CN110436721A - A kind of metal surface pickling sludge and spent acid comprehensive processing technique - Google Patents

A kind of metal surface pickling sludge and spent acid comprehensive processing technique Download PDF

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Publication number
CN110436721A
CN110436721A CN201910738347.9A CN201910738347A CN110436721A CN 110436721 A CN110436721 A CN 110436721A CN 201910738347 A CN201910738347 A CN 201910738347A CN 110436721 A CN110436721 A CN 110436721A
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Prior art keywords
sludge
kettle
treatment
spent acid
acid
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CN201910738347.9A
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Chinese (zh)
Inventor
施荣标
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Jiangsu Rongxin Environmental Protection Technology Co Ltd
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Jiangsu Rongxin Environmental Protection Technology Co Ltd
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Priority to CN201910738347.9A priority Critical patent/CN110436721A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • C01G49/06Ferric oxide [Fe2O3]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Treatment Of Sludge (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a kind of metal surface pickling sludge and spent acid comprehensive processing techniques, include the following steps: S1, waste hydrochloric acid, concentrated hydrochloric acid are pumped into according to a certain percentage in Treatment of Sludge kettle, the spent acid sludge that a certain amount of Treatment of Metal Surface generates then is added into Treatment of Sludge kettle;Contain the metallic elements such as iron, lead, zinc in S2, spent acid sludge;Solution in S3, Treatment of Sludge kettle is pumped into neutralization precipitation kettle, and a certain proportion of alkaline solution is added into neutralization precipitation kettle, adjusts pH value, it is slow added into the sulfide precipitation agent measured, after adding, continues to be stirred to react a period of time, generate sulfide precipitation object.S4, compressor compression filter plate is opened, filter plate starts to feed, material is pumped into plate and frame filter press, maintains certain pressure, it is spare that filtrate is pumped into semi-finished product tank after compressing;Filtrate recyclable device and sludge conveying device is equipped with below S5, plate and frame filter press to unclamp filter press after sheet frame sludge pressure is full, pull open filter plate.

