CN110434558A - The processing method of brake callipers - Google Patents
The processing method of brake callipers Download PDFInfo
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- CN110434558A CN110434558A CN201910631597.2A CN201910631597A CN110434558A CN 110434558 A CN110434558 A CN 110434558A CN 201910631597 A CN201910631597 A CN 201910631597A CN 110434558 A CN110434558 A CN 110434558A
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- blank
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- processing
- waste material
- clamp
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses the processing method of brake callipers, the processing method includes the following steps: that the molding of blank, blank casting will cast in core mold after aluminium alloy smelting, obtain the blank of clamp by stripping process after cooling；Blank cutting and heat treatment obtain single clamp blank by manually cutting by the clamp blank after demoulding, and then single clamp blank is sent into Equipment for Heating Processing and is heated；Machining；Anodic oxidation；Spray painting processing；Assembly；Packaging, assembles the clamp finished, by artificial labelled, then case, is packaged；Waste recovery melting.The beneficial effect of this method is: it is when carrying out the Milling Process of blank, preferably waste material is recycled, the waste material of milling is avoided to splash, cause the cleaning intensity of follow-up work personnel, and waste material can be assembled automatically, without manually carrying out multioperation, labor intensity is reduced, while avoiding the waste of waste material.
Description
Technical field
The present invention relates to a kind of processing methods, the specifically processing method of brake callipers, belong to brake callipers application technology
Field.
Background technique
Brake callipers are that there is the wheel for making movement to slow down, stop or the pincers class device of the functions such as holding halted state, one
As be served only for disc brake system；Disk type brake on automobile be by brake oil pump, a brake disk being connected with wheel and
Brake callipers composition on disk.
Brake callipers during processing, generally lack waste recovery, after Milling Process, are likely to result in waste material splashing,
Subsequent cleaning labor intensity may be larger；Recycling generally by manually carry out brush sweeps, it is recycled, may be not easy into
The automatic recycling of row, may will increase recovery time.Therefore, the processing method of brake callipers is proposed regarding to the issue above.
Summary of the invention
The object of the invention is that providing the processing method of brake callipers to solve the above-mentioned problems.
The present invention is achieved through the following technical solutions above-mentioned purpose, the processing method of brake callipers, the processing method
Include the following steps:
(1) molding of blank
A, blank is cast, and will be cast in core mold after aluminium alloy smelting, obtains the hair of clamp by stripping process after cooling
Base；
B, blank cutting and heat treatment obtain single clamp hair by manually cutting by the clamp blank after demoulding
Single clamp blank is then sent into Equipment for Heating Processing and is heated by base；
(2) it is machined
A, the transport of blank, the carrying of blank after being heat-treated by travelling bogie manually carry out dragging and transport processing cart
Between in；
B, the milling of blank, blank is mounted on the milling machine and drilling machine of processing, and the clamping of blank is carried out by machine tool fixture
And limit, fixture between 18~28MPa, pass through replacement different milling cutter, drill bit and spiral shell to the clamping force control of blank
Line milling cutter carries out screw thread, air vent, the screw thread of air vent, brake piping of different oilholes, oily bottom outlet, brake circuit, oily bottom outlet
The processing of mounting hole；
C, the recycling of milling waste material, fixture surrounding carry out surrounding encirclement by dome, stop to the milling waste material jumped out, keep away
Exempt to splash, while being attached inside dome by the output end of plastics hose and industrial dust collector, carries out the suction of waste material
It removes, is assembled in industrial dust collector, waste material is taken out after processing；
(3) blank is put into electrolytic cell by anodic oxidation, and electrolyte is poured into electrolytic cell, is passed through electric current in the electrolytic solution, is made
Aluminum alloy surface forms one layer of higher oxidation film of hardness, and wherein the thickness of oxidation film is between 15~17 μm；
(4) spray painting processing paints from blank left side to blank right side manually by hand-held shower, realizes the dyeing of blank；
(5) it assembles, blank and assembly components is transported into assembly shop, by assembly production chain by piston oil-cylinder, close
The component assemblings such as seal, brake block are in caliper housing, after assembly, transport at detection device, detect to its being sealed property,
Complete assembly；
(6) it packs, assembles the clamp finished, by artificial labelled, then case, be packaged；
(7) waste recovery melting, the milling waste material and blank of recycling separate the waste material cut down, transport smelting apparatus
In, it carries out melting again and processes, recycled.
