CN110425863A - A kind of energy-efficient glass cleaning drier - Google Patents

A kind of energy-efficient glass cleaning drier Download PDF

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Publication number
CN110425863A
CN110425863A CN201910825095.3A CN201910825095A CN110425863A CN 110425863 A CN110425863 A CN 110425863A CN 201910825095 A CN201910825095 A CN 201910825095A CN 110425863 A CN110425863 A CN 110425863A
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CN
China
Prior art keywords
air
glass
energy
purging
sedimentation basin
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Granted
Application number
CN201910825095.3A
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Chinese (zh)
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CN110425863B (en
Inventor
张志斌
王正秋
杨胜南
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Guangdong Huacai Glass Machinery Co Ltd
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Guangdong Huacai Glass Machinery Co Ltd
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Priority to CN201910825095.3A priority Critical patent/CN110425863B/en
Publication of CN110425863A publication Critical patent/CN110425863A/en
Application granted granted Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/04Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/005Drying-steam generating means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of energy-efficient glass cleaning drier, the present invention uses energy-saving automatically cleaning water circulating flusher, and rinsing water circulation use reduces energy consumption;Dry link point purging air-dries, drying three-level, purging and air-dried link use compressed air to be convenient for subregion and Time-sharing control, mobile air knife rapid purging device are designed, by the droplet rapid purging of glass surface to both sides, it can be passed through high temperature and high pressure steam cleaning purging, effect is more obvious;Distributed air-drying device is designed, the moisture weathering of glass surface is dry, energy consumption is further decreased using subregion, Time-sharing control technology, reduces noise;Auxiliary (steam) the heating, drying device of design electricity, glass surface and the steam of side are thoroughly dried;It designs automatic control system and realizes automatic control.