Description

A kind of metal surface pickling sludge and spent acid comprehensive processing technique
Technical field
The invention belongs to chemical production technical fields, and in particular to a kind of metal surface pickling sludge and spent acid integrated treatment Technique.
Background technique
The fast development of metal finishing industry is but also surrounding enviroment deterioration, affects production, the life of local resident It is living.The pickling Heavy Metal Level In Sludge that metal finishing industry production process generates is higher, and processing difficulty is big, all the time Suitable method of disposal is not found, is caused serious provincial characteristics environmental pollution, is constrained the row to a certain extent yet The further development of industry.
Nantong Area spent acid and pickling sludge treatment are solved the problems, such as to be effective.By in laboratory research and industrialization Trial production, has been realized in innoxious, the recycling of spent acid sludge.After the series reactions such as acid-base neutralization, redox, Separation of heavy metal ions in spent acid sludge is come out, frerrous chloride flocculant product is obtained.Work not only may be implemented in technique The recycling of the elements such as iron, lead, zinc in industry solid waste realizes solid waste resource circulation utilization, and can be regional economy environment Development provides strong support.
For this purpose, it is proposed that a kind of metal surface pickling sludge and spent acid comprehensive processing technique and its application method, with solution The problem of being mentioned in certainly above-mentioned background technique.
Summary of the invention
It is above-mentioned to solve the purpose of the present invention is to provide a kind of metal surface pickling sludge and spent acid comprehensive processing technique The problem of being proposed in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of metal surface pickling sludge and spent acid are comprehensive Treatment process includes the following steps:
S1, waste hydrochloric acid, concentrated hydrochloric acid are pumped into according to a certain percentage in Treatment of Sludge kettle, are then added into Treatment of Sludge kettle The spent acid sludge that a certain amount of Treatment of Metal Surface generates adds low-concentration waste acid after reacting one end time, until spent acid dirt Mud is completely dissolved, and the sludge that can not be dissolved is filtered to remove by diagrid;
Containing metallic elements such as iron, lead, zinc in S2, spent acid sludge, for spent acid sludge during dissolution, there are part salt Acid volatilization, is collected, and be transported to waste gas absorption unit by blower and handled by the gas gathering mask on Treatment of Sludge kettle, removes chlorination Hydrogen, the tail gas of emission compliance;
Solution in S3, Treatment of Sludge kettle is pumped into neutralization precipitation kettle, and a certain proportion of alkalinity is added into neutralization precipitation kettle Solution adjusts pH value, is slow added into the sulfide precipitation agent measured, after adding, continues to be stirred to react a period of time, It generates sulfide precipitation object and opens the bottom valve of stillpot after reaction, whole materials are squeezed into plate and frame filter press, reaction process A small amount of hydrogen sulfide gas can be overflowed, exhaust gas is evacuated to by exhaust gas treatment unit by blower and is handled;
S4, compressor compression filter plate is opened, filter plate starts to feed after compressing, and material is pumped into plate and frame filter press, maintains one Fixed pressure, filtrate are pumped into that semi-finished product tank is spare, and storage tank has the hydrogen chloride and hydrogen sulfide waste gas to volatilize on a small quantity, after collecting Into waste gas absorption cell processing;
Filtrate recyclable device and sludge conveying device is equipped with below S5, plate and frame filter press to unclamp after sheet frame sludge pressure is full Filter press, pulls open filter plate, and residue filtrate circulation returns in reaction kettle not outlet, falls to be attached to the dirt on filter cloth with mud shovel shovel Mud, the sheet frame sludge shoveled are transported in transport wagon box by conveyer belt, and pack is sealed up for safekeeping, and frerrous chloride filtrate squeezes into holding vessel It is interior, and waste gas recovery is done to the storage pad of lead zinc mud;
Concentrated acid salt is added for S6, the frerrous chloride prepared to S5 and anhydrous ferric chloride passes through oxidation processes, is made another and produces Product iron oxide.
Preferably, the Treatment of Sludge kettle is closed tank body, the stirring rod of the driving rotation equipped with motor, reaction in kettle When stirring rod to mixed solution stir, to accelerate reaction rate.
Preferably, the waste gas absorption unit is made of two film-falling absorption towers and three circulating absorption towers, and falling liquid film is inhaled It receives tower and absorbs the obtained acid solution of sour gas, generate acid solution and flow back into Treatment of Sludge kettle again, realize and recycle, follow Ring absorption tower removes film-falling absorption tower using acid-base neutralization principle and does not absorb thorough sour gas.
Preferably, the plate and frame filter press is used for the separation of solid and liquid, and isolated basic principle is that mixed liquor flows through Filter cloth, solid retention is on filter cloth, and gradually accumulation forms filter cake on filter cloth.And filtrate portion then permeation filtration Cloth becomes the clear liquid without solid.