Preferably, the melting of aluminium alloy is carried out in the step (1) by smelting furnace, temperature is controlled at 705~734 DEG C
Between, during melting, the improvement that Preparation of Metallic Strontium, Titanium and magnesium metal carry out blank performance is added.
Preferably, the step (1) uses Industrial fan to provide blowing processing, industry for it when carrying out demoulding cooling
The revolving speed of fan controls between 2100~3000r/min.
Preferably, step (1) blank demould and is realized by air-leg, by blank from core mold
It releases.
Preferably, the excision for manually carrying out blank edge clout in the step (1) by holding cutting machine, makes multiple companies
The blank being connected together is separated, and single clamp blank is formed.
Preferably, the blank in the step (1) is divided into outer pincers blank and the blank that makes up tong, and carries out after demoulding manually
Grinding, surface portion is projected through into file and is removed, blank is clamped by bench vice, and the clamping force of clamping is 18
Between~20MPa.
Preferably, the fixture in the step (2) uses air operated vice, and the driving of fixture is carried out by cylinder, clamps and drives
During dynamic, the promotion of blank is carried out by tool, adjusts position, is avoided direct hand from contacting, is crushed.
Preferably, before the clamping limit that blank is carried out in the step (2), manually by Hand cleaning tool to fixture
It is cleaned, while maintenance and inspection is carried out to fixture.
Preferably, being put into and proposing for blank is carried out in step (3) electrolytic cell, is carried out by cantilever crane real
Existing, blank is held by plastic basket, once holds 23~41.
Preferably, in the step (3) after blank anodic oxidation, the blowing on blank surface is carried out by blower, carries out hair
The drying process of embryo, removes the electrolyte on surface, and the revolving speed of blower controls between 1700~2000r/min.
Preferably, blank is put into drying device after spray painting processing and carries out drying and processing by the step (4), dry
Temperature inside device is maintained between 80~94 DEG C, and wherein drying time is maintained between 1.6~2.3h.
Preferably, the underproof clamp of step (5) detection transport dismantling workshop and carry out dismantling processing, to dismantling
Material is recycled.
Preferably, the clamp surrounding filled plastics foamed material cased in the step (6), carries out the protection of clamp.
The beneficial effects of the present invention are: the processing method of this kind of brake callipers is compared with traditional processing method,
When carrying out the Milling Process of blank, preferably waste material is recycled, avoids the waste material of milling from splashing, causes follow-up work personnel
Cleaning intensity, and waste material can be assembled automatically, without manually carrying out multioperation, reduce labor intensity, keep away simultaneously
The waste of waste material is exempted from, it can be achieved that melting is recycled again.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other attached drawings according to these attached drawings.
Fig. 1 is flow chart of the method for the present invention.
Specific embodiment
In order to make the invention's purpose, features and advantages of the invention more obvious and easy to understand, below in conjunction with the present invention
Attached drawing in embodiment, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that disclosed below
Embodiment be only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiments of the present invention, this field
Those of ordinary skill's all other embodiment obtained without making creative work, belongs to protection of the present invention
Range.
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Embodiment one:
The processing method of brake callipers, the processing method include the following steps:
(1) molding of blank
A, blank is cast, and will be cast in core mold after aluminium alloy smelting, obtains the hair of clamp by stripping process after cooling
Base；
B, blank cutting and heat treatment obtain single clamp hair by manually cutting by the clamp blank after demoulding
Single clamp blank is then sent into Equipment for Heating Processing and is heated by base；
(2) it is machined
A, the transport of blank, the carrying of blank after being heat-treated by travelling bogie manually carry out dragging and transport processing cart
Between in；
B, the milling of blank, blank is mounted on the milling machine and drilling machine of processing, and the clamping of blank is carried out by machine tool fixture
And limit, fixture to the clamping force control of blank in 18MPa, by replace different milling cutter, drill bit and screw cutter into
The different oilholes of row, oily bottom outlet, brake circuit, the screw thread of oily bottom outlet, air vent, the screw thread of air vent, brake piping mounting hole
Processing；
C, the recycling of milling waste material, fixture surrounding carry out surrounding encirclement by dome, stop to the milling waste material jumped out, keep away
Exempt to splash, while being attached inside dome by the output end of plastics hose and industrial dust collector, carries out the suction of waste material
It removes, is assembled in industrial dust collector, waste material is taken out after processing；
(3) blank is put into electrolytic cell by anodic oxidation, and electrolyte is poured into electrolytic cell, is passed through electric current in the electrolytic solution, is made
Aluminum alloy surface forms one layer of higher oxidation film of hardness, and wherein the thickness of oxidation film is between 15~17 μm；
(4) spray painting processing paints from blank left side to blank right side manually by hand-held shower, realizes the dyeing of blank；
(5) it assembles, blank and assembly components is transported into assembly shop, by assembly production chain by piston oil-cylinder, close
The component assemblings such as seal, brake block are in caliper housing, after assembly, transport at detection device, detect to its being sealed property,
Complete assembly；
(6) it packs, assembles the clamp finished, by artificial labelled, then case, be packaged；
(7) waste recovery melting, the milling waste material and blank of recycling separate the waste material cut down, transport smelting apparatus
In, it carries out melting again and processes, recycled.
