CN110425979A - A kind of dot laser measurement method and device based on real training robot - Google Patents

A kind of dot laser measurement method and device based on real training robot Download PDF

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Publication number
CN110425979A
CN110425979A CN201910726465.8A CN201910726465A CN110425979A CN 110425979 A CN110425979 A CN 110425979A CN 201910726465 A CN201910726465 A CN 201910726465A CN 110425979 A CN110425979 A CN 110425979A
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CN
China
Prior art keywords
dot laser
robot
camera
focus
real training
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CN201910726465.8A
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Chinese (zh)
Inventor
黄婷
盛力源
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Jiangsu Huibo Robot Technology Co Ltd
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Jiangsu Huibo Robot Technology Co Ltd
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Priority to CN201910726465.8A priority Critical patent/CN110425979A/en
Publication of CN110425979A publication Critical patent/CN110425979A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The present invention provides a kind of dot laser measurement methods and device based on real training robot, it may be implemented so flexible that be measured using dot laser device, measurement efficiency is high, it can be widely popularized, method is the following steps are included: step 1: starting dot laser device, whether focused by the focus detection focus that camera shoots shooting dot laser, if the focus that out-focus readjustment camera is shot until camera is clear;Step 2: dot laser being projected on object to be measured, whether the focus detection focus of camera shooting dot laser focuses, if out-focus, then give robot controller one position offset, robot adjusts posture to adjust the position of dot laser, whether the focus detection focus that camera re-shoots dot laser focuses, if out-focus repeats to give position offset to adjust the position of dot laser, until the focal point of camera shooting is on object to be measured;Step 3;Dot laser acquires body surface data, obtains the measured value of object through processing.

