CN110433999A - Automatic coating production line system for magnetic suspension track panel - Google Patents
Automatic coating production line system for magnetic suspension track panel Download PDFInfo
- Publication number
- CN110433999A CN110433999A CN201910566981.9A CN201910566981A CN110433999A CN 110433999 A CN110433999 A CN 110433999A CN 201910566981 A CN201910566981 A CN 201910566981A CN 110433999 A CN110433999 A CN 110433999A
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- finishing coat
- processing unit
- spraying
- spray
- paint
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- 238000000576 coating method Methods 0.000 title claims abstract description 81
- 239000011248 coating agent Substances 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000000725 suspension Substances 0.000 title 1
- 239000003973 paint Substances 0.000 claims abstract description 144
- 238000012545 processing Methods 0.000 claims abstract description 113
- 238000005507 spraying Methods 0.000 claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000007921 spray Substances 0.000 claims description 98
- 230000037452 priming Effects 0.000 claims description 74
- 238000001035 drying Methods 0.000 claims description 67
- 238000007667 floating Methods 0.000 claims description 46
- 238000012360 testing method Methods 0.000 claims description 43
- 238000010422 painting Methods 0.000 claims description 25
- 238000005238 degreasing Methods 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 238000011049 filling Methods 0.000 claims description 6
- 239000004593 Epoxy Substances 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 229920006395 saturated elastomer Polymers 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- PRPAGESBURMWTI-UHFFFAOYSA-N [C].[F] Chemical compound [C].[F] PRPAGESBURMWTI-UHFFFAOYSA-N 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000004886 process control Methods 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 2
- 238000012163 sequencing technique Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 238000011221 initial treatment Methods 0.000 abstract 1
- 238000005339 levitation Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 238000004210 cathodic protection Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- -1 epoxy zinc-rich Chemical compound 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0466—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas
- B05D3/0473—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas for heating, e.g. vapour heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/586—No clear coat specified each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2451/00—Type of carrier, type of coating (Multilayers)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2503/00—Polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2506/00—Halogenated polymers
- B05D2506/10—Fluorinated polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2601/00—Inorganic fillers
- B05D2601/20—Inorganic fillers used for non-pigmentation effect
- B05D2601/28—Metals
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention provides an automatic production line system for coating of a magnetic levitation track panel, which comprises: the feeding mechanism and the pretreatment mechanism are used for carrying out primary treatment on the conveyed track panel structural member; the primer spraying and processing assembly is connected behind the pretreatment mechanism, and is used for spraying primer on the conveyed track panel structural member and processing the sprayed track panel structural member; the middle paint spraying and processing assembly is arranged behind the primer spraying and processing assembly, and is used for carrying out middle paint spraying on the conveyed track panel structural member and processing the sprayed track panel structural member; the finish paint spraying and processing assembly is arranged behind the middle paint spraying and processing assembly, and is used for spraying finish paint to the conveyed track panel structural member and processing the sprayed track panel structural member; and the transfer assembly is connected with the feeding mechanism and is used for serially connecting, conveying and transferring the track panel structural member among the working procedures. The system can improve the production efficiency and quality of track panel coating, reduce the coating cost and improve the operating environment.
Description
Technical field
The present invention relates to magnetic to float section of track production and manufacturing technology field, in particular to a kind of magnetic floats the production of section of track automatic coating
Linear system system.
Background technique
Only a small number of producers grasp section of track manufacturing technology, section of track structural member coating the degree of automation both at home and abroad at present
It is low, it mainly uses based on discrete production model.The supplied materials of coating process and the transport process of finished product are relatively cumbersome, section of track supplied materials
And the transhipment of finished product is substantially transported using flat car or fork truck, is increased artificial secondary hoisting process, is increased handling
Cost, operating efficiency is low, may cause the scuffing of colliding with of structural member in transport process, influences product quality, while transportational process
In there is also biggish security risks.And the structural member of the section of track has the characteristics that larger size, heavier-weight, quantity are more, causes
Painting logistics cost is higher, inefficiency.
In addition, existing coating process spray+manually fills spray using hand spray or semi-automation substantially, matter is sprayed
Measure that unstable, operating efficiency is low.Coating work post operating environment is relatively severe, and the body of spraying work is influenced after sprayed on material sucking
Health, therefore how to realize the automation of coating, it improves painting efficiency and coating quality, reduce production cost, improve life
Producing operating environment is the basic of raising section of track product competitiveness.
