CN110441104A - A kind of sample milling machine preparing steel material spectral detection sample - Google Patents

A kind of sample milling machine preparing steel material spectral detection sample Download PDF

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Publication number
CN110441104A
CN110441104A CN201910721696.XA CN201910721696A CN110441104A CN 110441104 A CN110441104 A CN 110441104A CN 201910721696 A CN201910721696 A CN 201910721696A CN 110441104 A CN110441104 A CN 110441104A
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China
Prior art keywords
sample
absorber
linear bearing
crossbeam
electric pushrod
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CN201910721696.XA
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Chinese (zh)
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CN110441104B (en
Inventor
刘多宇
张国伟
刘鹏宇
文士雨
张红梅
宋晓军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengde Iron & Steel Group Co Ltd
HBIS Co Ltd Chengde Branch
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Chengde Iron & Steel Group Co Ltd
HBIS Co Ltd Chengde Branch
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Application filed by Chengde Iron & Steel Group Co Ltd, HBIS Co Ltd Chengde Branch filed Critical Chengde Iron & Steel Group Co Ltd
Priority to CN201910721696.XA priority Critical patent/CN110441104B/en
Publication of CN110441104A publication Critical patent/CN110441104A/en
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Publication of CN110441104B publication Critical patent/CN110441104B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G01N2001/2866Grinding or homogeneising

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

A kind of sample milling machine preparing steel material spectral detection sample belongs to steel material sample preparation device technical field, is used to prepare steel material spectral detection sample.Its technical solution is: motor is connected with speed reducer, the output shaft of speed reducer passes through crank, connecting rod is connected with transmission shaft, drive linear bearing is fixed on the upper end of pillar, transmission shaft passes through drive linear bearing and is connected with manipulator, two brackets of manipulator are separately fixed on belt sander, the both ends of crossbeam are connected with pedestal upper end, transmission shaft is connected with the top of absorber, the upper end of absorber is connected with mobile linear bearing, mobile linear bearing is sleeved on crossbeam, mobile linear bearing is to be slidably matched with crossbeam, the lower end of absorber is opposite with the abrasive band surface of belt sander.The configuration of the present invention is simple, easy to operate, at low cost, sample preparation effect is good, the pressure controllable of grind away, and sample is ground more steadily, uniformly, has many advantages, such as that operational safety, maintenance is simple, uses manpower and material resources sparingly.