The melting of aluminium alloy is carried out in the step (1) by smelting furnace, temperature controls the In between 705~734 DEG C
During melting, the improvement that Preparation of Metallic Strontium, Titanium and magnesium metal carry out blank performance is added.
The step (1) uses Industrial fan to provide blowing processing for it when carrying out demoulding cooling, and Industrial fan turns
Speed control is between 2100~3000r/min.
Step (1) blank carries out demoulding and is realized by air-leg, and blank is released from core mold.
The excision for manually carrying out blank edge clout in the step (1) by holding cutting machine, makes multiple to be connected to one
The blank risen is separated, and single clamp blank is formed.
Blank in the step (1) is divided into outer pincers blank and the blank that makes up tong, and carries out grinding manually after demoulding,
Surface portion is projected through file to be removed, blank is clamped by bench vice, and the clamping force of clamping is 18~20MPa
Between.
Fixture in the step (2) uses air operated vice, and the driving of fixture is carried out by cylinder, clamps driving process
In, the promotion of blank is carried out by tool, adjusts position, is avoided direct hand from contacting, is crushed.
Before the clamping limit for carrying out blank in the step (2), manually fixture is carried out by Hand cleaning tool clear
It is clean, while maintenance and inspection are carried out to fixture.
Being put into and proposing for blank is carried out in step (3) electrolytic cell, is realized by cantilever crane, blank
It is held by plastic basket, once holds 23~41.
In the step (3) after blank anodic oxidation, the blowing on blank surface is carried out by blower, carries out the drying of blank
Processing, removes the electrolyte on surface, and the revolving speed of blower controls between 1700~2000r/min.
Blank is put into drying device after spray painting processing and carries out drying and processing, inside drying device by the step (4)
Temperature be maintained between 80~94 DEG C, wherein drying time is maintained between 1.6~2.3h.
The step (5), which detects underproof clamp and transports dismantling workshop, carries out dismantling processing, to the material of dismantling into
Row recycling.
The clamp surrounding filled plastics foamed material cased in the step (6), carries out the protection of clamp.
For the above method when carrying out the milling of blank, fixture is smaller to the clamping force of blank, to the extrusion deformation of blank compared with
It is low, it is suitable for the lower blank processing of hardness.
Embodiment two:
The processing method of brake callipers, the processing method include the following steps:
(1) molding of blank
A, blank is cast, and will be cast in core mold after aluminium alloy smelting, obtains the hair of clamp by stripping process after cooling
Base；
B, blank cutting and heat treatment obtain single clamp hair by manually cutting by the clamp blank after demoulding
Single clamp blank is then sent into Equipment for Heating Processing and is heated by base；
(2) it is machined
A, the transport of blank, the carrying of blank after being heat-treated by travelling bogie manually carry out dragging and transport processing cart
Between in；
B, the milling of blank, blank is mounted on the milling machine and drilling machine of processing, and the clamping of blank is carried out by machine tool fixture
And limit, fixture between 28MPa, pass through replacement different milling cutter, drill bit and thread milling machine to the clamping force control of blank
Knife carries out different oilholes, oily bottom outlet, brake circuit, the screw thread of oily bottom outlet, air vent, the screw thread of air vent, brake piping installation
The processing in hole；
C, the recycling of milling waste material, fixture surrounding carry out surrounding encirclement by dome, stop to the milling waste material jumped out, keep away
Exempt to splash, while being attached inside dome by the output end of plastics hose and industrial dust collector, carries out the suction of waste material
It removes, is assembled in industrial dust collector, waste material is taken out after processing；
(3) blank is put into electrolytic cell by anodic oxidation, and electrolyte is poured into electrolytic cell, is passed through electric current in the electrolytic solution, is made
Aluminum alloy surface forms one layer of higher oxidation film of hardness, and wherein the thickness of oxidation film is between 15~17 μm；
(4) spray painting processing paints from blank left side to blank right side manually by hand-held shower, realizes the dyeing of blank；
(5) it assembles, blank and assembly components is transported into assembly shop, by assembly production chain by piston oil-cylinder, close
The component assemblings such as seal, brake block are in caliper housing, after assembly, transport at detection device, detect to its being sealed property,
Complete assembly；
(6) it packs, assembles the clamp finished, by artificial labelled, then case, be packaged；
(7) waste recovery melting, the milling waste material and blank of recycling separate the waste material cut down, transport smelting apparatus
In, it carries out melting again and processes, recycled.