Summary of the invention
For some or all of of the above-mentioned technical problem in the presence of the prior art, it is floating that the invention proposes a kind of magnetic
Section of track automatic application product line system, the system be able to achieve section of track automatic coating and transhipment, improve section of track painting efficiency and
Quality reduces painting cost, improves operating environment.
In order to realize the above goal of the invention, the invention proposes a kind of magnetic to float section of track automatic application product line system, comprising:
Feed mechanism is used for the piece uploading of section of track structural member supplied materials；
Mechanism is pre-processed, is located at after feed mechanism, preliminary treatment is carried out to the section of track structural member that conveying comes；
Basecoat paint and processing component are connected to after pretreatment mechanism, carry out bottom to the section of track structural member that conveying comes
Paint is sprayed and is handled the section of track structural member after spraying；
Floating coating spraying and processing component, are located at after basecoat paint and processing component, the section of track structure come to conveying
Part carries out floating coating spraying and handles the section of track structural member after spraying；
Finishing coat spraying and processing component are located at after floating coating spraying and processing component, the section of track structure come to conveying
Part carries out finishing coat spraying and handles the section of track structural member after spraying；With
Component is transported, is connect with feed mechanism, for concatenation conveying and transhipment of the section of track structural member between each process.
In one embodiment, the basecoat paint and processing component include basecoat paint and processing unit and priming paint
It fills spray and processing unit, basecoat paint and processing unit is located at after pretreatment mechanism, priming paint fills spray and processing unit is located at bottom
After paint spraying and processing unit, basecoat paint and processing unit and priming paint fill spray and processing unit is equipped with detection machine before
Structure and aligning gear.
In one embodiment, the basecoat paint and processing unit include the priming paint spray booth being arranged in series, priming paint stream
Flat room, the first priming paint drying room and the strong cold house of the first priming paint, priming paint spray booth are equipped with aligning gear before, are equipped with before aligning gear
Testing agency, testing agency are connected to after pretreatment mechanism；Priming paint fills spray and processing unit includes that the priming paint set gradually is mended
Spray booth, the second priming paint drying room and the strong cold house of the second priming paint are equipped between the second priming paint drying room and the strong cold house of the second priming paint and use
It is equipped with aligning gear before the first transverse-moving mechanism of transhipment, the priming paint room of filling spray, is equipped with testing agency before aligning gear, detects
Mechanism is located at after the strong cold house of the first priming paint.
In one embodiment, the priming paint realizes long-effective corrosion using anticorrosive paint containing zinc；The priming paint drying
Temperature is room temperature to adjustable between 90 DEG C, and drying time is arranged according to drying temperature, and drying time is 20min to 40min.
In one embodiment, the floating coating spraying and processing component include the floating coating spraying being arranged in series and place
Manage device and floating coating fills spray and processing unit, floating coating spraying and processing unit be located at basecoat paint and processing component it
Afterwards；Floating coating spraying and processing unit and floating coating fill spray and processing unit is equipped with testing agency and aligning gear before.
In one embodiment, the floating coating spraying and processing unit include the middle painting spray booth being arranged in series, middle painting
Levelling room applies drying room and the first cold house Zhong Tuqiang in first, and aligning gear is equipped with before middle paintings spray booth, and aligning gear is set before
There is testing agency, testing agency is located at after the strong cold house of the second priming paint；Floating coating fills spray and processing unit includes setting gradually
It is middle to apply fill spray room, second basecoat drying room and the strong cold house of second basecoat, between second basecoat drying room and the strong cold house of second basecoat
Equipped with the second transverse-moving mechanism for transhipment, it is equipped with aligning gear before the middle painting room of filling spray, detection machine is equipped with before aligning gear
Structure, testing agency are located at after the first cold house Zhong Tuqiang.
In one embodiment, the floating coating uses and can preferably be attached on priming paint and can completely cut off and protect priming paint
Epoxy micaceous iron intermediate coat；The drying temperature of floating coating is room temperature to adjustable between 100 DEG C, drying time be 25min extremely
50min。
In one embodiment, the finishing coat spraying and processing component include the finishing coat spraying being arranged in series and processing dress
It sets and finishing coat fills spray and processing unit, finishing coat spraying and processing unit are located at after floating coating spraying and processing component；Finishing coat
Spraying and processing unit and finishing coat fill spray and processing unit is equipped with testing agency and aligning gear before.