Description

A kind of dot laser measurement method and device based on real training robot
Technical field
The present invention relates to intelligent measuring field more particularly to a kind of dot laser measurement methods based on real training robot And device.
Background technique
Dot laser sensor obtains the data on object under test surface in the way of non-contacting, then by data It handles to measure the apparent size and geometric error of object.This non-contacting measurement method, will not be right in measurement process Part damages.But in existing dot laser measurement method, dot laser sensor is fixed, measurement is inflexible, and makes It is also relatively low with efficiency in the process.
Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of dot laser measurement method and device based on real training robot, Flexible obtain may be implemented to measure using dot laser device, measurement efficiency is high, can be widely popularized.
Its technical solution is such that a kind of dot laser measurement method based on real training robot, which is characterized in that including Following steps:
Step 1: whether starting dot laser device is focused by the focus detection focus that camera shoots shooting dot laser, if It is clear that out-focus readjusts the focus that camera is shot until camera;
Step 2: dot laser being projected on object to be measured, whether the focus detection focus of camera shooting dot laser gathers Coke gives robot controller one position offset if out-focus, and robot adjusts posture to adjust the position of dot laser It sets, whether the focus detection focus that camera re-shoots dot laser focuses, if out-focus repeats to give position offset to adjust The position of dot laser, until the focal point of camera shooting is on object to be measured;
Step 3;Dot laser acquires body surface data, obtains the measured value of object through processing.
Further, before step 1, further comprising the steps of: camera and click being strolled into device and are mounted on robot end End, returns to zero-bit state for each axis of robot, then obtains the positional relationship of camera and robot using hand and eye calibrating method.
Further, in step 1, calibration is in the state of focal point, the positional relationship of camera and dot laser.
Further, the positional relationship of camera and robot passes through the transformation relation matrix T1 table between camera and robot Show, the positional relationship of camera and dot laser is indicated by the transformation relation matrix T2 between camera and laser, dot laser and machine The positional relationship of people, which passes through the transformation relation matrix T3 between dot laser and robot, to be indicated, wherein T3=T1*T2.
Further, in step 2, after robot controller handles position offset by Robotic inverse kinematics, The angular deviation in each joint of robot is obtained, to be mounted on machine by the corresponding adjustment each joint of robot of angular deviation The camera position of the end of device people can be adjusted.
A kind of dot laser measuring device based on real training robot, including robot, the end of the robot are equipped with Camera and dot laser, the robot are configured to be driven by robot controller, further includes: processor, memory and journey Sequence;
Described program stores in the memory, and the processor calls the program of memory storage, above-mentioned to execute Dot laser measurement method.
Further, the artificial six-joint robot of the machine.
Dot laser measurement method and device based on real training robot of the invention, by the way that dot laser is fixed on robot On arm, the measurement to object is realized using the flexibility of robot movable, using camera come trace point laser spot, simultaneously Dot laser is adjusted using mechanical arm, the adjust automatically focusing function during dot laser detection object has been achieved, is improved Intelligent and measurement efficiency, may be implemented so flexible that be measured using dot laser device, and measurement efficiency is high, Ke Yiguang It is general to be applied in the training operation of robot.
Detailed description of the invention
Fig. 1 is the flow chart of the dot laser measurement method of the invention based on real training robot;
Fig. 2 is the schematic diagram of the dot laser measuring device of the invention based on real training robot.
Specific embodiment
See Fig. 1, camera and click are first strolled device by a kind of dot laser measurement method based on real training robot of the invention It is mounted on robot end, each axis of robot is returned into zero-bit state, then obtains camera and machine using hand and eye calibrating method The positional relationship of people, then executes the following steps:
Step 1: whether starting dot laser device is focused by the focus detection focus that camera shoots shooting dot laser, if The focus that out-focus readjustment camera is shot until camera is clear, specifically, the judgement of focal position was photographed according to camera The size and quality of hot spot illustrate that laser focuses when the hot spot that camera photographed is small and limpid in sight;When the hot spot photographed When very big and fuzzy, illustrate that laser does not focus;
Calibration is in the state of focal point, the positional relationship of camera and dot laser, the positional relationship of camera and robot It is indicated by the transformation relation matrix T1 between camera and robot, the positional relationship of camera and dot laser passes through camera and laser Between transformation relation matrix T2 indicate that the positional relationship of dot laser and robot passes through the transformation between dot laser and robot Relational matrix T3 indicates, wherein T3=T1*T2;
Step 2: dot laser being projected on object to be measured, whether the focus detection focus of camera shooting dot laser gathers Coke, when dot laser is beaten on object, camera can be good at tracing into the focus of dot laser, when body surface difference in height is too big When, dot laser cannot focus at this time, and camera can be quickly detected this phenomenon, if out-focus, give robot control One position offset of device obtains robot after robot controller handles position offset by Robotic inverse kinematics The angular deviation in each joint makes the end for being mounted on robot by the corresponding adjustment each joint of robot of angular deviation Camera position can be adjusted, robot adjusts posture to adjust the position of dot laser, after the completion of primary adjustment, if Camera detects that dot laser in focus on objects, continues to acquisition testing object;If dot laser is not in focus on objects, just It gives position offset to continue to adjust, until dot laser focuses on body surface again, position offset is exactly robot setting Move distance, adjust always, until laser focus;
The robot pose to be reached according to position offset, pose, that is, X, Y, the translational movement of Z-direction and three directions Rotational coordinates obtain the angular deviation in each joint, then, robot is just according to Robotic inverse kinematics calculation formula Specified position can be reached, wherein the computation of inverse- kinematics formula has in robot controller, to be reached as long as known Pose coordinate, robot can be in the hope of each joint offsets;
Step 3;Dot laser acquires body surface data, unified to swash to point by the collected body surface data of dot laser It is handled under the coordinate system of light, obtains the measured value of object.
Dot laser measurement method based on real training robot of the invention, by establishing dot laser position, mechanical arm tail end Relativeness between posture and object under test position and three, guarantee dot laser can real-time tracking detection object, The adjust automatically focusing function during dot laser detection object has been achieved, has improved intelligent and measurement efficiency, So flexible that measure using dot laser device, measurement efficiency height may be implemented, the real training behaviour of robot can be widely applied to In work
See Fig. 2, the dot laser measuring device of the invention based on real training robot, including robot 1, the end of robot Camera 2 and dot laser 3 are installed, robot is configured to be driven by robot controller, further includes: processor, memory with And program;
Program stores in memory, and processor calls the program of memory storage, to execute above-mentioned dot laser measurement Method.
In the present embodiment, the artificial six-joint robot of machine.
In the realization of the above-mentioned dot laser measuring device based on real training robot, between memory and processor directly or It is electrically connected indirectly, to realize the transmission or interaction of data.For example, these elements between each other can be by one or more Communication bus or signal wire, which are realized, to be electrically connected, and can such as be connected by bus.Realization data access is stored in memory The computer executed instructions of control method, the software that can be stored in memory in the form of software or firmware including at least one Functional module, the software program and module that processor is stored in memory by operation, thereby executing various function application And data processing.
Memory may be, but not limited to, random access memory (Random Access Memory, referred to as: RAM), Read-only memory (Read Only Memory, referred to as: ROM), programmable read only memory (Programmable Read-Only Memory, referred to as: PROM), erasable read-only memory (Erasable Programmable Read-Only Memory, letter Claim: EPROM), electricallyerasable ROM (EEROM) (Electric Erasable Programmable Read-Only Memory, Referred to as: EEPROM) etc..Wherein, memory is for storing program, and processor executes program after receiving and executing instruction.
Processor can be a kind of IC chip, the processing capacity with signal.Above-mentioned processor can be logical With processor, including central processing unit (Central Processing Unit, referred to as: CPU), network processing unit (Network Processor, referred to as: NP) etc..It may be implemented or execute disclosed each method, step and the logic in the embodiment of the present application Block diagram.General processor can be microprocessor or the processor is also possible to any conventional processor etc..
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (8)