Description

A kind of sample milling machine preparing steel material spectral detection sample
Technical field
The present invention relates to a kind of spectrum samples sample milling machines for preparing steel material spectral detection sample, belong to steel material examination Sample preparation facilities technical field.
Background technique
In steel material production process, iron and steel enterprise is frequently necessary to carry out product the detection of various physical and chemical indexes, In include using direct-reading spectrometer detection steel chemical component.This method has the detection etc. simultaneously of quick, accurate, multielement Advantage shortens the labor intensity that round of visits saves personnel again.In direct reading spectrometry detection project, need steel The one of face of iron material is prepared into plane, meet without sand holes, it is flawless, without greasy dirt, grind depth 1mm or more and completely remove examination The sample preparations such as the oxide layer on sample surface requirement.Preparing such steel sample can be used the system such as abrasive machine, belt sander or abrasive paper abrading disk Sample equipment is ground.It when grinding, after usually sample is placed on shaper by operator, manually directly grinds, increases The labor intensity and danger coefficient of sample preparation difficulty and people.Also there are many enterprises by means of milling sample machine, not only using milling sample machine Checking maintenance is cumbersome, and at high cost, and later period investment is big, and sexual valence is relatively low.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of sample milling machine for preparing steel material spectral detection sample, this Kind of sample milling machine can quickly carry out automatic grind away, and reduction manually grinds the difficulty and labor intensity of sample, while also solving and make With the problem that milling sample machine is at high cost, investment is big.
The technical solution for solving above-mentioned technical problem is:
A kind of sample milling machine preparing steel material spectral detection sample, it is made of power section, running part and manipulator, moves Power part includes pedestal, motor and speed reducer, and running part includes crank, connecting rod, pillar, transmission shaft and drive linear axis It holds, manipulator includes bracket, crossbeam, mobile linear bearing, absorber;
Pedestal is located at belt sander side, and motor and speed reducer are fixed on the base, and motor is connected with speed reducer, speed reducer Output shaft be connected by crank with one end of connecting rod, the other end of connecting rod is connected with transmission shaft, and pillar is vertically fixed on For pedestal close to one end of belt sander, drive linear bearing is fixed on the upper end of pillar, and transmission shaft passes through drive linear bearing and machine The connection of tool palmistry, two brackets of manipulator are separately fixed on belt sander, and the both ends of crossbeam are connected with pedestal upper end, transmission Axis is connected with the top of absorber, and the upper end of absorber is connected with mobile linear bearing, and mobile linear bearing is sleeved on cross Liang Shang, mobile linear bearing are to be slidably matched with crossbeam, and the lower end of absorber and the abrasive band surface of belt sander are opposite.
The above-mentioned sample milling machine for preparing steel material spectral detection sample, the absorber is by absorber box body, electromagnet, electricity Dynamic push rod, sample suction block composition, absorber box body are the upright box body of rectangle, on the upper lateral part and crossbeam of absorber box body Mobile linear bearing is connected, and electromagnet is fixed on the upper end of absorber box body, and the top of electric pushrod is located at absorber box body Interior, the upper end of electric pushrod and electromagnet attract fixation, and the lower part of electric pushrod is located at outside absorber box body lower end, sample suction block Top be connected with the lower end of electric pushrod, the lower part of sample suction block is fixedly installed with magnet, and magnet and sample absorption connect.
The above-mentioned sample milling machine for preparing steel material spectral detection sample, the sample suction block are step-like aluminium alloy cylinder Body, there is vertical connecting hole on the minor diameter end face of stepped cylinder, under the diameter of connecting hole and the push rod shaft of electric pushrod End diameter matches, and there is top wire hole in the side of connecting hole, and jackscrew holds out against with push rod shaft across top wire hole and connect, the circle of sample suction block There is circular groove on the major diameter end face of cylinder, magnet is inlaid in the bottom of circular groove, and the top of sample is placed on round recessed In slot, sample and magnet attract connection, have opening at the edge of circular groove, there is protrusion at the edge of sample, and sample protrusion is embedded in In the opening of circular groove, the lower part of sample is located at outside the lower end of sample suction block, and the lower surface of sample is opposite with abrasive band surface.
