CN110435118A - A kind of automatic sheet continuous forming machine - Google Patents
A kind of automatic sheet continuous forming machine Download PDFInfo
- Publication number
- CN110435118A CN110435118A CN201910788661.8A CN201910788661A CN110435118A CN 110435118 A CN110435118 A CN 110435118A CN 201910788661 A CN201910788661 A CN 201910788661A CN 110435118 A CN110435118 A CN 110435118A
- Authority
- CN
- China
- Prior art keywords
- sheet
- sheet material
- automatic
- forming machine
- continuous forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/261—Handling means, e.g. transfer means, feeding means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/266—Auxiliary operations after the thermoforming operation
- B29C51/268—Cutting, rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/421—Heating or cooling of preforms, specially adapted for thermoforming
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
This case is a kind of automatic sheet continuous forming machine, including what is set gradually on flow direction in sheet converting process: feed mechanism, heating mechanism, shaping mechanism, cut blanking mechanism, wherein, the feed mechanism includes stock shelf, compressing rod and guiding axis on the stock shelf, it further include the feeding mechanism after the guiding axis, big beam assembly, the heating mechanism includes roasting sheet devices, pulling device, the shaping mechanism includes plastics sucking moulding device, cooling and demolding device, the blanking mechanism that cuts includes cutting module and automatic blanking module automatically.This case makes the more domestic similar-type products of product functional reliability, service life and energy conservation etc. improve a lot by the improvement of mechanical structure.The device structure is compact, performance is stable, easy and safe to operate.With following clear advantage: shaping speed is fast.Formed product thickness is uniformly beautiful.Low energy consumption, high yield, it is easy and safe to operate.It is high-efficient, it is at low cost.
Description
Technical field
The present invention relates to a kind of automatic sheet continuous forming machines, belong to thermoplastic shaping field.
Background technique
Plastics sucking moulding is called thermoplastic shaping, and this moulding process is mainly that the pull of vacuum for utilizing vacuum pump to generate will heat
The thermoplastic plastics sheet material such as PVC, PET, PETG, APTT, PP, PE, PS after softening is by mold plastic uptake at of various shapes
Vacuum (-tight) housing, or be attached in the surface of various shape product.Plastics sucking moulding is widely used in automobile manufacture, electronics, food and change
The technique occasion packed needed for cosmetic, hardware, toy etc. are various.Plastic uptake is divided into thin slice plastic uptake according to sheet thickness and sheet is inhaled
Modeling, plastics sucking moulding technology, that is, plastic sheet (plate) material thermoforming processing technology, is one of plastics secondary operation industrial technology.It
Different from injection molding, the time processings technique such as squeeze out, be not carry out heating for plastic resin or particle it is molded or with crossing mouth
Mould is continuously shaped with section；Nor utilizing lathe, cutter etc. is mechanical to carry out manufacturing process, will be under the cutting of a part of plastic material
Come, obtain the shape of needs, size, but be directed to plastic sheet (plate) material, is heated, using mold, vacuum or pressure make piece
The deformation of (plate) material, reaches the shape and size of requirement, is aided with mating process, realizes application purpose；Existing Packing Machine is producing
Production efficiency is low in the process, and formed product became uneven is even, and the degree of automation is low, and loading and unloading require manually to realize.
Summary of the invention
In order to overcome the deficiencies of the prior art, fast, formed product thickness that the purpose of the present invention is to provide a kind of shaping speeds
Uniformly beautiful automatic sheet continuous forming machine.
To achieve the above object, the invention is realized by the following technical scheme:
A kind of automatic sheet continuous forming machine, including what is set gradually on flow direction in sheet converting process: feed mechanism,
Heating mechanism, cuts blanking mechanism at shaping mechanism, wherein the feed mechanism includes stock shelf, on the stock shelf
Compressing rod and guiding axis, further include feeding mechanism, big beam assembly after the guiding axis, and the heating mechanism includes roasting
Sheet devices, pulling device, the shaping mechanism include plastics sucking moulding device, cooling and demolding device, described to cut blanking mechanism packet
It includes and cuts module and automatic blanking module automatically.
Preferably, the automatic sheet continuous forming machine, wherein the feeding mechanism includes presser wheel, chain point
Tooth.
Preferably, the automatic sheet continuous forming machine, wherein the guiding axis includes fixing axle and movable axis,
The movable axis is driven by the cylinder, for compressing or unclamping by the pressed sheet material of the compressing rod；The fixing axle is by electricity
Machine drives and for sheet material to be transmitted to feeding mechanism.
Preferably, the automatic sheet continuous forming machine, wherein the feeding mechanism is by electric-machine directly-driven, by sheet material
It is sent into the big beam assembly.
