CN110440694A - A kind of iron fitting size intelligent device for measuring - Google Patents

A kind of iron fitting size intelligent device for measuring Download PDF

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Publication number
CN110440694A
CN110440694A CN201910875294.5A CN201910875294A CN110440694A CN 110440694 A CN110440694 A CN 110440694A CN 201910875294 A CN201910875294 A CN 201910875294A CN 110440694 A CN110440694 A CN 110440694A
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CN
China
Prior art keywords
measuring
iron fitting
intelligent device
measuring basis
basis platform
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Granted
Application number
CN201910875294.5A
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Chinese (zh)
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CN110440694B (en
Inventor
吴明孝
付刚
王吉
杨涛
王震宇
李雪桓
周少珍
杨威
赵书杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Henan Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Henan Electric Power Co Ltd
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Priority to CN201910875294.5A priority Critical patent/CN110440694B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a kind of iron fitting size intelligent device for measuring, including test desk, measuring basis platform, standard calibration block, sliding rail, binocular camera, multiple measurement card hands, the measuring basis platform is arranged above the test desk, one end of the measuring basis platform is arranged in the standard calibration block, the sliding rail is mounted on the end of the measuring basis platform by bearing, and the binocular camera is installed on the sliding rail by turning to sliding block;The multiple measurement card hand is mounted on the side of the measuring basis platform, is evenly arranged on the length direction of measuring basis platform.The device can realize one-stop measurement of all characteristic sizes on angle steel, channel steel and band steel, including length, width, thickness, Circularhole diameter, circular hole relative position etc., compact-sized reasonable, simple and quick.