In one embodiment, the finishing coat spraying and processing unit include the finishing coat spray booth being arranged in series, finishing coat stream
Flat room, the first finishing coat drying room and the strong cold house of the first finishing coat, finishing coat spray booth are equipped with aligning gear before, are equipped with before aligning gear
Testing agency, testing agency are located at after the cold house second basecoat Qi Qiang；Finishing coat fills spray and processing unit includes the face set gradually
Paint mends spray booth, the second finishing coat drying room and the strong cold house of the second finishing coat, is equipped with aligning gear before the finishing coat room of filling spray, aligning gear it
Preceding to be equipped with testing agency, testing agency is located at after the strong cold house of the first finishing coat.
In one embodiment, the finishing coat uses ageing-resistant polyurethane finish or fluorine carbon finishing paint, face baking of varnish
Temperature is room temperature to adjustable between 100 DEG C, and drying time is arranged according to drying temperature, and drying time is 25min to 50min.
In one embodiment, the feed mechanism includes the H for realizing section of track structural member H profile steel and F rail and sequentially producing
Fashioned iron and F rail buffer area and barcode scanning device for reading workpiece information, the barcode scanning device connect coating master control device, lead to
Cross coating master control device feeding workpiece information is sent to each process control device of production line with realize section of track structural member from
The dynamic complete painting operation of sequence.
In one embodiment, the production line is arranged in juxtaposition using three rows series connection；Each work-room is using the side concatenated
Formula combines realization pipelining, the transhipment of adjacent two rows materials with drag chain conveying by the roller-way conveying in transhipment component
According to concatenated sequence by transhipment component the first transverse-moving mechanism and second transverse-moving mechanism realize.
In one embodiment, the pretreatment mechanism includes degreasing unit and peener, and the degreasing unit is adopted
With multiinjector high-pressure saturated steam system, the section of track structural member carries out surface through peener again after degreasing unit cleans
Derusting.
More than, section of track structural member is transmitted automatically using roller-way, plate chain, realizes that surface degreasing, derusting, spraying series connection flowing water are made
Industry.Using feed mechanism, sequentially producing in groups for section of track structural member F rail and H profile steel is realized.Feed mechanism has barcode scanning device, uses
In the reading of workpiece information, feeding workpiece information (product type, specification) is sent to by each work of paint line by paint line master control
Sequence.Degreasing unit is cleaned using by formula high-pressure saturated steam, the surface clean operation before realizing the coating of section of track structural member is realized
The cleaning operation of cleaning reduces production cost.Using by formula shot-blast apparatus, the surface before realizing the coating of section of track structural member is removed
Rust, roughening, promote the adhesive force of paint film.Using reciprocating automatic spraying system, the automatic coating of section of track structural member is realized.It uses
Special for automatic paint compensating device realizes contact point touch-up paint when section of track structural member is transported between coating line procedures.In addition, structural member
Using the equipment such as automatically correcting, detecting in transport, real section of track structural member transport is unobstructed.
Compared with the prior art, the advantages of the present invention are as follows:
The automation that the present invention is painted by realizing the section of track, improves section of track painting efficiency and quality, reduces painting
This is dressed up, operating environment is improved.
Detailed description of the invention
The preferred embodiment of the present invention is described in detail below in conjunction with attached drawing, in figure:
Fig. 1 show one of embodiment of section of track coating automatic production line system of the invention.
Fig. 2 show the aligning gear in Fig. 1 and one of embodiment of testing agency's cooperation.
Fig. 3 show one of embodiment of the degreasing unit in Fig. 1.
Fig. 4 show one of embodiment of the paint spray booth in Fig. 1.
Fig. 5 show one of embodiment of the room that fills spray in Fig. 1.
Fig. 6 show one of embodiment of Fig. 1 feed mechanism.
In attached drawing, identical component uses identical appended drawing reference.The attached drawing is not drawn according to the actual ratio.
Specific embodiment
In order to which technical solution of the present invention and advantage is more clearly understood, below in conjunction with attached drawing to of the invention exemplary
Embodiment is described in more detail.Obviously, the described embodiments are merely a part of the embodiments of the present invention, rather than
The exhaustion of all embodiments.And in the absence of conflict, the feature in the embodiment and embodiment in the present invention can be mutual
It combines.