This case also discloses a kind of application method of automatic sheet continuous forming machine, comprising the following steps:
Step 1: the sheet material rides among two guiding axis after first passing around the stock shelf, compressing rod, makes two sides of sheet material
Edge enters between presser wheel and chain pointed tooth；
Step 2: start roasting piece using the roasting sheet devices, after pulling device progress pulling-on piece is entered after sheet material curing, sheet material quilt
It is automatically fed into shaping mechanism and plastics sucking moulding is carried out by plastics sucking moulding device automatically by parameter preset, it is then, de- through supercooling
Mold device cooling and demolding；
Step 3: the sheet material after step 2 cooling and demolding is sent into cutter, so that cutter downlink is narrowly focused towards formed sheet, makes cutter
Severing sheet material；
Step 4: cutting product after molding into blanking mechanism is cut by step 3, carry out stacking.
This case the utility model has the advantages that this case makes product functional reliability, service life and energy conservation etc. by the improvement of mechanical structure
The more domestic similar-type products of aspect improve a lot.The device structure is compact, performance is stable, easy and safe to operate.It is inhaled with tradition
Modeling technique is compared, and have following clear advantage: 1. shaping speeds are fast.2. formed product thickness is uniformly beautiful.3. low energy consumption, height
Yield, it is easy and safe to operate.4. it is high-efficient, it is at low cost.
Detailed description of the invention
Fig. 1 is the decomposition diagram of automatic sheet continuous forming machine described in one embodiment of the invention.
Specific embodiment
Below with reference to examples and drawings, the present invention is described in further detail, to enable those skilled in the art's reference
Specification word can be implemented accordingly.
A kind of automatic sheet continuous forming machine, including what is set gradually on flow direction in sheet converting process: feeding
Mechanism 1, shaping mechanism 3, cuts blanking mechanism 4 at heating mechanism 2, wherein the feed mechanism 1 includes stock shelf 11, is located at institute
The compressing rod 12 and guiding axis 13 on stock shelf 11 are stated, further includes feeding mechanism 14, crossbeam after the guiding axis 13
Component 15, the heating mechanism 2 include roasting sheet devices 21, pulling device 22, and the shaping mechanism 3 includes plastics sucking moulding device
31, cooling and demolding device 32, the blanking mechanism 4 that cuts includes cutting module 41 and automatic blanking module 42 automatically.
This equipment feeding realizes traverse ground after automatic charging, operator need to only unpack coiled material by air cylinder tie rod, wears
Enter compressing rod 12, be rolled at guiding axis 13, stock shelf can be risen to for coiled strip by pulling hand rotary valve, and coiled strip is rolled to feeding mechanism 14
Place；Host rear feeding knob is pulled, can be unreeled automatically.
The machine technical parameter is as shown in table 1 below:
Table 1
| It is applicable in web gauge (mm) | Width: 750-1300, length: 400-1600, thickness: 6-10 |
| Pulling-on piece length (mm) | The electrodeless adjustment of 400-1600() |
| Maximum spends (mm) at moldeed depth (height) | 200 |
| Working efficiency | 6-10 beats/min (depending on sheet thickness) |
| Power supply maximum power consumption | When AC380V/220V50HZ 30KW/ |
| Air consumption | ≥1.5M3/ point (external gas source) |
| Operating air pressure | 0.6-0.8Mpa |
| Outer dimension (mm) | L11000×W2600×H4500 |
| Gross weight | 10T |
Feeding mechanism 14 includes presser wheel 141, chain pointed tooth 142.Two edges of sheet material are made to enter presser wheel and chain pointed tooth 142
Between, host rear crawl pulling-on piece is dubbed, allows chain pointed tooth 142 to be pierced into sheet material and brings big beam assembly 15 into.
Guiding axis 13 includes fixing axle 131 and movable axis 132, and the movable axis 132 is driven by cylinder 133, for compressing
Or it unclamps and passes through the pressed sheet material of the compressing rod 12；The fixing axle 131 is driven by motor 134 and for passing sheet material
Transport to feeding mechanism 14.
Feeding mechanism 14 is directly driven by motor 134, and sheet material is sent into the big beam assembly 15.
A kind of application method of automatic sheet continuous forming machine, comprising the following steps:
Step 1: the sheet material rides among two guiding axis 13 after first passing around the stock shelf 11, compressing rod 12, makes sheet material
Two edges enter between presser wheel 141 and chain pointed tooth 142；
Step 2: start roasting piece using the roasting sheet devices 21, after the progress pulling-on piece of pulling device 22 is entered after sheet material curing, piece
Material is automatically fed into shaping mechanism 3 and carries out plastics sucking moulding automatically by plastics sucking moulding device 31 by parameter preset, then, is passed through
32 cooling and demolding of cooling and demolding device；Parameter preset includes the heating time set, delay vacuum time, the cold wind time, prolongs
When time, dwell time.
Step 3: the sheet material after step 2 cooling and demolding is sent into cutter 33, and 33 downlink of cutter is made to be narrowly focused towards matrix band
Material makes 33 severing sheet material of cutter；
Step 4: cutting product after molding into blanking mechanism 4 is cut by step 3, carry out stacking.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and legend shown and described herein.
