greatly enhancing the filtering effect of the filter assembly 160. And the plurality of scrapers 154 can scrape the residual filter residue on the filter assembly 160 in turn, reduce the residual of the filter residue, and avoid the influence of the filter residue on the subsequent filtering process to the maximum extent.
In this embodiment, two driving wheels (not shown) of the conveyor belt 152 are installed in the case 110, so as to implement installation and fixation of the conveyor belt 152. The direction of rotation of the conveyor belt 152 is indicated by the arrow in fig. 1.
The filter assembly 160 mainly includes a filter 162, and a first baffle (not shown) and a second baffle (not shown) disposed on both sides of the filter 162. The first and second baffles together with the filter 162 define a filter passage for better filtering of viscous liquids to be filtered. In this embodiment, the case 110 serves as a first baffle and a second baffle.
In this embodiment, the filter 162 mainly includes a screen plate and a filter screen, and the screen plate and the filter screen cooperate together to filter viscous liquid, so that a filtering effect is better ensured. Meanwhile, the sieve plate has certain hardness, and deformation generated after the sieve plate is acted by the scraper 154 is small, so that extrusion force of the scraper 154 on viscous liquid is ensured, and the filtering effect is better. Of course, in other embodiments, other filtering arrangements may be used for the filter 162, such as gauze, so long as the filtering function is accomplished without affecting the rest of the process.
In this embodiment, the filter 162 is disposed parallel to the conveyor belt 152, so as to increase the contact time between the scraper 154 and the filter 162, and further enhance the filtering effect of the filter 162 and the cleaning effect of the scraper 154 on the filter residues. Meanwhile, due to the inclined arrangement of the filtering piece 162, when the scraper 154 drives the residues to move upwards, residual liquid in the residues can seep out of the residues to the filtering piece 162 due to the gravity action and the extrusion of the scraper 154, so that the effect of separating residues from juice is enhanced.
In this embodiment, the lower end of the filter 162 is curved as shown in fig. 2, so that the filter 162 can match with the conveyor belt 152 to prevent the viscous liquid to be filtered from falling out of the coverage area of the filter assembly 160. Meanwhile, the arc-shaped arrangement matched with the conveyor belt 152 further enables the scraping plate 154 to transport most of filter residues on the filter element 162 away, so that the phenomenon that filter residues are accumulated at one end of the filter element 162, which is possibly lower, due to the fact that the filter element 162 is not matched with the conveyor belt 152 is avoided.
Please refer to fig. 1 again. The juice separator 100 can also include a liquid collection assembly 170. The liquid collecting assembly 170 is obliquely installed inside the box 110, so that liquid collected by the liquid collecting assembly 170 can flow to the lower end of the liquid collecting assembly 170 under the action of gravity, and subsequent collection is facilitated. Both ends of the liquid collecting assembly 170 are respectively connected with the box 110, so that filtered liquid is prevented from falling out of the coverage area of the liquid collecting assembly 170. The liquid collection assembly 170 is positioned below the filter element 162 to receive the liquid filtered by the filter assembly 160.
The slag-juice separator 100 further includes a slag discharging portion 180 and a liquid discharging portion 190. Both the tapping portion 180 and the tapping portion 190 are disposed in the housing 110. The liquid outlet 190 is communicated with one end of the cavity defined by the liquid collecting assembly 170, and the filtered liquid is collected by the liquid collecting assembly 170 and then discharged from the slag-juice separator 100 through the liquid outlet 190, so that the liquid can be conveniently collected by a subsequent user. The tapping portion 180 is in communication with a filter channel defined by the filter assembly 160, and filter residues in the filter channel are transported to the tapping portion 180 by the scraper 154 and then discharged from the tapping portion 180, so that a subsequent user can collect and process the filter residues conveniently. The tapping portion 180 is located above the tapping portion 190.
In this embodiment, the slag discharging portion 180 and the liquid discharging portion 190 are located at opposite sides of the box 110, so that the collection of the filter residues and the collection of the filtered liquid are staggered, interference between the two is avoided, and meanwhile, the use experience of a user is improved.
Referring to fig. 3, fig. 3 is a schematic diagram illustrating a matching structure of the slag removing assembly 210 and the scraper 154. When the blade 154 reaches the tapping portion 180, if the viscosity of the treated article is high, more slag may still adhere to the blade 154, thereby affecting the continuous scraping efficiency of the blade 154 on the filter 162, and thus providing a slag skimming assembly 210 adjacent the tapping portion 180. The slag assembly 210 includes a stationary plate 212, a stop 214, a reset member 216, a slag scraping plate 218, and a rotating shaft 220. The fixing plate 212 and the rotation shaft 220 are required to be mounted at corresponding positions by the case 110, which is not described in detail herein. The scraper 218 is rotatable up and down about a rotation axis 220 in the direction shown in fig. 3. The reset element 216 is made of a material or structure with a certain expansion capability, in this embodiment, the reset element 216 is a spring, and two ends of the spring are respectively and fixedly connected to the slag scraping plate 218 and the fixing plate 212, as shown in fig. 3. When the scraper 218 is rotated upward, it can be returned to the initial position shown in fig. 3 by the return member 216. It should be noted that, in fig. 3, only the relative positional relationship between the slag removing assembly 210 and the scraper 154 is shown, and the specific installation of the slag removing assembly 210 should also be combined with the specific installation in fig. 1. The stopper 214 serves to restrict the scraper 218 from further rotating downward as shown in fig. 3.