The melting of aluminium alloy is carried out in the step (1) by smelting furnace, temperature controls the In between 705~734 DEG C
During melting, the improvement that Preparation of Metallic Strontium, Titanium and magnesium metal carry out blank performance is added.
The step (1) uses Industrial fan to provide blowing processing for it when carrying out demoulding cooling, and Industrial fan turns
Speed control is between 2100~3000r/min.
Step (1) blank carries out demoulding and is realized by air-leg, and blank is released from core mold.
The excision for manually carrying out blank edge clout in the step (1) by holding cutting machine, makes multiple to be connected to one
The blank risen is separated, and single clamp blank is formed.
Blank in the step (1) is divided into outer pincers blank and the blank that makes up tong, and carries out grinding manually after demoulding,
Surface portion is projected through file to be removed, blank is clamped by bench vice, and the clamping force of clamping is 18~20MPa
Between.
Fixture in the step (2) uses air operated vice, and the driving of fixture is carried out by cylinder, clamps driving process
In, the promotion of blank is carried out by tool, adjusts position, is avoided direct hand from contacting, is crushed.
Before the clamping limit for carrying out blank in the step (2), manually fixture is carried out by Hand cleaning tool clear
It is clean, while maintenance and inspection are carried out to fixture.
Being put into and proposing for blank is carried out in step (3) electrolytic cell, is realized by cantilever crane, blank
It is held by plastic basket, once holds 23~41.
In the step (3) after blank anodic oxidation, the blowing on blank surface is carried out by blower, carries out the drying of blank
Processing, removes the electrolyte on surface, and the revolving speed of blower controls between 1700~2000r/min.
Blank is put into drying device after spray painting processing and carries out drying and processing, inside drying device by the step (4)
Temperature be maintained between 80~94 DEG C, wherein drying time is maintained between 1.6~2.3h.
The step (5), which detects underproof clamp and transports dismantling workshop, carries out dismantling processing, to the material of dismantling into
Row recycling.
The clamp surrounding filled plastics foamed material cased in the step (6), carries out the protection of clamp.
For the above method when carrying out the milling of blank, fixture is larger to the clamping force of blank, is suitable for the higher hair of hardness
Embryo processing, clamping effect is preferable, and milling error is lower.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that by fall in claim with all in the meaning and scope of important document
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
The above, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although referring to before
Stating embodiment, invention is explained in detail, those skilled in the art should understand that: it still can be to preceding
Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features；And these
It modifies or replaces, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. the processing method of brake callipers, it is characterised in that: the processing method includes the following steps:
(1) molding of blank
A, blank is cast, and will be cast in core mold after aluminium alloy smelting, obtains the hair of clamp by stripping process after cooling
Base；
B, blank cutting and heat treatment obtain single clamp hair by manually cutting by the clamp blank after demoulding
Single clamp blank is then sent into Equipment for Heating Processing and is heated by base；
(2) it is machined
A, the transport of blank, the carrying of blank after being heat-treated by travelling bogie manually carry out dragging and transport processing cart
Between in；
B, the milling of blank, blank is mounted on the milling machine and drilling machine of processing, and the clamping of blank is carried out by machine tool fixture
And limit, fixture between 18~28MPa, pass through replacement different milling cutter, drill bit and spiral shell to the clamping force control of blank
Line milling cutter carries out screw thread, air vent, the screw thread of air vent, brake piping of different oilholes, oily bottom outlet, brake circuit, oily bottom outlet
The processing of mounting hole；
C, the recycling of milling waste material, fixture surrounding carry out surrounding encirclement by dome, stop to the milling waste material jumped out, keep away
Exempt to splash, while being attached inside dome by the output end of plastics hose and industrial dust collector, carries out the suction of waste material
It removes, is assembled in industrial dust collector, waste material is taken out after processing；