Inventor is during invention it is noted that existing coating process is substantially using hand spray or semi-automation
It spray+manually fills spray, coating quality is unstable, operating efficiency is low.
Against the above deficiency, the embodiment of the present invention proposes a kind of floating section of track automatic application product line system of magnetic, below
It is described in detail.
Fig. 1 shows the structural schematic diagram of one of embodiment of section of track coating automatic production line system of the invention.
In this embodiment, section of track coating automatic production line system of the invention specifically includes that feed mechanism 1, pretreatment mechanism 2, bottom
Paint turn of spraying and processing component 3, floating coating spraying and processing component 4, finishing coat spraying and processing component 5 and series connection each process
Transport component 9.Wherein, feed mechanism 1 is used for the piece uploading of section of track structural member supplied materials.Transhipment component 9 is connect with feed mechanism 1, is used for
Concatenation conveying and transhipment of the section of track structural member between each process.Pretreatment mechanism 2 is located at after feed mechanism, is come to conveying
Section of track structural member carries out the pretreatment such as oil removing ball blast, and is transported at subsequent processing position by transporting component 9.Basecoat paint and
Processing component 3 be connected to pretreatment mechanism 2 after, to conveying come section of track structural member carry out basecoat paint and to spraying after
Section of track structural member handled.Floating coating spraying and processing component 4 are located at after basecoat paint and processing component 3, to conveying
The section of track structural member come carries out floating coating spraying and handles the section of track structural member after spraying.Finishing coat spraying and processing
Component 5 is located at after floating coating spraying and processing component 4, carries out finishing coat spraying to the section of track structural member that conveying comes and to spraying
Section of track structural member later is handled.
In one embodiment, priming paint selects the anticorrosive paints containing zinc such as epoxy zinc-rich, cold-applied zinc coating.Basecoat paint
On section of track structural member, the main long-effective corrosion that steel is realized using the cathodic protection effect for sacrificing zinc powder offer.Floating coating is again
It is intermediate coat, it is preferential to select epoxy micaceous iron intermediate coat.Epoxy micaceous iron intermediate coat has excellent adhesive force, wearability and closure
Can, isolation, protection priming paint can be played the role of, increase the anti-corrosion effect of priming paint.Finishing coat can be selected poly- according to client's use demand
Urethane finishing coat or fluorine carbon finishing paint, polyurethane finish or fluorine carbon finishing paint have excellent resistance to ag(e)ing, when can be long in an outdoor environment
Between remain unchanged color, not dusting, increase the antiseptic property of coating, and play the role of important dicoration.In spraying operation, choosing
Selection, coating quality of process and corresponding spraying paint etc. directly affect the final performance and use of section of track structural member
Service life.
In one embodiment, as shown in Figure 1, basecoat paint and processing component 3 mainly include basecoat paint and processing dress
It sets and priming paint fills spray and processing unit.Wherein, basecoat paint and processing unit be located at pretreatment mechanism after, priming paint fill spray and
Processing unit is located at after basecoat paint and processing unit, basecoat paint and processing unit and priming paint fill spray and processing unit it
Before be equipped with testing agency and aligning gear.
In one embodiment, as shown in Figure 1, basecoat paint and processing unit mainly include the priming paint spray booth being arranged in series
3.1, priming paint levelling room 3.2, the first priming paint drying room 3.3 and the strong cold house 3.4 of the first priming paint.Wherein, priming paint spray booth 3.1 is located at pre-
After processing mechanism 2, and priming paint spray booth 3.1 and pretreatment mechanism 2 are additionally provided with aligning gear and testing agency between the two.Bottom
Paint fills spray and processing unit mainly includes that fill spray room 3.5, the second priming paint drying room 3.6 and the second priming paint of the priming paint set gradually is strong
Cold house 3.7.Wherein, the first cross sliding machine for transhipment is equipped between the second priming paint drying room 3.6 and the strong cold house 3.7 of the second priming paint
Structure 6, priming paint fill spray room 3.5 before equipped with aligning gear, and aligning gear is equipped with testing agency before, and testing agency is located at the first bottom
After the cold house Qi Qiang 3.5.