Description

A kind of energy-efficient glass cleaning drier
Technical field
The invention belongs to cleaning glass field more particularly to a kind of energy-efficient glass cleaning driers.
Background technique
Existing glass cleaning mostly uses brush roll water-washing method, is blown with high power air blowers by fixed air knife after wash water Wind dries up the moisture of glass surface.Major defect is: noise is big, energy consumption is high, low efficiency etc..
Glass cleaning is discontinuous progress, and the size of glass, specification are indefinite, cannot when cleaning glass with traditional equipment It is adjusted according to the width of glass, causes water resource and energy loss very big.Such as 201410295159.0 disclosure of patent A kind of air knife cleaning machine of glass, but its air knife and the width across entire transmission device cause beyond glass width Part causes the waste of resource.
Summary of the invention
The purpose of the present invention is designing a kind of novel energy-efficient glass cleaning drier, the present invention using it is energy-saving from Clean water circulating flusher, rinsing water circulation use reduces energy consumption;Dry link point purging air-dries, drying three-level, purging and It air-dries link and subregion and Time-sharing control is convenient for using compressed air, mobile air knife rapid purging device is designed, by glass surface Droplet rapid purging to both sides, high temperature and high pressure steam cleaning purging can be passed through, effect is more obvious;Design is distributed to air-dry dress It sets, the moisture weathering of glass surface is dry, energy consumption is further decreased using subregion, Time-sharing control technology, reduces noise;If Auxiliary (steam) the heating, drying device of meter electricity, glass surface and the steam of side are thoroughly dried;Automatic control system is designed to realize It automatically controls.
In order to achieve the above object, technical scheme is as follows:
A kind of energy-efficient glass cleaning drier, including rack 1 are equipped with apparatus for conveying glass 2 in rack 1, along glass The transmission direction of glass transmission device 2 is symmetrical above and below to be sequentially installed with circulating water wash unit 3, mobile purge unit 4, air dried cell 5 With heating, drying module group unit 6.
Further to improve, 2 end of apparatus for conveying glass, which is equipped with, is cleaned and dried frame 7.
Further to improve, the mobile purge unit 4 includes blowing along the movement that 2 width direction of apparatus for conveying glass is arranged Guide rail 41 is swept, moving trolley 42 is slidably connected on mobile purging guide rail 41, passes through 8 axis of air knife reversing mechanism in moving trolley 42 It is connected to and several purging air knives 43 is installed, each purging air knife 43 is cooperated to be mounted on Edge check sensor 9.
Further to improve, the air knife reversing mechanism 8 is motor or rotary cylinder.
Further to improve, the inlet of the circulating water wash unit 3 is equipped with glass width detection sensor 10, described Glass width detection sensor 10 is several close to switch or laser range sensor.
Further to improve, the apparatus for conveying glass 2 includes several transfer rollers 21.
Further to improve, the circulating water wash unit 3 includes the upper flushing extended along 2 width direction of apparatus for conveying glass The length direction of pipe 31 and lower flushing pipe 32, upper flushing pipe 31 and lower flushing pipe 32 is mounted on several flushing water taps 33;Undershoot The lower section for washing pipe 32 is equipped with the drip tray 34 being obliquely installed, and 34 lower end of drip tray is fitted with sedimentation basin 35, sedimentation basin 35 It closes on and clear water reserviors 36 is installed, the short inner wall or heavy in 35 remaining position of sedimentation basin of the inner wall that sedimentation basin 35 and clear water reserviors 36 close on The inner wall that shallow lake pond 35 and clear water reserviors 36 close on is top formed scupper;Sedimentation basin 35 and 36 bottom of clear water reserviors are communicated with blowdown Pipe 37 is equipped with blowdown valve 38 on sewage pipe 37;Upper flushing pipe 31 and lower flushing pipe 32 are connected by water pump 39 and clear water reserviors 36 It is logical;Clear water reserviors 36 are also communicated with water supply pipe 310, and water compensating valve 311 is equipped on water supply pipe 310;36 internal upper part of clear water reserviors is equipped with Upper liquid level sensor 312, lower part are equipped with lower liquid level sensor 313, and upper liquid level sensor 312 and lower liquid level sensor 313 have Line is wirelessly connected water compensating valve 31.
It is further to improve, it is mounted on water curtain adjusting slider 314 in the upper flushing pipe 31 and lower flushing pipe 32,;Edge Upper flushing pipe 31 and lower 32 length direction of flushing pipe are equipped with telescopic device, are equipped on telescopic device and water curtain adjusting slider The 314 driving sliding blocks 315 to attract each other,;The telescopic device is cylinder or the screw rod 317 for being connected with motor 316;Water curtain tune It saves sliding block 314 and wraps up elasticity layer, the elastic layer is rubber or elastoplastic.
Further to improve, the sedimentation basin 35 includes first stage precipitation tank 351, the second-level settling pond for successively closing on setting 352 and three-level sedimentation basin 353, the inner wall of first stage precipitation tank 351, second-level settling pond 352 and three-level sedimentation basin 353 gradually decrease, And each sedimentation basin 35 is mounted on the intermediate bulkhead 354 higher than inner wall setting, 354 bottom of intermediate bulkhead and 35 bottom of sedimentation basin It is formed with gap 355;The water curtain adjusting slider 315 and water curtain adjusting slider 314 are that magnetic force block 314 or one are another for iron block One is magnetic force block 314.