Claims (5)
1. a kind of automatic sheet continuous forming machine, which is characterized in that including successively being set on flow direction in sheet converting process
Set: feed mechanism, shaping mechanism, cuts blanking mechanism at heating mechanism, wherein the feed mechanism includes stock shelf, is located at
Compressing rod and guiding axis on the stock shelf, further include feeding mechanism, big beam assembly after the guiding axis, described
Heating mechanism includes roasting sheet devices, pulling device, and the shaping mechanism includes plastics sucking moulding device, cooling and demolding device, described
Cutting blanking mechanism includes cutting module and automatic blanking module automatically.
2. sheet continuous forming machine as described in claim 1 automatic, which is characterized in that the feeding mechanism include presser wheel,
Chain pointed tooth.
3. automatic sheet continuous forming machine as claimed in claim 2, which is characterized in that the guiding axis includes fixing axle and work
Moving axis, the movable axis are driven by the cylinder, for compressing or unclamping by the pressed sheet material of the compressing rod；The fixing axle
It is driven by motor and for sheet material to be transmitted to feeding mechanism.
4. sheet continuous forming machine as claimed in claim 3 automatic, which is characterized in that the feeding mechanism by electric-machine directly-driven,
Sheet material is sent into the big beam assembly.
5. the application method of automatic sheet continuous forming machine as claimed in claim 4, which comprises the following steps:
Step 1: the sheet material rides among two guiding axis after first passing around the stock shelf, compressing rod, makes two sides of sheet material
Edge enters between presser wheel and chain pointed tooth；
Step 2: start roasting piece using the roasting sheet devices, after pulling device progress pulling-on piece is entered after sheet material curing, sheet material quilt
It is automatically fed into shaping mechanism and plastics sucking moulding is carried out by plastics sucking moulding device automatically by parameter preset, it is then, de- through supercooling
Mold device cooling and demolding；
Step 3: the sheet material after step 2 cooling and demolding is sent into cutter, so that cutter downlink is narrowly focused towards formed sheet, makes cutter
Severing sheet material；
Step 4: cutting product after molding into blanking mechanism is cut by step 3, carry out stacking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910788661.8A CN110435118A (en) | 2019-08-26 | 2019-08-26 | A kind of automatic sheet continuous forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910788661.8A CN110435118A (en) | 2019-08-26 | 2019-08-26 | A kind of automatic sheet continuous forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110435118A true CN110435118A (en) | 2019-11-12 |
Family
ID=68437538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910788661.8A Pending CN110435118A (en) | 2019-08-26 | 2019-08-26 | A kind of automatic sheet continuous forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110435118A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111805879A (en) * | 2020-07-29 | 2020-10-23 | 苏州福田包装材料有限公司 | Full-automatic plastic suction forming production line and plastic suction forming process thereof |
Citations (6)
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|---|---|---|---|---|
| CN2863445Y (en) * | 2006-01-06 | 2007-01-31 | 郏银芳 | Full automatic plastic uptake forming machine |
| CN202016196U (en) * | 2011-03-28 | 2011-10-26 | 苏州市科莱特包装材料有限公司 | Vacuum forming machine |
| CN202608036U (en) * | 2012-05-21 | 2012-12-19 | 滁州长永塑业有限公司 | Blistering machine |
| DE202014104645U1 (en) * | 2014-09-29 | 2014-10-20 | Qianwen Shi | Vacuum forming device |
| CN108819186A (en) * | 2018-09-07 | 2018-11-16 | 苏州承源达包装材料有限公司 | A kind of plastic suction forming apparatus charging equipment |
| CN210617278U (en) * | 2019-08-26 | 2020-05-26 | 昆山中德利机械科技有限公司 | Automatic thick sheet continuous forming machine |
-
2019
- 2019-08-26 CN CN201910788661.8A patent/CN110435118A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2863445Y (en) * | 2006-01-06 | 2007-01-31 | 郏银芳 | Full automatic plastic uptake forming machine |
| CN202016196U (en) * | 2011-03-28 | 2011-10-26 | 苏州市科莱特包装材料有限公司 | Vacuum forming machine |
| CN202608036U (en) * | 2012-05-21 | 2012-12-19 | 滁州长永塑业有限公司 | Blistering machine |
| DE202014104645U1 (en) * | 2014-09-29 | 2014-10-20 | Qianwen Shi | Vacuum forming device |
| CN108819186A (en) * | 2018-09-07 | 2018-11-16 | 苏州承源达包装材料有限公司 | A kind of plastic suction forming apparatus charging equipment |
| CN210617278U (en) * | 2019-08-26 | 2020-05-26 | 昆山中德利机械科技有限公司 | Automatic thick sheet continuous forming machine |
Non-Patent Citations (2)
| Title |
|---|
| 耿孝正: "《塑料机械的使用与维护》", 31 August 1998, 北京：中国轻工业出版社 * |
| 黄锐: "《塑料工程手册》", 30 April 2000, 北京：机械工业出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111805879A (en) * | 2020-07-29 | 2020-10-23 | 苏州福田包装材料有限公司 | Full-automatic plastic suction forming production line and plastic suction forming process thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191112 |
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| RJ01 | Rejection of invention patent application after publication |