Description

A kind of iron fitting size intelligent device for measuring
Technical field
The present invention relates to a kind of measuring devices, more particularly to a kind of iron fitting size intelligent device for measuring.
Background technique
Size detection is detection project most conventional in the detection of power iron fitting qualitative materiel, is mainly used for measuring iron fitting Various characteristic sizes, length, side thickness and hem width degree including angle steel, the waist of channel steel is high, leg is wide and waist is thick, the length of band steel The size of circular hole and relative position on degree, width and thickness and all iron fittings, to determine whether the size of iron fitting meets Whether standard and requirement can correctly be assembled.It include iron fitting in distribution transformer platform complete set of equipments accessory case Up to 13, vernier caliper, spiral micrometer and steel tape etc. are generallyd use at present, the characteristic size of iron fitting is carried out manually Measurement.It since iron fitting is different, needs constantly to adjust measurement position during manual measurement, measurement efficiency is low, artificial to miss Poor big, precision is difficult to ensure.In order to which efficient, high quality completes the mass detection of iron fitting, need one kind that can automatically complete The device of all characteristic size detections.
Chinese Patent Application No. CN 201721440969.6 discloses a kind of novel intelligent bore inner diameter measuring device.It surveys When amount, the position of hole locator meeting positioning round orifice, so that traverse measurement head is directed at circular hole.Later, measuring head is moved in hole, is surveyed Flexible measuring appliance stretching on amount head is withstood hole wall and is rotated.The data that rotation measures are transferred to computer, root by CPU processor According to rotation time, speed and rotation distance, Circularhole diameter is calculated.
Chinese Patent Application No. CN 201810798073.8 discloses a kind of Circularhole diameter vision measuring method, including with Lower step: adjustment industrial camera parameter is carried out Image Acquisition to the circular hole object under test of known diameter, and is surveyed using Circularhole diameter The method of amount obtains the sub-pix Circularhole diameter of the circular hole object under test of the known diameter, calculates the image ratio of test image Coefficient;When calculating object under test, by above-mentioned industrial camera, the image of object under test is obtained, utilizes image Circularhole diameter The method of measurement obtains the sub-pix Circularhole diameter of object under test, and by above-mentioned image proportionality coefficient, it is true to obtain object under test Real Circularhole diameter.
Chinese Patent Application No. CN201820960511.1 discloses a kind of product measuring device based on machine vision, should Device includes pedestal, transmission device, machine vision Size Measuring System and supplying system and industrial control host.Machine vision ruler Very little measuring system includes upper view machine vision Size Measuring System and side view machine vision Size Measuring System, passes through the upper of setting It can detecte workpiece frontage dimension depending on machine vision Size Measuring System, pass through the side view machine vision Size Measuring System of setting It can detecte side surface of workpiece size.
Above-mentioned patent CN 201721440969.6 and CN 201810798073.8 is respectively by contact and contactless Method measurement circular hole diameter, it can be achieved that on single sample single Circularhole diameter measurement, but it is multiple for single sample The measurement of circular hole and single sample non-circular hole characteristic size but without reference to.Above-mentioned patent CN201820960511.1 can be examined simultaneously A front surface and a side surface size of workpiece is surveyed, but is only used for the size detection of small size rule sample.Form this for iron fitting is more The numerous samples of sample, characteristic size, time of measuring is long, and above-mentioned patent is difficult to large quantities of measurement works in electric device maintenance Make.
Summary of the invention
In view of the deficiency of existing iron fitting size detecting method, the purpose of the present invention is to provide a kind of iron fitting size intelligence It is capable of measuring device.The device can realize the one-stop measurement of all characteristic sizes on angle steel, channel steel and band steel, including length, width Degree, thickness, Circularhole diameter, circular hole relative position etc., it is compact-sized reasonable, simple and quick.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of iron fitting size intelligent device for measuring, including test desk, measuring basis platform, standard calibration block, sliding rail, binocular Video camera, multiple measurement card hands, it is characterised in that:
The measuring basis platform is arranged above the test desk, and the standard calibration block is arranged in the measuring basis platform One end, the sliding rail is mounted on the end of the measuring basis platform by bearing, and the binocular camera is slided by turning to Block is installed on the sliding rail;The multiple measurement card hand is mounted on the side of the measuring basis platform, is evenly arranged in measurement On the length direction of standard station.
Further, the iron fitting size intelligent device for measuring further includes computer, the computer and binocular camera shooting Machine, measurement card hand connection, and it is configured with control system and processing system.
Further, organic frame is installed in the lower section of the test desk.
Further, three blocks of electromagnet are uniformly equipped on the length direction of the measuring basis platform, for iron fitting Fixed and iron fitting thickness Zero calibration.
Further, the measuring basis platform is the boss of a long 3000mm, width 95mm, high 75mm.
Further, the measuring basis platform, which is driven by motor, is moved in the width direction, for adjusting iron fitting and camera shooting The relative position of machine.
Further, the binocular camera includes two identical video cameras, and two video cameras are mounted on same turn To the lower end of sliding block, turns to sliding block and be used to adjust the relative position between video camera and iron fitting.
Further, the sliding rail and the angle of test desk plane are driven by motor and change, and realize ° model from 0 ° to 180 The rotation enclosed, for shooting the image of iron fitting different surfaces.
Further, the steering sliding block is moved on the sliding rail by motor driven.
Further, the measurement card hand shares 4, and forcing in the upper surface of iron fitting with 5N in the measurements, with The thickness of measuring basis platform conjunction measuring iron fitting.
The present invention can in automatic measurement accessory case band steel, angle steel, channel steel form iron fitting all dimension informations, reduce Artificial repeated labor saves manpower.
Compared with prior art, the present invention has the advantages that:
The folder that change sliding rail plane and test desk plane can be driven by motor in the sliding rail on test desk is mounted on by bearing The rotation of ° range from 0 to 180 is realized, for shooting the image of sample upper surface and side in angle.It is mounted on by turning to sliding block Video camera on sliding rail can be driven by motor to be moved along sliding rail, and shooting image can cover the whole length direction of iron fitting;Measurement Standard station, which can be driven by motor, to be moved in the width direction, and shooting image can cover the entire width direction of iron fitting.Pass through measurement Card hand can directly measure the thickness of iron fitting in the movement of vertical direction.Entire measurement process automatically completes, it can be achieved that angle The one-stop measurement of all characteristic sizes on steel, channel steel and band steel.
Detailed description of the invention
Fig. 1 is positive structure schematic of the invention, and wherein position for video camera is right above test desk;
Fig. 2 is the top view of Fig. 1, and wherein position for video camera is in test desk side;
Wherein, 1. test desk;2. measuring basis platform;3. rack;4. standard calibration block;5. electromagnet;6. measuring card hand;7. Sliding rail;8. binocular camera;9. turning to sliding block;10. computer.
Specific embodiment
Technical scheme of the present invention is further explained with reference to the accompanying drawing:
A kind of iron fitting size intelligent device for measuring, including test desk 1, measuring basis platform 2, standard calibration block 4, sliding rail 7, Binocular camera 8, multiple measurement card hands 6, it is characterised in that:
The measuring basis platform 2 is arranged above the test desk 1, and the standard calibration block 4 is arranged in the measurement base One end of quasi- platform 2, the sliding rail 7 are mounted on the end of the measuring basis platform 2 by bearing, and the binocular camera 8 is logical Steering sliding block 9 is crossed to be installed on the sliding rail 7;The multiple measurement card hand 6 is mounted on the side of the measuring basis platform 2, On the even length direction for being arranged in measuring basis platform 2.
The iron fitting size intelligent device for measuring further includes computer 10, the computer and binocular camera, measurement Card hand connection, and it is configured with control system and processing system.
The lower section of the test desk 1 is installed by organic frame 3.
Three blocks of electromagnet 5, fixation and iron for iron fitting are uniformly equipped on the length direction of the measuring basis platform 2 Attachment thickness Zero calibration.
The measuring basis platform 2 is the boss of a long 3000mm, width 95mm, high 75mm.
The measuring basis platform 2, which is driven by motor, to be moved in the width direction, for adjusting the opposite of iron fitting and video camera Position.
The binocular camera 8 includes two identical video cameras, and two video cameras are mounted on the same steering sliding block Lower end turns to sliding block 9 and is used to adjust the relative position between video camera and iron fitting.
The sliding rail 7 and the angle of 1 plane of test desk are driven by motor and change, and realize turn of ° range from 0 ° to 180 It is dynamic, for shooting the image of iron fitting different surfaces.
The steering sliding block 9 is moved on the sliding rail 7 by motor driven.
The measurement card hand 6 shares 4, and forcing in the upper surface of iron fitting with 5N in the measurements, with measuring basis The thickness of platform conjunction measuring iron fitting.
The measurement card hand includes card hand and fixed card slot, and card hand can move along the vertical direction in fixed card slot.In In measurement, iron fitting is placed on above measuring basis platform, is adsorbed and is fixed by electromagnet, card hand is driven by motor, along fixing card Slot is moved down and is pressed on iron fitting.Pressure sensor device is installed, when the pressure between card hand and iron fitting reaches in card hand When to 5N, card hand stops movement.The distance from measuring basis platform to card hand is measured and recorded to get to the thickness of iron fitting.
The size of the standard calibration block 4 is known.In the measurements, the image of standard calibration block 4 is shot first, and will Its size is proofreaded with shooting image pixel, completes scale calibration.
The Size Measuring System of the computer 10 is based on OpenCV software, after completing image taking, according to calibration Scale can be automatically performed shooting image dimensional measurement.
Applicant combines Figure of description to be described in detail and describe the embodiment of the present invention, but this field skill Art personnel are it should be understood that above embodiments are only the preferred embodiments of the invention, and explanation is intended merely to help reader in detail More fully understand spirit of that invention, and it is not intended to limit the protection scope of the present invention, on the contrary, any based on spiritual institute of the invention Any improvement or modification made should all be fallen within the scope and spirit of the invention.