In one embodiment, as shown in Figure 1, priming paint is arranged in the first priming paint drying room 3.3 and the second priming paint drying room 3.6
Drying temperature is room temperature to can be adjusted between 90 DEG C and according to factors such as productive temps.First priming paint drying room 3.3 and the second bottom
Painting drying room 3.6, to be arranged priming paint drying time range 20min to 40min adjustable, specific drying time according to drying temperature and
Primer base of use etc. is because usually determining.
In one embodiment, as shown in Figure 1, floating coating spraying and processing component 4 mainly include the middle painting set gradually
It paints spraying and processing unit and floating coating fills spray and processing unit.Wherein, floating coating spraying and processing unit are located at priming paint spray
After painting and processing component 3.Floating coating spraying and processing unit and floating coating fill spray and processing unit is equipped with detection machine before
Structure and aligning gear.
In one embodiment, as shown in Figure 1, floating coating spraying and processing unit mainly include the middle spray coating being arranged in series
Drying room 4.3 and the first cold house Zhong Tuqiang 4.4 are applied in room 4.1, middle painting levelling room 4.2, first.Middle painting spray booth 4.1 is located at priming paint
After the strong cold house 3.7 of the second priming paint of spraying and processing component 3.Floating coating fills spray and processing unit mainly includes setting gradually
It is middle to apply fill spray room 4.5, second basecoat drying room 4.6 and the strong cold house 4.7 of second basecoat.Wherein, second basecoat drying room 4.6 and
The second transverse-moving mechanism 7 for transhipment is equipped between two cold houses Zhong Tuqiang 4.7, the middle room 4.5 that fills spray that applies is equipped with aligning gear before,
It is equipped with testing agency before aligning gear, testing agency is located at after the first cold house Zhong Tuqiang 4.4.Second basecoat drying room 4.6
It is located at after applying the room 4.5 that fills spray, the second transverse-moving mechanism 7 is located at after second basecoat drying room 4.6.
In one embodiment, as shown in Figure 1, being applied in first in drying room 4.3 and the setting of second basecoat drying room 4.6
Between paint drying temperature range be room temperature between 100 DEG C and being adjusted.Drying room 4.3 and second basecoat drying room are applied in first
The intermediate coat drying time of 4.6 settings is 25min to 50min.During specific drying time is used according to drying temperature and specifically
Coating etc. paint because being usually set separately.
In one embodiment, as shown in Figure 1, finishing coat spraying and processing component 5 mainly include the finishing coat spray set gradually
It applies and processing unit and finishing coat fills spray and processing unit.Wherein, finishing coat spraying and processing unit are located at floating coating spraying and place
After reason component 4.Finishing coat spraying and processing unit and finishing coat fill spray and processing unit between be equipped with testing agency and aligning gear.
In one embodiment, as shown in Figure 1, finishing coat spraying and processing unit mainly include the finishing coat spray booth being arranged in series
5.1, finishing coat levelling room 5.2, the first finishing coat drying room 5.3 and the strong cold house 5.4 of the first finishing coat.School is equipped with before finishing coat spray booth 5.1
Positive mechanism, aligning gear are equipped with testing agency before, and testing agency is located at after the cold house second basecoat Qi Qiang 4.7.Finishing coat fills spray
And processing unit includes that the finishing coat set gradually fills spray room 5.5, the second finishing coat drying room 5.6 and the strong cold house 5.7 of the second finishing coat.Face
Paint is equipped with aligning gear before mending spray booth 5.5, be equipped with testing agency before aligning gear, it is cold by force that testing agency is located at the first finishing coat
After room 5.4.Second finishing coat drying room 5.6 is located at finishing coat and fills spray after room 5.5.
In one embodiment, as shown in Figure 1, the face of the first finishing coat drying room 5.3 and the setting of the second finishing coat drying room 5.6
Paint drying temperature range is room temperature between 100 DEG C and being adjusted.The drying time range of setting is 25min between 50min
It is adjustable.Priming paint, floating coating and finishing coat drying temperature and the setting range of time are difference mainly to adapt to different coating kinds
Class, and adapt to the demand of productive temp.