The beneficial effects of the invention are as follows;
The rotary motion of motor is converted to the straight reciprocating motion of absorber using crank and connecting rod by the present invention, so that absorption Device is able to drive sample and is back and forth ground on abrasive band;Electric pushrod is fixed in electromagnet, and electric pushrod passes through up and down Movement contact of the Control Assay with abrasive band and can grind pressure;Sample suction block can adsorb fixed sample and prevent sample from turning It is dynamic.
The configuration of the present invention is simple, easy to operate, at low cost, sample preparation effect is good, compared with prior art, uses straight line Reciprocal grind away, the pressure controllable of grind away, sample grind more steady, uniform and simple with equipment operational safety, maintenance maintenance Singly, the advantages that using manpower and material resources sparingly, while also solving the problems, such as that at high cost using milling sample machine, investment is big.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the structural schematic diagram of absorber box body;
Fig. 5 is the side view of Fig. 4;
Fig. 6 is the top view of Fig. 4;
Fig. 7 is the structural schematic diagram of sample suction block;
Fig. 8 is the bottom view of Fig. 7.
In figure mark it is as follows: pedestal 1, motor 2, speed reducer 3, crank 4, connecting rod 5, transmission shaft 6, drive linear bearing 7, Pillar 8, crossbeam 9, bracket 10, mobile linear bearing 11, absorber box body 12, electromagnet 13, electric pushrod 14, electric pushrod are opened Close 15, sample suction block 16, magnet 17, abrasive band 18, jackscrew 19, opening 20, connecting hole 21, circular groove 22.
Specific embodiment
Power section, running part and manipulator composition of the present invention.
Power section includes pedestal 1, motor 2 and speed reducer 3.
Running part includes crank 4, connecting rod 5, pillar 8, transmission shaft 6, drive linear bearing 7.
Manipulator includes bracket 10, crossbeam 9, mobile linear bearing 11, absorber.
Fig. 1,2,3 show that pedestal 1 is located at belt sander side, and motor 2 and speed reducer 3 are fixed on pedestal 1.Motor 2 It is connected with speed reducer 3, the output shaft of speed reducer 3 is connected by crank 4 with one end of connecting rod 5, the other end and biography of connecting rod 5 Moving axis 6 is connected, and pillar 8 is vertically fixed on pedestal 1 close to one end of belt sander, and drive linear bearing 7 is fixed on the upper of pillar 8 End, transmission shaft 6 pass through drive linear bearing 7 and are connected with manipulator.Motor drives speed reducer 3 to rotate, and speed reducer passes through song Handle and connecting rod drive transmission shaft to move left and right, and transmission shaft 6 drives manipulator to carry out straight reciprocating motion, mechanical hand-motion sample into Row is ground.
Fig. 1,2,3 show that two brackets 10 of manipulator are separately fixed on belt sander, the both ends of crossbeam 9 and bracket 10 Upper end is connected, and transmission shaft 6 is connected with the top of absorber, and the upper end of absorber is connected with mobile linear bearing 11, moves Dynamic linear bearing 11 is sleeved on crossbeam 9, and mobile linear bearing 11 is to be slidably matched with crossbeam 9, the lower end and abrasive band of absorber 18 surface of abrasive band of machine is opposite.When moving left and right, i.e., drive absorber or so moves together transmission shaft 6, the lower end of absorber Sample is adsorbed, sample is ground on 18 surface of abrasive band.
Fig. 1,2,3,4,5,6 show that absorber is by absorber box body 12, electromagnet 13, electric pushrod 14, sample suction block 16 Composition.Absorber box body 12 is the upright box body of rectangle, the upper lateral part and the mobile linear axis on crossbeam 9 of absorber box body 12 It holds 11 to be connected, mobile linear bearing 11 can be moved together with absorber box body 12.Electromagnet 13 is fixed on absorber box The top of the upper end of body 12, electric pushrod 14 is located in absorber box body 12, and inboard wall of cartridge and electric pushrod 14 have 5mm's or so Gap can prevent from being generated inclination suction when 14 straight reciprocating motion of electric pushrod by the frictional force that abrasive band 18 awards.It is electronic to push away The upper end of bar 14 and electromagnet 13, which attract, to be fixed, and electromagnet 13 uses semi-circular electromagnet, is 180 ° of corner magnets, and electromagnet 13 is logical Electric pushrod 14 is adsorbed when electric, is allowed to fixed.The lower part of electric pushrod 14 is located at outside 12 lower end of absorber box body, sample suction block 16 Top be connected with the lower end of electric pushrod 14, sample is adsorbed in the lower end of sample suction block 16.Electric pushrod 14 is whole For aluminium material, outside package iron sheet, impact effect when preventing electromagnet 13 from adsorbing.