(3) blank is put into electrolytic cell by anodic oxidation, and electrolyte is poured into electrolytic cell, is passed through electric current in the electrolytic solution, is made
Aluminum alloy surface forms one layer of higher oxidation film of hardness, and wherein the thickness of oxidation film is between 15~17 μm；
(4) spray painting processing paints from blank left side to blank right side manually by hand-held shower, realizes the dyeing of blank；
(5) it assembles, blank and assembly components is transported into assembly shop, by assembly production chain by piston oil-cylinder, close
The component assemblings such as seal, brake block are in caliper housing, after assembly, transport at detection device, detect to its being sealed property,
Complete assembly；
(6) it packs, assembles the clamp finished, by artificial labelled, then case, be packaged；
(7) waste recovery melting, the milling waste material and blank of recycling separate the waste material cut down, transport smelting apparatus
In, it carries out melting again and processes, recycled.
2. the processing method of brake callipers according to claim 1, it is characterised in that: pass through melting in the step (1)
Furnace carries out the melting of aluminium alloy, and temperature controls between 705~734 DEG C, and during melting, Preparation of Metallic Strontium, metal is added
Titanium and magnesium metal carry out the improvement of blank performance.
3. the processing method of brake callipers according to claim 1, it is characterised in that: the step (1) is being demoulded
When cooling, Industrial fan is used to provide blowing processing for it, the revolving speed of Industrial fan controls between 2100~3000r/min.
4. the processing method of brake callipers according to claim 1, it is characterised in that: step (1) blank is taken off
Mould is realized by air-leg, and blank is released from core mold.
5. the processing method of brake callipers according to claim 1, it is characterised in that: manually pass through in the step (1)
Hand-held cutting machine carries out the excision of blank edge clout, separates multiple blanks to link together, forms single clamp
Blank.
6. the processing method of brake callipers according to claim 1, it is characterised in that: the blank point in the step (1)
For outer pincers blank and the blank that makes up tong, grinding manually is carried out after demoulding, surface portion is projected through into file
It removes, blank is clamped by bench vice, and the clamping force of clamping is between 18~20MPa.
7. the processing method of brake callipers according to claim 1, it is characterised in that: the fixture in the step (2) is adopted
With air operated vice, the driving of fixture is carried out by cylinder, and during clamping driving, the promotion of blank, adjustment are carried out by tool
Position avoids direct hand from contacting, crushes.
8. the processing method of brake callipers according to claim 1, it is characterised in that: carry out blank in the step (2)
Clamping limit before, manually fixture is cleaned by Hand cleaning tool, at the same to fixture progress maintenance and inspection.
9. the processing method of brake callipers according to claim 1, it is characterised in that: in step (3) electrolytic cell into
Being put into and proposing for row blank is realized, blank is held by plastic basket, is once held by cantilever crane
23~41.
10. the processing method of brake callipers according to claim 1, it is characterised in that: blank anode in the step (3)
After oxidation, the blowing on blank surface is carried out by blower, the drying process of blank is carried out, removes the electrolyte on surface, blower
Revolving speed controls between 1700~2000r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910631597.2A CN110434558A (en) | 2019-07-12 | 2019-07-12 | The processing method of brake callipers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910631597.2A CN110434558A (en) | 2019-07-12 | 2019-07-12 | The processing method of brake callipers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110434558A true CN110434558A (en) | 2019-11-12 |
Family
ID=68430300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910631597.2A Pending CN110434558A (en) | 2019-07-12 | 2019-07-12 | The processing method of brake callipers |
Country Status (1)
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| CN (1) | CN110434558A (en) |
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| CN102489963A (en) * | 2011-12-15 | 2012-06-13 | 昆山恒源机械制造有限公司 | Method for machining automobile brake system calipers |
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| CN105537514A (en) * | 2015-12-15 | 2016-05-04 | 含山县大力精密机械有限公司 | Casting process for automobile brake calipers |
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Application publication date: 20191112 |