1. a kind of dot laser measurement method based on real training robot, which comprises the following steps:
Step 1: whether starting dot laser device is focused by the focus detection focus that camera shoots shooting dot laser, if not gathering It is clear that coke readjusts the focus that camera is shot until camera;
Step 2: dot laser is projected on object to be measured, whether the focus detection focus of camera shooting dot laser focuses, If out-focus, give robot controller one position offset, robot adjusts posture to adjust the position of dot laser, phase Whether the focus detection focus that machine re-shoots dot laser focuses, if out-focus repeats to give position offset to adjust dot laser Position, until camera shooting focal point on object to be measured;
Step 3;Dot laser acquires body surface data, obtains the measured value of object through processing.
2. a kind of dot laser measurement method based on real training robot according to claim 1, it is characterised in that: in step It is further comprising the steps of before 1: camera and click being strolled into device and are mounted on robot end, each axis of robot is returned into zero-bit Then state obtains the positional relationship of camera and robot using hand and eye calibrating method.
3. a kind of dot laser measurement method based on real training robot according to claim 2, it is characterised in that: in step In 1, the positional relationship of camera and dot laser in the state of focal point is demarcated.
4. a kind of dot laser measurement method based on real training robot according to claim 3, feature exist: in camera with The positional relationship of robot indicates that the position of camera and dot laser is closed by the transformation relation matrix T1 between camera and robot System indicated by transformation relation matrix T2 between camera and laser, the positional relationship of dot laser and robot by dot laser with Transformation relation matrix T3 between robot indicates, wherein T3=T1*T2.
5. a kind of dot laser measurement method based on real training robot according to claim 1, it is characterised in that: in step In 2, after robot controller handles position offset by Robotic inverse kinematics, the angle for obtaining each joint of robot is inclined Shifting amount, enables the camera position for being mounted on the end of robot by the corresponding adjustment each joint of robot of angular deviation It is adjusted.
6. a kind of dot laser measurement method based on real training robot according to claim 1, it is characterised in that: in step In 3, by the collected body surface data of dot laser, is handled under unification to the coordinate system of dot laser, obtain the survey of object Magnitude.
7. a kind of dot laser measuring device based on real training robot, including robot, it is characterised in that: the end of the robot End is equipped with camera and dot laser, and the robot is configured to be driven by robot controller, further includes: processor, storage Device and program;
Described program stores in the memory, and the processor calls the program of memory storage, requires 1 with perform claim The dot laser measurement method.
8. a kind of dot laser measuring device based on real training robot according to claim 7, it is characterised in that: the machine The artificial six-joint robot of device.
CN201910726465.8A 2019-08-07 2019-08-07 A kind of dot laser measurement method and device based on real training robot Pending CN110425979A (en)

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CN201910726465.8A CN110425979A (en) 2019-08-07 2019-08-07 A kind of dot laser measurement method and device based on real training robot

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112212787A (en) * 2020-10-13 2021-01-12 上海柏楚数控科技有限公司 Method, device and equipment for detecting focus offset of laser equipment and storage medium
CN114346485A (en) * 2021-10-29 2022-04-15 首都航天机械有限公司 Laser welding trajectory planning method for dense-arrangement pipe space curve under weld joint tracking
CN114346485B (en) * 2021-10-29 2024-05-14 首都航天机械有限公司 Close-packed pipe space curve laser welding track planning method under weld joint tracking

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Publication number Priority date Publication date Assignee Title
US5001324A (en) * 1989-09-14 1991-03-19 General Electric Company Precision joint tracking laser welding system
CN101389296A (en) * 2006-02-20 2009-03-18 波光股份有限公司 Apparatus and method for the detection of the focused position of an optical system, and ophthalmological treatment apparatus
CN205254348U (en) * 2015-12-03 2016-05-25 华中科技大学 Laser welding real time on line monitoring system to complicated curved surface component
CN106595511A (en) * 2015-10-19 2017-04-26 沈阳新松机器人自动化股份有限公司 Robot laser vision three-dimensional measurement method
CN107677205A (en) * 2017-09-29 2018-02-09 桂林电子科技大学 A kind of laser measurement system and method based on industrial robot
CN107727616A (en) * 2017-10-16 2018-02-23 山东大学 A kind of auxilary focusing method and device

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
US5001324A (en) * 1989-09-14 1991-03-19 General Electric Company Precision joint tracking laser welding system
CN101389296A (en) * 2006-02-20 2009-03-18 波光股份有限公司 Apparatus and method for the detection of the focused position of an optical system, and ophthalmological treatment apparatus
CN106595511A (en) * 2015-10-19 2017-04-26 沈阳新松机器人自动化股份有限公司 Robot laser vision three-dimensional measurement method
CN205254348U (en) * 2015-12-03 2016-05-25 华中科技大学 Laser welding real time on line monitoring system to complicated curved surface component
CN107677205A (en) * 2017-09-29 2018-02-09 桂林电子科技大学 A kind of laser measurement system and method based on industrial robot
CN107727616A (en) * 2017-10-16 2018-02-23 山东大学 A kind of auxilary focusing method and device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112212787A (en) * 2020-10-13 2021-01-12 上海柏楚数控科技有限公司 Method, device and equipment for detecting focus offset of laser equipment and storage medium
CN114346485A (en) * 2021-10-29 2022-04-15 首都航天机械有限公司 Laser welding trajectory planning method for dense-arrangement pipe space curve under weld joint tracking
CN114346485B (en) * 2021-10-29 2024-05-14 首都航天机械有限公司 Close-packed pipe space curve laser welding track planning method under weld joint tracking

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Application publication date: 20191108

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