Further to improve, the air dried cell 5 is distributed air dried cell, and distributed air dried cell includes several distributions The air-dried air knife 51 of formula arrangement;The heating, drying module group unit 6 includes several distributed electric heaters 61;Described group vertical To air-dried air knife 51 and electric heater 61 correspondence Edge check sensor 9 is installed.
Advantages of the present invention:
1. the present invention uses energy-saving automatically cleaning water circulating flusher, rinsing water circulation use reduces energy consumption.
2,.Dry link point purging, air-dried, drying three-level, purging and air-dried link are convenient for subregion using compressed air And Time-sharing control, high temperature can be passed through by designing mobile air knife rapid purging device for the droplet rapid purging of glass surface to both sides High-pressure steam-cleaning purging, effect are more obvious.
3. distributed air-drying device is designed, the moisture weathering of glass surface is dry, using subregion, Time-sharing control technology Energy consumption is further decreased, noise is reduced.
4. auxiliary (steam) the heating, drying device of design electricity, glass surface and the steam of side are thoroughly dried.
It is automatically controlled 5. designing automatic control system and realizing.
Detailed description of the invention
Fig. 1 is entirety perspective view of the invention;
Fig. 2 is that plan structure of the invention can schematic diagram;
Fig. 3 is the structural schematic diagram of mobile purge unit;
Fig. 4 is the structural schematic diagram of circulating water wash unit;
Fig. 5 is the structural schematic diagram of cleaning pipe;
Fig. 6 is a kind of schematic diagram of moving trolley;
Fig. 7 is the schematic perspective view of mobile purge unit;
Fig. 8 is the structural schematic diagram of cross bar and through-hole;
Fig. 9 is the mobile purge unit and heating, drying module group unit of embodiment 2;
Figure 10 is the overlooking structure diagram of embodiment 3;
Figure 11 is the theory structure schematic diagram that V-type guide wheel transports glass in embodiment 3;
Figure 12 is the structural schematic diagram of synchronous pulley and synchronous belt in embodiment 3.
Specific embodiment
Embodiment 1
A kind of energy-efficient glass cleaning drier of the present invention as illustrated in fig. 1 and 2 is by rack, circulating water wash unit, glass Glass transmission device is cleaned and dried frame (including upper cleaning drying frame, lower cleaning-drying frame), automatic control system composition, wherein on It is cleaned and dried frame and lower cleaning-drying frame is structure symmetrical above and below;
Successively install that circulation wash water unit, to move purge unit, distributed air dried cell, electricity auxiliary along apparatus for conveying glass (steam) heating, drying module group unit (heating, drying module group unit) is constituted;
Circulation wash water unit is made of spray tube, brush roll;
Mobile purge unit is formed by moving purging guide rail, moving trolley, air knife reversing mechanism, purging air knife;Movement is small The real-time mode of vehicle and mobile purging guide rail can there are many, specific one kind as shown in Figure 5, in the middle part of two mobile purging guide rails It is formed with sliding slot, moving trolley or so is respectively in sliding slot there are two idler wheel, and idler wheel is connected with shaft and motor, and shaft passes through axis It holds and is connect with air knife erecting bed.
Distributed air dried cell by longitudinally controlled valve group 52, crosswise joint valve group 53, air-dry air knife group 51 form (these Do not marked in figure) or be made of the air-dried air knife 51 of several individual distributed arrangements.
Auxiliary (steam) heating module of electricity by axial flow blower 62, electric heater 61 (electrical heat exchanger or steam heat-exchanger), Radiator 63 forms;Or several electric heaters 61 being separately provided form;
Upper each link corresponding site of washer-drier frame is equipped with Edge check sensor (such as close to switch), circulation wash water It is that machine entrance is equipped with glass width detection sensor before unit;
The course of work (attached drawing 2):
When being washed glass and entering wash water drying machine, glass width detection sensor detects glass width automatically, and circulation is washed Water unit spray tube sets spraying width according to glass width automatically, mobile purge unit moving trolley converts automatically and stores shifting Dynamic purging stroke, distributed air dried cell open the air-dried air knife corresponded in width range, auxiliary (steam) the heating, drying mould group of electricity Unit corresponds to width module into pre- Warm status;
Mobile purging: it is washed glass and first passes through glass transmission after circulation wash water link is washed plus glass is sent to shifting Dynamic purge unit, as shown in Fig. 2, first 1 Edge check sensor detect glass front along when first swing flap knife it is automatic Blowing, moving trolley start to move back and forth in corresponding stroke;Second Edge check sensor detect glass front along when Second purging air knife is dried automatically;Third Edge check sensor detect glass front along when third purging air knife from Dynamic purging;When glass back edge is after Edge check sensor, corresponding purging air knife stops purging;This link according to High temperature and high pressure steam purging, the gasification cleaning action using high temperature and high pressure steam to spot can be such that cleaning imitated more obvious;