In one embodiment, as shown in figures 1 to 6, H profile steel and F rail two are broadly divided into the section of track structural member of coating
Kind product.Feed mechanism 1 mainly include realize H profile steel and F rail buffer area that section of track structural member H profile steel and F rail sequentially produce with
And the barcode scanning device for reading workpiece information.The supplied materials of H profile steel and F rail respectively enters the H profile steel of feed mechanism 1 and F rail delays
Area is deposited, by coating master control device 8, is entered according to the uninterrupted feeding of sequence of first feeding F rail, then feeding respective numbers H profile steel
Paint line, barcode scanning device connect coating master control device, feeding workpiece information are sent to production by coating master control device
The each process control device of line realizes the complete painting operation of auto-sequencing of section of track structural member.F rail and H profile steel both be only
Vertical workpiece can be organized into groups in feeding, such as 5 H rails, then order as 1 F rail, can also by practical work piece quantity with
Machine it is mashed up it is online carry out spraying effect, the two spraying complete it is offline after be sent to assembly section assembly.
In one embodiment, transhipment component 9 includes the roller way plate chain automatic conveying device for transporting conveying in the production line
And the first transverse-moving mechanism 6 and the second transverse-moving mechanism 7 for transhipment.In a preferred embodiment, as shown in Figure 1, respectively
For work-room by the way of concatenation, mode of movement is that roller-way conveying and drag chain conveying combine.To reduce paint line land occupation
Area, sliver are divided into three rows series connection and are arranged in juxtaposition, and adjacent two rows material transfer passes through the first transverse-moving mechanism 6 and the second cross sliding machine
Structure 7 is completed.
In one embodiment, as shown in figures 1 and 3, pretreatment mechanism 2 mainly includes that degreasing unit 2.1 and ball blast fill
Set 2.2.Wherein, degreasing unit 2.1 is mainly that the surface clean before realizing section of track structural member (including H profile steel and F rail) coating is made
Industry.Peener 2.2 is Shot Blasting to be carried out to the section of track structural member after oil removal treatment, such as realize surface derusting, thick
Change etc., the adhesive force of spraying paint is improved when being subsequent paint.Degreasing unit 2.1 and peener 2.2 pass through roller conveyor
9.1 realize transport.Transport is realized using drag chain conveying device 9.2 between peener 2.2 and priming paint spray booth 3.1.
In one embodiment, as shown in figures 1 and 3, which, which uses, passes through multiinjector high-pressure saturated steam
Oil removing system is cleaned, which can play preferable cleaning effect, reduce production cost.Alternatively, it is also possible to using spray
Leaching degreasing unit or dry ice oil removing mode carry out oil removing, but between various degreasing units due to this body structure and working principle not
Together, thus may be in terms of deoiling effect or the requirement to working environment has different requirements.
In one embodiment, as shown in figure 3, degreasing unit 2.1 is high using the multiinjector arranged by workpiece profiling
Press saturated vapor system, the surface and oil contaminant before section of track structural member ball blast can be removed.In addition, can be closed by computer Simulation calculation
Removing the work sets four groups of impeller heads, to realize the impeller blasting to section of track structural member.
In one embodiment, priming paint, floating coating and face baking of varnish are all made of gas heating drying.In addition intermediate coat is difficult
It is dry, in addition infrared baking lamp can be set toasted to guarantee drying effect.
In a preferred embodiment, as shown in Figure 1, the line production system is the section of track structural member coating life of automation
Producing line.It mainly includes the feed mechanism 1 being sequentially connected in series, degreasing unit 2.1, roller conveyor structure 9.1, shot-blast apparatus 2.2, drags
Chain conveying device 9.2, basecoat paint and processing component 3, floating coating spraying and processing component 4, finishing coat spraying and processing component 5 with
And rack device under workpiece.In addition, being equipped with aligning gear 10 before per pass painting process, testing agency is equipped with before the process that fills spray
11.The structural schematic diagram for one of specific embodiment that aligning gear and testing agency 11 are used cooperatively as shown in Figure 2.
As depicted in figs. 1 and 2, it is provided with aligning gear 10 before feed mechanism 1, transverse-moving mechanism 6,7 and paint spray booth, protected
The running track of card workpiece does not shift.It is usually provided with one group of testing agency 11 before aligning gear 10, is aligning gear 10
Unlocking condition is provided.Specifically: after workpiece detects in place in testing agency 11, aligning gear 10 is opened.Aligning gear 10 is general
It can be made of four groups of servo motors and push rod, after workpiece enters correcting area, servo motor pushes push rod from workpiece two sides respectively
It is pushed to center, realizes that workpiece conveys at the center of roller-way.