Compared with prior art, the beneficial effects of the present invention are: a kind of metal surface pickling sludge provided by the invention and Spent acid comprehensive processing technique, major technique is broken through and innovative point is spent acid and sludge cooperative disposal, without industrial wastewater discharge, substitution Sludge incineration and landfill, the resource product turned waste into wealth meet professional standard, disposition service charge and resource product formed it is more Head income, low energy consumption for the technical solution, realizes solid waste resource circulation utilization, has good environmental benefit and social benefit, Project technique waste water zero-emission, the ground flushing water generated in production process and the equal reuse of initial rainwater are to production process.
Detailed description of the invention
Fig. 1 is system flow schematic diagram of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
The present invention provides a kind of metal surface pickling sludge of such as Fig. 1 and spent acid comprehensive processing techniques, including walk as follows It is rapid:
S1, waste hydrochloric acid, concentrated hydrochloric acid are pumped into according to a certain percentage in Treatment of Sludge kettle, are then added into Treatment of Sludge kettle The spent acid sludge that a certain amount of Treatment of Metal Surface generates adds low-concentration waste acid after reacting one end time, until spent acid dirt Mud is completely dissolved, and the sludge that can not be dissolved is filtered to remove by diagrid;
Containing metallic elements such as iron, lead, zinc in S2, spent acid sludge, for spent acid sludge during dissolution, there are part salt Acid volatilization, is collected, and be transported to waste gas absorption unit by blower and handled by the gas gathering mask on Treatment of Sludge kettle, removes chlorination Hydrogen, the tail gas of emission compliance;
Solution in S3, Treatment of Sludge kettle is pumped into neutralization precipitation kettle, and a certain proportion of alkalinity is added into neutralization precipitation kettle Solution adjusts pH value, is slow added into the sulfide precipitation agent measured, after adding, continues to be stirred to react a period of time, It generates sulfide precipitation object and opens the bottom valve of stillpot after reaction, whole materials are squeezed into plate and frame filter press, reaction process A small amount of hydrogen sulfide gas can be overflowed, exhaust gas is evacuated to by exhaust gas treatment unit by blower and is handled;
S4, compressor compression filter plate is opened, filter plate starts to feed after compressing, and material is pumped into plate and frame filter press, maintains one Fixed pressure, filtrate are pumped into that semi-finished product tank is spare, and storage tank has the hydrogen chloride and hydrogen sulfide waste gas to volatilize on a small quantity, after collecting Into waste gas absorption cell processing;
Filtrate recyclable device and sludge conveying device is equipped with below S5, plate and frame filter press to unclamp after sheet frame sludge pressure is full Filter press, pulls open filter plate, and residue filtrate circulation returns in reaction kettle not outlet, falls to be attached to the dirt on filter cloth with mud shovel shovel Mud, the sheet frame sludge shoveled are transported in transport wagon box by conveyer belt, and pack is sealed up for safekeeping, and frerrous chloride filtrate squeezes into holding vessel It is interior, and waste gas recovery is done to the storage pad of lead zinc mud;
Concentrated acid salt is added for S6, the frerrous chloride prepared to S5 and anhydrous ferric chloride passes through oxidation processes, is made another and produces Product iron oxide.
Further, the Treatment of Sludge kettle is closed tank body, the stirring rod of the driving rotation equipped with motor in kettle, instead Seasonable stirring rod stirs mixed solution, to accelerate reaction rate.
Further, the waste gas absorption unit is made of two film-falling absorption towers and three circulating absorption towers, falling liquid film Absorption tower absorbs sour gas and acid solution is made, and generates acid solution and flows back into Treatment of Sludge kettle again, realizes and recycle, Circulating absorption tower removes film-falling absorption tower using acid-base neutralization principle and does not absorb thorough sour gas.
Further, the plate and frame filter press is used for the separation of solid and liquid, and isolated basic principle is to mix liquid stream Through filter cloth, solid retention is on filter cloth, and gradually accumulation forms filter cake on filter cloth.And filtrate portion then permeation filtration Cloth becomes the clear liquid without solid.
In conclusion compared with prior art, originally with Treatment of Metal Surface spent acid sludge etc. for primary raw material, according to production It needs to be pumped into pretreatment reaction kettle after adjusting waste hydrochloric acid and concentrated hydrochloric acid to a certain concentration, be added at a certain amount of metal surface Sludge is managed, reaction a period of time adds low-concentration waste acid reaction.Sampling and testing adds quantitative iron powder also according to test result Former ferric iron is to zero.Then pretreatment fluid after up to standard adds the sodium sulfide solution of metering except lead zinc is first with liquid alkaline adjusting PH Reaction solution is separated by solid-liquid separation by reaction sedimentation heavy metal ion when Pb, Zn content is up to standard in liquid in reaction solution through sheet frame, The lead zinc mud in solution is removed, filtrate is sent to products pot and stored.The technological process of production includes the reaction of spent acid sludge pretreatment, except lead Zinc reaction, plate compression, byproduct lead zinc mud storage frerrous chloride enter tank storage, and low energy consumption for the technical solution, realizes solid waste Resource circulation utilization, has good environmental benefit and social benefit, and project technique waste water zero-emission generates in production process Ground flushing water and the equal reuse of initial rainwater are to production process.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features, All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention Within protection scope.