Claims (10)

1. a kind of iron fitting size intelligent device for measuring, including test desk, measuring basis platform, standard calibration block, sliding rail, binocular are taken the photograph Camera, multiple measurement card hands, it is characterised in that:
The measuring basis platform is arranged above the test desk, and the one of the measuring basis platform is arranged in the standard calibration block End, the sliding rail are mounted on the end of the measuring basis platform by bearing, and the binocular camera is by turning to sliding block peace Loaded on the sliding rail;The multiple measurement card hand is mounted on the side of the measuring basis platform, is evenly arranged in measuring basis On the length direction of platform.
2. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the iron fitting size intelligence Measuring device further includes computer, and the computer connect with binocular camera, measurement card hand, and is configured with control system and place Reason system.
3. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: pacify the lower section of the test desk Equipped with rack.
4. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the length of the measuring basis platform Degree is uniformly equipped with three blocks of electromagnet on direction, fixation and iron fitting thickness Zero calibration for iron fitting.
5. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the measuring basis platform is one The boss of a long 3000mm, width 95mm, high 75mm.
6. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the measuring basis platform is by electricity Machine driving is moved in the width direction, for adjusting the relative position of iron fitting and video camera.
7. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the binocular camera includes Two identical video cameras, two video cameras are mounted on the same lower end for turning to sliding block, turn to sliding block for adjusting video camera Relative position between iron fitting.
8. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the sliding rail and test desk are flat The angle in face is driven by motor and changes, and the rotation of ° range from 0 ° to 180 is realized, for shooting the figure of iron fitting different surfaces Picture.
9. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the steering sliding block passes through electricity Machine driving is moved on the sliding rail.
10. iron fitting size intelligent device for measuring according to claim 1, it is characterised in that: the measurement card hand shares 4 It is a, and in the measurements with the thickness of 5N forced in the upper surface of iron fitting, with measuring basis platform conjunction measuring iron fitting.
CN201910875294.5A 2019-09-17 2019-09-17 Intelligent measuring device for size of iron accessory Active CN110440694B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201910875294.5A CN110440694B (en) 2019-09-17 2019-09-17 Intelligent measuring device for size of iron accessory

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CN110440694B CN110440694B (en) 2024-08-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114199175A (en) * 2021-11-13 2022-03-18 国网辽宁省电力有限公司阜新供电公司 Automatic detection device for L-shaped electric iron accessories
CN114791264A (en) * 2022-04-13 2022-07-26 珠海格力电器股份有限公司 Image acquisition device and method and image acquisition control device

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JP3025268B1 (en) * 1999-05-26 2000-03-27 東洋ガラス株式会社 Glass bottle thickness measuring device
JP2001330413A (en) * 2000-05-22 2001-11-30 Disco Abrasive Syst Ltd Thickness measuring method and apparatus
CN101476881A (en) * 2009-01-23 2009-07-08 清华大学 Line-shaped laser vertical rotation type three-dimensional appearance measuring apparatus and method thereof
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Publication number Priority date Publication date Assignee Title
CN114199175A (en) * 2021-11-13 2022-03-18 国网辽宁省电力有限公司阜新供电公司 Automatic detection device for L-shaped electric iron accessories
CN114791264A (en) * 2022-04-13 2022-07-26 珠海格力电器股份有限公司 Image acquisition device and method and image acquisition control device
CN114791264B (en) * 2022-04-13 2023-11-10 珠海格力电器股份有限公司 Image acquisition device and method and image acquisition control device

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