As Fig. 4 shows one of embodiment of paint spray booth.After workpiece reaches spray station, testing agency 11 is detected
In place whether, workpiece information is fed back to corresponding paint spray booth to workpiece by coating master control device 8, selects corresponding spray procedure.This
The paint spray booth at place includes priming paint spray booth 3.1, middle painting spray booth 4.1 and finishing coat spray booth 5.1.Automatic spraying system route track is according to setting
Determine program simulation workpiece shape to move reciprocatingly along workpiece advance vertical direction, reduces empty spray.
In one embodiment, as Fig. 5 shows one of embodiment for the room that fills spray.The room of filling spray herein includes priming paint
Fill spray room 4.5, the finishing coat of room 3.5, middle painting that fill spray fills spray room 5.5.Because being placed on drag chain conveying device 9.1 when workpiece spray painting operation
On, it is easy to cause contact top-coat paint film spraying effect bad.It is linked, is passed through by setting paint spraying system and drag chain conveying device 9.1
Touch-up paint position spacing is controlled, so that the contact surface of the two sections of drag chains in front and back is staggeredly arranged, to realize workpiece and drag chain conveying device
The identification of the position of 9.1 contact surface accurately carries out the operation that fills spray, and guarantees that workpiece surface paint film is complete, and the position after touch-up paint
Setting will not be contacted again with drag chain conveying device, cause the damage in spray painting face.
Although preferred embodiments of the present invention have been described, it is created once a person skilled in the art knows basic
Property concept, then additional changes and modifications may be made to these embodiments.Therefore, it includes excellent that the following claims are intended to be interpreted as
Select embodiment and fall into having altered and/or modifying for the scope of the invention, the change that embodiment according to the present invention is made and/
Or modification should be covered by the protection scope of the present invention.
Claims (13)
1. a kind of magnetic floats section of track automatic application product line system characterized by comprising
Feed mechanism is used for the piece uploading of section of track structural member supplied materials；
Mechanism is pre-processed, is located at after feed mechanism, preliminary treatment is carried out to the section of track structural member that conveying comes；
Basecoat paint and processing component are connected to after pretreatment mechanism, carry out priming paint spray to the section of track structural member that conveying comes
It applies and the section of track structural member after spraying is handled；
Floating coating spraying and processing component, be located at after basecoat paint and processing component, to conveying come section of track structural member into
Row floating coating is sprayed and is handled the section of track structural member after spraying；
Finishing coat spraying and processing component, be located at floating coating spraying and processing component after, to conveying come section of track structural member into
Row finishing coat is sprayed and is handled the section of track structural member after spraying；With
Component is transported, is connect with feed mechanism, for concatenation conveying and transhipment of the section of track structural member between each process.
2. automatic production line system according to claim 1, which is characterized in that the basecoat paint and processing component include
Basecoat paint and processing unit and priming paint fill spray and processing unit, basecoat paint and processing unit be located at pretreatment mechanism it
Afterwards, priming paint fills spray and processing unit is located at after basecoat paint and processing unit, and basecoat paint and processing unit and priming paint are mended
Testing agency and aligning gear are equipped with before spray and processing unit.
3. automatic production line system according to claim 2, which is characterized in that the basecoat paint and processing unit include
Priming paint spray booth, priming paint levelling room, the first priming paint drying room and the strong cold house of the first priming paint being arranged in series, priming paint spray booth are equipped with before
Aligning gear, aligning gear are equipped with testing agency before, and testing agency is connected to after pretreatment mechanism；Priming paint is filled spray and is handled
Device includes that the priming paint set gradually fills spray room, the second priming paint drying room and the strong cold house of the second priming paint, the second priming paint drying room and
It is equipped with the first transverse-moving mechanism for transhipment between the strong cold house of second priming paint, is equipped with aligning gear before the priming paint room of filling spray, corrects
It is equipped with testing agency before mechanism, testing agency is located at after the strong cold house of the first priming paint.
4. automatic production line system according to claim 3, which is characterized in that the priming paint uses anticorrosive paint containing zinc
Realize long-effective corrosion；The priming paint drying temperature is room temperature to adjustable between 90 DEG C, and drying time is arranged according to drying temperature, dries
The dry time is 20min to 40min.
5. automatic production line system according to claim 3 or 4, which is characterized in that the floating coating spraying and processing group
Part includes the floating coating spraying being arranged in series and processing unit and floating coating fills spray and processing unit, floating coating spraying and processing
Device is located at after basecoat paint and processing component；Floating coating spraying and processing unit and floating coating fill spray and processing unit before
It is equipped with testing agency and aligning gear.