Claims (4)

1. a kind of metal surface pickling sludge and spent acid comprehensive processing technique, characterized by the following steps:
S1, waste hydrochloric acid, concentrated hydrochloric acid are pumped into according to a certain percentage in Treatment of Sludge kettle, are then added into Treatment of Sludge kettle certain The spent acid sludge that the Treatment of Metal Surface of amount generates adds low-concentration waste acid, until spent acid sludge is complete after reacting one end time Fully dissolved, the sludge that can not be dissolved are filtered to remove by diagrid;
Containing metallic elements such as iron, lead, zinc in S2, spent acid sludge, for spent acid sludge during dissolution, there are part hydrochloric acid to wave Hair is collected by the gas gathering mask on Treatment of Sludge kettle, and is transported to waste gas absorption unit by blower and is handled, and hydrogen chloride gas is removed Body, the tail gas of emission compliance;
Solution in S3, Treatment of Sludge kettle is pumped into neutralization precipitation kettle, and a certain proportion of alkaline solution is added into neutralization precipitation kettle, PH value is adjusted, the sulfide precipitation agent measured is slow added into, after adding, continues to be stirred to react a period of time, generate Sulfide precipitation object opens the bottom valve of stillpot after reaction, whole materials is squeezed into plate and frame filter press, reaction process can overflow Exhaust gas is evacuated to exhaust gas treatment unit by blower and handled by a small amount of hydrogen sulfide gas out;
S4, compressor compression filter plate is opened, filter plate starts to feed, material is pumped into plate and frame filter press, remains certain after compressing Pressure, filtrate are pumped into that semi-finished product tank is spare, and storage tank has the hydrogen chloride and hydrogen sulfide waste gas to volatilize on a small quantity, by entering after collecting Waste gas absorption cell processing;
It is equipped with filtrate recyclable device and sludge conveying device below S5, plate and frame filter press and unclamps filters pressing after sheet frame sludge pressure is full Machine, pulls open filter plate, and residue filtrate circulation returns in reaction kettle not outlet, falls to be attached to the sludge on filter cloth with mud shovel shovel, shovel The sheet frame sludge fallen is transported in transport wagon box by conveyer belt, and pack is sealed up for safekeeping, and frerrous chloride filtrate is squeezed into holding vessel, and right The storage pad of lead zinc mud does waste gas recovery;
Concentrated acid salt is added for S6, the frerrous chloride prepared to S5 and anhydrous ferric chloride passes through oxidation processes, and another kind product oxygen is made Change iron.
2. a kind of metal surface pickling sludge according to claim 1 and spent acid comprehensive processing technique, it is characterised in that: institute Stating Treatment of Sludge kettle is closed tank body, the stirring rod of the driving rotation in kettle equipped with motor, and stirring rod is molten to mixing when reaction Liquid stirring, to accelerate reaction rate.
3. a kind of metal surface pickling sludge according to claim 1 and spent acid comprehensive processing technique, it is characterised in that: institute It states waste gas absorption unit to be made of two film-falling absorption towers and three circulating absorption towers, film-falling absorption tower absorbs sour gas system Acid solution is obtained, acid solution is generated and flows back into Treatment of Sludge kettle again, realize and recycle, circulating absorption tower is using in soda acid Film-falling absorption tower, which is removed, with principle does not absorb thorough sour gas.
4. a kind of metal surface pickling sludge according to claim 1 and spent acid comprehensive processing technique, it is characterised in that: institute Separation of the plate and frame filter press for solid and liquid is stated, isolated basic principle is that mixed liquor flows through filter cloth, and solid retention exists On filter cloth, and gradually accumulation forms filter cake on filter cloth.And filtrate portion then penetrates filter cloth, becomes without the clear of solid Liquid.
CN201910738347.9A 2019-08-12 2019-08-12 A kind of metal surface pickling sludge and spent acid comprehensive processing technique Pending CN110436721A (en)

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CN111018290A (en) * 2019-12-26 2020-04-17 江苏荣信环保科技有限公司 Control system and method for modularly utilizing sludge and waste acid of steel wire rope
CN112573580A (en) * 2020-10-12 2021-03-30 江苏荣信环保科技有限公司 Recovery treatment process of ferric trichloride sludge on surface of metal product
CN113042495A (en) * 2021-02-08 2021-06-29 中船重工(邯郸)派瑞特种气体有限公司 Treatment method and system of barium fluoride waste containing metal ions
CN113248047A (en) * 2021-05-18 2021-08-13 沧州冀环威立雅环境服务有限公司 Comprehensive treatment process for waste acid of electric polishing and waste hydrochloric acid of high-speed rail
CN113666555A (en) * 2021-06-04 2021-11-19 沧州冀环威立雅环境服务有限公司 Comprehensive treatment process for anode etching liquid and high-iron waste hydrochloric acid

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Cited By (6)

* Cited by examiner, † Cited by third party
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CN111018290A (en) * 2019-12-26 2020-04-17 江苏荣信环保科技有限公司 Control system and method for modularly utilizing sludge and waste acid of steel wire rope
CN112573580A (en) * 2020-10-12 2021-03-30 江苏荣信环保科技有限公司 Recovery treatment process of ferric trichloride sludge on surface of metal product
CN113042495A (en) * 2021-02-08 2021-06-29 中船重工(邯郸)派瑞特种气体有限公司 Treatment method and system of barium fluoride waste containing metal ions
CN113042495B (en) * 2021-02-08 2022-04-15 中船(邯郸)派瑞特种气体股份有限公司 Treatment method and system of barium fluoride waste containing metal ions
CN113248047A (en) * 2021-05-18 2021-08-13 沧州冀环威立雅环境服务有限公司 Comprehensive treatment process for waste acid of electric polishing and waste hydrochloric acid of high-speed rail
CN113666555A (en) * 2021-06-04 2021-11-19 沧州冀环威立雅环境服务有限公司 Comprehensive treatment process for anode etching liquid and high-iron waste hydrochloric acid

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Application publication date: 20191112