Distribution air-dries: Edge check sensor detect glass front along when first crosswise joint valve open, therefore Preceding corresponding longitudinally controlled valve group has already turned on, therefore the 1-7 air knife controlled by first crosswise joint valve starts to purge;Work as glass Glass is mobile, it is subsequent along detection sensor detect glass front along when, corresponding crosswise joint valve army opens;When glass back Along when passing through Edge check sensor, corresponding crosswise joint valve and longitudinally controlled valve group are turned off.Specifically, referring to Fig. 7 and 8, distributed air dried cell includes air-drying general pipeline 54, air-dries general pipeline 54 and is communicated with air inlet pipe 55 and several air-dried pipes 56, air-dries pipe 56 are communicated with several air-dried air knives 51 by vertical tube 57;Crosswise joint valve group 53 is installed, crosswise joint valve group 53 is wrapped on vertical tube 57 The cross bar 58 across vertical tube 57 is included, the through-hole 59 cooperated with vertical tube 57 is formed on cross bar 58, cross bar 58 is connected with push-pull device at fixed 510 such as cylinders.
Auxiliary (steam) heating, drying of electricity: it is also equipped with Edge check sensor, Edge check sensor detects glass Front along when correspond to electricity auxiliary (steam) the heating, drying module blower starting of width, radiator gives out hot wind and dries to glass Dry-cure;Glass back edge corresponds to heater after Edge check sensor and stops heating, and blower delay stops.
Embodiment 2
In order to save the energy, while increasing cleaning effect, to mobile purge unit (4) and heating, drying module group unit (6) It is improved as follows:
Heating, drying module group unit (6) is changed to steam heating structure, specifically includes blower 601, steam heater 602 and dissipates Hot device 63;The exit of 602 internal steam pipe of steam heater is connected to blowing for mobile purge unit (4) by moisture outlet pipe 603 Swing flap knife (43).
It heats up in this way, high-temperature steam enters steam heater by steam inlet tube to heating, drying module, fan operation When cold air blowed into steam heater, the hot wind after steam heater heats dries glass surface from radiator discharge It is dry
Steam blowing: high-temperature steam will become steam mixed vapour after participating in heat exchange, and steam mixed vapour passes through steam Enter mobile purging air knife after outlet discharge, and glass surface is purged from mobile purging air knife nozzle ejection, is cleaned;
Air dried cell (5): compressed air enters distributed air-dried module by compressed air inlet pipe, longitudinally, laterally Air knife blowout is air-dried under the control of control valve, and glass surface is purged, is air-dried;
It is cleaned and dried process: being washed glass and be introduced into water washing device and once cleaned through spray tube brush roll;After washing Glass surface will adhere to a large amount of droplet, and when glass is by purging air knife, air knife nozzle sprays steam mixed vapour to glass table Face carries out secondary cleaning, while the droplet of glass surface is blown and rushes to both sides and fall by the mobile purging of air knife;After steam blowing, cleaning The remaining water mark of glass surface again through air-dry air knife blowout compressed air purging, air-dry;Glass is through compressed air purging, wind Enter drying module after dry, the hot wind that radiator excludes carries out drying and processing to glass surface, finally reached glass surface The effect of white drying.
Embodiment 3
Used in Example 1 conveyed by rubber roller (transfer roller 21) and the friction of glass surface.But it exists Following disadvantage:
1. roll surfaces are easy to be stained with the hard crystals object such as particulate matter, easily glass surface is scratched in transmit process.
2. rubber roller production and processing is at high cost, and environmental pollution is serious.
It falls off 3. rubber roller runing time is easy to aging too long, secondary pollution is caused to glass when using on cleaning equipment.
4. be not easy to clean lower glass surface when using on glass cleaning machine since rubber roller is arranged than comparatively dense, It is dry.
Overcome disadvantages mentioned above, on the basis of embodiment 1, transmitting device improved as follows:
As shown in figs. 10-11, screw rod 101 is installed in the width direction of rack 1, it is sliding that screw rod 101 is threaded with screw rod Block 102, screw rod sliding block 102 slidably connect polished rod 103;Reeded passive guide wheel 104 is provided on screw rod sliding block 102, It is equipped in rack 1 with the cooperation of passive guide wheel 104 with reeded active guide wheel 105, the active guide wheel 105 is connected with rotation Force mechanisms 106 are rotated, screw rod 101 is connected with rotating mechanism 114.Passive guide wheel 104 and active guide wheel 105 are V-type guide wheel.Silk Bar 101 be it is multiple, 102 two sides of screw rod sliding block are equipped with backing drum 107.
Sliding pin 108 is installed, the passive rotating shaft 109 of passive guide wheel 104 is slidably connected at sliding on screw rod sliding block 102 On pin 108;Passive rotating shaft 109 is connected with compressed spring 110.It shakes and is equipped at least two on the active rotating shaft 111 of active guide wheel 105 A synchronous pulley 112 carries out transmission rotation by being set in synchronous belt 113 on synchronous pulley 112 between adjacent active rotating shaft 111 Power mechanism 106 is motor, and rotating mechanism 114 is silk.Bar adjusts motor;It is revolved by bearing 115 and rack 1 at 101 both ends of screw rod Turn connection.
Glass two sides are clamped by V-type guide wheel in this way to be transmitted, so that glass is hanging, is greatly reduced glass and are scratched Possibility, and the coverage part of Glass base greatly reduces, and facilitates and is sufficiently cleaned to Glass base.
The effect of roller is supported first is that glass is facilitated to import V-type guide wheel, second is that mitigating V-type guide wheel when transmission structural glass Load-bearing simultaneously prevents glass sag from reducing the shaking in transmit process.
Above-described embodiment is only the specific embodiment of the present invention, not as a limitation of the invention.