6. automatic production line system according to claim 5, which is characterized in that the floating coating spraying and processing unit packet
It includes the middle painting spray booth being arranged in series, middle painting levelling room, apply drying room and the first cold house Zhong Tuqiang in first, middle paintings spray booth is set before
There is aligning gear, is equipped with testing agency before aligning gear, testing agency is located at after the strong cold house of the second priming paint；Floating coating fills spray
And processing unit includes that the middle painting set gradually fills spray room, second basecoat drying room and the strong cold house of second basecoat, second basecoat is dried
It is equipped with the second transverse-moving mechanism for transhipment between dry chamber and the strong cold house of second basecoat, is equipped with correction machine before the middle painting room of filling spray
Structure, aligning gear are equipped with testing agency before, and testing agency is located at after the first cold house Zhong Tuqiang.
7. automatic production line system according to claim 1 or 6, which is characterized in that the floating coating uses can be preferably
It is attached on priming paint and can completely cut off and protect the epoxy micaceous iron intermediate coat of priming paint；The drying temperature of floating coating is room temperature to 100 DEG C
Between it is adjustable, drying time be 25min to 50min.
8. automatic production line system according to claim 6 or 7, which is characterized in that the finishing coat spraying and processing component
Including the finishing coat spraying being arranged in series and processing unit and finishing coat fills spray and processing unit, and finishing coat spraying and processing unit are located at
After floating coating spraying and processing component；Finishing coat spraying and processing unit and finishing coat fill spray and processing unit is equipped with detection before
Mechanism and aligning gear.
9. automatic production line system according to claim 8, which is characterized in that the finishing coat spraying and processing unit include
Finishing coat spray booth, finishing coat levelling room, the first finishing coat drying room and the strong cold house of the first finishing coat being arranged in series, finishing coat spray booth are equipped with before
Aligning gear, aligning gear are equipped with testing agency before, and testing agency is located at after the cold house second basecoat Qi Qiang；Finishing coat fill spray and
Processing unit includes that the finishing coat set gradually fills spray room, the second finishing coat drying room and the strong cold house of the second finishing coat, finishing coat fill spray room it
It is preceding to be equipped with aligning gear, it is equipped with testing agency before aligning gear, testing agency is located at after the strong cold house of the first finishing coat.
10. according to claim 1 or automatic production line system described in 9, which is characterized in that the finishing coat is using ageing-resistant poly-
Urethane finishing coat or fluorine carbon finishing paint, the drying temperature of finishing coat are room temperature to adjustable between 100 DEG C, and drying time is set according to drying temperature
It sets, drying time is 25min to 50min.
11. automatic production line system according to claim 1, which is characterized in that the feed mechanism includes realizing the section of track
H profile steel and F rail buffer area that structural member H profile steel and F rail sequentially produce and the barcode scanning device for reading workpiece information, it is described
Barcode scanning device connects coating master control device, and feeding workpiece information is sent to each process control of production line by coating master control device
Device processed is with the complete painting operation of the auto-sequencing for realizing section of track structural member.
12. automatic production line system according to claim 1, which is characterized in that the production line is connected simultaneously using three rows
Column arrangement；Each work-room combines realization stream with drag chain conveying by the way of concatenation, through the roller-way conveying in transhipment component
Waterline operation, the transhipments of adjacent two rows materials is according to concatenated sequence by the first transverse-moving mechanism in transhipment component and second traversing
Mechanism realizes.
13. automatic production line system according to claim 1, which is characterized in that the pretreatment mechanism includes oil removing dress
It sets and peener, the degreasing unit uses multiinjector high-pressure saturated steam system, the section of track structural member is filled by oil removing
Surface derusting is carried out through peener again after setting cleaning.
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| CN201910566981.9A CN110433999A (en) | 2019-06-27 | 2019-06-27 | Automatic coating production line system for magnetic suspension track panel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910566981.9A CN110433999A (en) | 2019-06-27 | 2019-06-27 | Automatic coating production line system for magnetic suspension track panel |
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Cited By (1)
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| CN111250375A (en) * | 2020-02-27 | 2020-06-09 | 中国铁建重工集团股份有限公司 | Water-based paint coating process for thick steel plate |
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