Fig. 1,2,3 show that electric pushrod 14 is connected with electric pushrod switch 15, and electric pushrod switch 15 is suitable opens It closes, the push rod of electric pushrod 14 can be made to move downward or upward by electric pushrod switch 15,14 lower section of control electric pushrod Connection sample suction block 16 is contacted and is detached from abrasive band 18 downwards, and electric pushrod 14 generates the examination that pressure will adsorb sample using stroke Sample suction block 16 is butted on abrasive band 18 or grinding wheel and is ground, between the adjustable sample suction block 16 of electric pushrod 14 and abrasive band 18 Pressure size, control grind dynamics.Bidirectional-movement and the pressure control of 15 pairs of electric pushrods 14 of electric pushrod switch are very heavy It wants.
Fig. 7,8 displays, sample suction block 16 is step-like aluminum alloy round cylinder, on the minor diameter end face of stepped cylinder There is vertical connecting hole 21, the diameter of connecting hole 21 matches with the push rod shaft lower end diameter of electric pushrod 14, connecting hole 21 There is top wire hole in side.In use, the push rod shaft lower end of electric pushrod 14 is inserted into connecting hole 21, jackscrew 19 pass through top wire hole with Push rod shaft holds out against connection.
Fig. 7,8 show there is circular groove 22 on the major diameter end face of the cylindrical body of sample suction block 16, magnet 17 is inlaid in circle The bottom of connected in star 22, the top of sample are placed in circular groove 22, and sample and magnet 17 attract connection.In circular groove 22 Edge have opening 20, when making sample, the edge of sample reserves outside protrusion, and raised width is matched with opening 20, Opening is the notch of 8mm*8mm.When placing sample by sample protrusion in the opening 20 of circular groove 22, sample was being ground It would not rotate in journey.The lower part of sample is located at outside the lower end of sample suction block 16, the lower surface of sample and 16 table of abrasive band Face is opposite.
It is of the invention use process is as follows:
When needing to grind sample, 14 lower end of electric pushrod is lifted, sample is placed on to the lower end circular groove of sample suction block 16 In 22, the convex portion of sample is at the opening 20 of sample suction block 16.
Electric pushrod 14 is put into absorber box body 12, the upper end of electric pushrod 14 is opposite with 13 lower end of electromagnet.
Start main power source, electromagnet 13 adsorbs fixed electric pushrod 14, while abrasive band 16 rotates, and motor 2 passes through deceleration 3 crank 4 of machine, connecting rod 5 drive transmission shaft 6 to carry out straight reciprocating motion, and transmission shaft 6 drives absorber box body 12 and electric pushrod 14 It moves together.
The electric pushrod switch 15 for opening electric pushrod 14, moves down the push rod shaft of electric pushrod 14, electric pushrod 14 are back and forth ground 3 times or more with sample in abrasive band 18 by sample suction block 16, and electric pushrod switch 15 is toggled it to the other side, electricity The push rod shaft of dynamic push rod 14 moves upwards, and after sample and abrasive band 18 are completely separable, closes main power source.
Sample is removed, this, which grinds sample, terminates, and carries out analysis detection using direct-reading spectrometer.
One embodiment of the present of invention is as follows:
Motor 2 is horizontal individual event asynchronous motor, power 0.75KW, model Y2-80M2-4;
It is 40r/min, model: LJ417-Y0.75-40 that speed reducer, which exports revolving speed,;
The linear motion distance of connecting rod 5 is 180mm;
The diameter of transmission shaft 6 is 16mm, length 250mm;
7 internal diameter 16mm of drive linear bearing, outer diameter 28mm, long 37mm, model: LM16UU;
The diameter of crossbeam 9 is 16mm, length 250mm;
The diameter of bracket 10 is 16mm, is highly 200mm;
Mobile 11 internal diameter 16mm of linear bearing, outer diameter 28mm, long 37mm, model: LM16UU;
The length of absorber box body 12 is 200mm, width 25mm;
The model LX401 of electric pushrod 14;
The whole height of sample suction block 16 is 25mm, and the diameter of the larger diameter end of cylindrical body is 50mm, and the diameter of smaller diameter end is 15mm, the internal diameter of the connecting hole 21 of smaller diameter end are 15mm, and the diameter of circular groove 22 is 40mm, and 20 width of being open is 8mm.