Claims (10)

1. a kind of energy-efficient glass cleaning drier, including rack (1), apparatus for conveying glass (2) are installed in rack (1), Along the transmission direction of apparatus for conveying glass (2) it is symmetrical above and below be sequentially installed with circulating water wash unit (3), mobile purge unit (4), Air dried cell (5) and heating, drying module group unit (6).
2. energy-efficient glass cleaning drier as described in claim 1, which is characterized in that the apparatus for conveying glass (2) End, which is equipped with, is cleaned and dried frame (7).
3. energy-efficient glass cleaning drier as claimed in claim 2, which is characterized in that the mobile purge unit (4) Including the mobile purging guide rail (41) being arranged along apparatus for conveying glass (2) width direction, the company of sliding on mobile purging guide rail (41) It is connected to moving trolley (42), is connected in moving trolley (42) by air knife reversing mechanism (8) and several purging air knives are installed (43), each purging air knife (43) is cooperated to be mounted on Edge check sensor (9).
4. energy-efficient glass cleaning drier as claimed in claim 3, which is characterized in that the air knife reversing mechanism (8) For motor or rotary cylinder.
5. energy-efficient glass cleaning drier as described in claim 1, which is characterized in that the circulating water wash unit (3) Inlet be equipped with glass width detection sensor (10), the glass width detection sensor (10) be it is several close to switch Or laser range sensor.
6. energy-efficient glass cleaning drier as described in claim 1, which is characterized in that the apparatus for conveying glass (2) Including several transfer rollers (21).
7. energy-efficient glass cleaning drier as described in claim 1, which is characterized in that the circulating water wash unit (3) Including the upper flushing pipe (31) and lower flushing pipe (32) extended along apparatus for conveying glass (2) width direction, upper flushing pipe (31) and The length direction of lower flushing pipe (32) is mounted on several flushing water taps (33);Inclination is installed below lower flushing pipe (32) to set The drip tray (34) set, drip tray (34) lower end are fitted with sedimentation basin (35), and sedimentation basin (35), which closes on, is equipped with clear water reserviors (36), the short inner wall or sedimentation basin (35) in sedimentation basin (35) remaining position of inner wall that sedimentation basin (35) and clear water reserviors (36) are closed on The inner wall closed on clear water reserviors (36) is top formed scupper;Sedimentation basin (35) and clear water reserviors (36) bottom are communicated with blowdown It manages (37), blowdown valve (38) is installed on sewage pipe (37);Upper flushing pipe (31) and lower flushing pipe (32) by water pump (39) with Clear water reserviors (36) connection;Clear water reserviors (36) are also communicated with water supply pipe (310), and water compensating valve (311) are equipped on water supply pipe (310); Clear water reserviors (36) internal upper part is equipped with liquid level sensor (312), and lower part is equipped with lower liquid level sensor (313), and upper liquid level passes Sensor (312) and the wired or wireless connection water compensating valve (31) of lower liquid level sensor (313).
8. energy-efficient glass cleaning drier as claimed in claim 7, which is characterized in that the upper flushing pipe (31) and under Water curtain adjusting slider (314) are mounted in flushing pipe (32),;Pacify along upper flushing pipe (31) and lower flushing pipe (32) length direction Equipped with telescopic device, the driving sliding block (315) to attract each other with water curtain adjusting slider (314) is installed on telescopic device,;It is described Telescopic device is cylinder or the screw rod (317) for being connected with motor (316);Water curtain adjusting slider (314) wraps up elasticity layer, described Elastic layer is rubber or elastoplastic.
9. energy-efficient glass cleaning drier as claimed in claim 8, which is characterized in that the sedimentation basin (35) include according to The secondary first stage precipitation tank (351) for closing on setting, second-level settling pond (352) and three-level sedimentation basin (353), first stage precipitation tank (351), The inner wall of second-level settling pond (352) and three-level sedimentation basin (353) gradually decreases, and each sedimentation basin (35) is mounted on higher than interior The intermediate bulkhead (354) of wall setting, intermediate bulkhead (354) bottom and sedimentation basin (35) bottom have gap (355);The water Curtain adjusting slider (315) and water curtain adjusting slider (314) be magnetic force block (314) or one be iron block another be magnetic force block (314)。
10. energy-efficient glass cleaning drier as described in claim 1, which is characterized in that the air dried cell (5) is point Cloth air dried cell, distributed air dried cell include the air-dried air knife (51) of several distributed arrangements;The heating, drying mould group Unit (6) includes several distributed electric heaters (61);Described group of longitudinal air-dried air knife (51) and electric heater (61) is equal Correspondence is equipped with Edge check sensor (9).
CN201910825095.3A 2019-09-03 2019-09-03 High-efficiency energy-saving glass cleaning dryer Active CN110425863B (en)

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CN110425863B CN110425863B (en) 2024-07-12

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CN111185428A (en) * 2020-01-20 2020-05-22 深圳市诺赛德精密科技有限公司 Cell-phone glass frosting polishing cleaning system
CN113865375A (en) * 2021-10-08 2021-12-31 广东中烟工业有限责任公司 Dryer radiator protection device and control method thereof

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