The conveyor belt 152 drives the scraper 154 to rotate clockwise as shown in fig. 1, and when the scraper 154 contacts the scraper 218 in the state shown in fig. 3, the scraper 218 is driven to rotate upwards as shown in fig. 3 along with the continued rotation of the scraper 154, and the scraper 154 and the scraper 218 are gradually separated along with the continued rotation of the conveyor belt 152, so that the slag on the scraper 154 is effectively scraped in the whole process. When the scraper 154 is separated from the scraper 218, the scraper 218 returns to the initial position shown in fig. 3 by the reset member 216, and waits for the arrival of the next scraper 154. By doing so, the adhering slag on each scraper 154 will be effectively scraped off, which helps to improve the continuous slag scraping efficiency of the scraper 154 on the filter 162, thereby improving the filtering efficiency of the filter 162.
The juice separator 100 further includes a motor 200. The motor 200 is in driving connection with the grinding assembly 130 and the conveyor belt 152, respectively, and the motor 200 provides power to the grinding assembly 130 and the conveyor belt 152. And one motor 200 simultaneously drives the grinding assembly 130 and the conveyor belt 152, thereby improving the energy utilization rate and the space utilization rate.
The slag-juice separator 100 operates on the principle that:
the viscous liquid to be treated is fed from the funnel-shaped feed 120 and then falls into the grinding assembly 130. The first set of rollers 132 and the second set of rollers 134 cooperate to grind the viscous liquid to be treated. The abraded viscous liquid is discharged from the abrading assembly 130, falls onto the conveyor 152, and is caught by the flights 154. In the falling process, the grinded viscous liquid is disinfected and sterilized by ultraviolet rays and ozone. The viscous liquid on the conveyor belt 152 is conveyed by the conveyor belt 152 to the filter assembly 160. The scraper 154 cooperates with the filter 162 to squeeze the viscous liquid under the driving of the conveyor 152, and the viscous liquid is filtered by the filter 162. The scraper 154 drives the filter residue on the filter element 162 to move and convey the filter residue to the slag discharging part 180, so that the filter residue is discharged from the slag discharging part 180. The filtrate, which has been filtered by the filter element 162, falls to the collector assembly 170 and flows under gravity to the lower end of the inclined collector assembly 170 and is discharged from the liquid outlet 190 which is in communication with the cavity defined by the collector assembly 170.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. A juice separator comprising a conveying assembly and a filtering assembly, wherein the filtering assembly is positioned below the conveying assembly, and the conveying assembly is provided with a scraper which is configured to periodically contact with or separate from the filtering assembly during the conveying process of the conveying assembly;
the conveying assembly comprises a conveying belt, and a plurality of scraping plates are arranged on the conveying belt at intervals along the conveying direction of the conveying belt;
the filter assembly comprises a filter element, a first baffle and a second baffle which are positioned at two sides of the filter element, and the filter element is parallel to the conveyor belt;
the slag-juice separator also comprises a box body, wherein the filtering component and the conveying component are obliquely arranged in the box body, and two ends of the filtering component are respectively contacted with the box body;
the slag-juice separator further comprises a liquid collecting assembly, the liquid collecting assembly is obliquely arranged in the box body, two ends of the liquid collecting assembly are respectively connected with the box body, and the liquid collecting assembly is positioned below the filtering piece;
the box body is provided with a slag discharging part and a liquid discharging part, the liquid discharging part is communicated with a cavity defined by the liquid collecting component, the slag discharging part is communicated with a filtering channel defined by the filtering component, and the slag discharging part is positioned above the liquid discharging part;
one end of the filter element, which is far away from the slag discharging part, is arc-shaped, so that the filter element can be matched with the conveyor belt;
slag removing components are arranged at the adjacent positions of the slag removing parts, each slag removing component comprises a fixing plate, a limiting block, a resetting piece, a slag scraping plate and a rotating shaft, the fixing plates and the rotating shafts are correspondingly arranged in the box body, and the slag scraping plates rotate up and down around the rotating shafts.
2. The juice separator as defined in claim 1, further comprising a grinding assembly mounted within the housing, the grinding assembly being located above the conveyor belt.
3. The juice separator as defined in claim 2, wherein the grinding assembly includes first and second sets of rollers that cooperate to grind, the first and second sets of rollers each being located above the conveyor belt.
4. The juice separator as defined in claim 3, further comprising a sterilization assembly mounted within the tank, the sterilization assembly being located between the grinding assembly and the conveyor belt.
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| CN201910819993.8A CN110448946B (en) | 2019-08-31 | 2019-08-31 | Slag-juice separator |
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| CN201910819993.8A CN110448946B (en) | 2019-08-31 | 2019-08-31 | Slag-juice separator |
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| CN110448946B true CN110448946B (en) | 2024-04-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112791474A (en) * | 2020-12-18 | 2021-05-14 | 四川捷佳润灌溉科技有限公司 | Intelligent integrated treatment system for biogas residues and biogas slurry |
| CN116116082B (en) * | 2023-04-11 | 2023-08-04 | 中国医学科学院医学生物学研究所 | Sewage filtering device capable of continuously and automatically cleaning and dredging without stopping machine |
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