Claims (3)

1. a kind of sample milling machine for preparing steel material spectral detection sample, it is characterised in that: it by power section, running part and Manipulator composition, power section includes pedestal (1), motor (2) and speed reducer (3), and running part includes crank (4), connecting rod (5), pillar (8), transmission shaft (6) and drive linear bearing (7), manipulator include bracket (10), crossbeam (9), mobile linear axis Hold (11), absorber;
Pedestal (1) is located at belt sander side, and motor (2) and speed reducer (3) are fixed on pedestal (1), motor (2) and deceleration Machine (3) is connected, and the output shaft of speed reducer (3) is connected by crank (4) with one end of connecting rod (5), the other end of connecting rod (5) It is connected with transmission shaft (6), pillar (8) is vertically fixed on the one end of pedestal (1) close to belt sander, and drive linear bearing (7) is solid It is scheduled on the upper end of pillar (8), transmission shaft (6) passes through drive linear bearing (7) and is connected with manipulator, two brackets of manipulator (10) it is separately fixed on belt sander, the both ends of crossbeam (9) are connected with bracket (10) upper end, mobile linear bearing (11) suit On crossbeam (9), mobile linear bearing (11) are to be slidably matched with crossbeam (9), the upper end of absorber and mobile linear bearing (11) it is connected, transmission shaft (6) is connected with the top of absorber, the lower end of absorber and abrasive band (18) surface phase of belt sander It is right.
2. the sample milling machine according to claim 1 for preparing steel material spectral detection sample, it is characterised in that: the absorption Device is made of absorber box body (12), electromagnet (13), electric pushrod (14), sample suction block (16), and absorber box body (12) is One upper lateral part of the upright box body of rectangle, absorber box body (12) is connected with the mobile linear bearing (11) on crossbeam (9), electricity Magnet (13) is fixed on the upper end of absorber box body (12), and the top of electric pushrod (14) is located in absorber box body (12), electricity The upper end and electromagnet (13) of dynamic push rod (14), which attract, to be fixed, and the lower part of electric pushrod (14) is located at absorber box body (12) lower end Outside, the top of sample suction block (16) is connected with the lower end of electric pushrod (14), and the lower part of sample suction block (16) is fixedly installed with Magnet (17), magnet (17) and sample absorption connect.
3. the sample milling machine according to claim 2 for preparing steel material spectral detection sample, it is characterised in that: the sample Suction block (16) is step-like aluminum alloy round cylinder, has vertical connecting hole (21) on the minor diameter end face of stepped cylinder, The diameter of connecting hole (21) and the push rod shaft lower end diameter of electric pushrod (14) match, and there is jackscrew in the side of connecting hole (21) Hole, jackscrew (19) hold out against with push rod shaft across top wire hole and connect, and have circle on the major diameter end face of the cylindrical body of sample suction block (16) Connected in star (22), magnet (17) are inlaid in the bottom of circular groove (22), and the top of sample is placed in circular groove (22), examination Sample and magnet (17), which attract, to be connected, and is had opening (20) at the edge of circular groove (22), and there are protrusion, sample protrusion in the edge of sample In the opening (20) of circular groove (22), the lower part of sample is located at outside the lower end of sample suction block (16), the following table of sample Face is opposite with abrasive band (18) surface.
CN201910721696.XA 2019-08-06 2019-08-06 Sample grinder for preparing spectral detection samples of steel materials Active CN110441104B (en)

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CN110441104A true CN110441104A (en) 2019-11-12
CN110441104B CN110441104B (en) 2024-03-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004061341A (en) * 2002-07-30 2004-02-26 Toei Scientific Industrial Co Ltd Abrasion tester
CN201740687U (en) * 2010-06-12 2011-02-09 宣化钢铁集团有限责任公司 Mechanical operating handle used by being matched with spectral sample polishing machine
CN202853957U (en) * 2012-10-08 2013-04-03 邢台钢铁有限责任公司 Sample operating mechanism of light-spectrum sample grinding machine
KR20140055471A (en) * 2012-10-31 2014-05-09 현대제철 주식회사 Unit for fixing specimen and apparatus for grinding specimen having the same
CN203973382U (en) * 2014-06-30 2014-12-03 广东韶钢松山股份有限公司 A kind of steel sample grinds fixture
CN210863299U (en) * 2019-08-06 2020-06-26 河钢股份有限公司承德分公司 Sample grinding device for preparing spectrum detection sample of steel material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004061341A (en) * 2002-07-30 2004-02-26 Toei Scientific Industrial Co Ltd Abrasion tester
CN201740687U (en) * 2010-06-12 2011-02-09 宣化钢铁集团有限责任公司 Mechanical operating handle used by being matched with spectral sample polishing machine
CN202853957U (en) * 2012-10-08 2013-04-03 邢台钢铁有限责任公司 Sample operating mechanism of light-spectrum sample grinding machine
KR20140055471A (en) * 2012-10-31 2014-05-09 현대제철 주식회사 Unit for fixing specimen and apparatus for grinding specimen having the same
CN203973382U (en) * 2014-06-30 2014-12-03 广东韶钢松山股份有限公司 A kind of steel sample grinds fixture
CN210863299U (en) * 2019-08-06 2020-06-26 河钢股份有限公司承德分公司 Sample grinding device for preparing spectrum detection sample of steel material

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