CN110424717A - FRP template for building and preparation method thereof - Google Patents

FRP template for building and preparation method thereof Download PDF

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Publication number
CN110424717A
CN110424717A CN201910710919.2A CN201910710919A CN110424717A CN 110424717 A CN110424717 A CN 110424717A CN 201910710919 A CN201910710919 A CN 201910710919A CN 110424717 A CN110424717 A CN 110424717A
Authority
CN
China
Prior art keywords
frp
building
plate
template
frp plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910710919.2A
Other languages
Chinese (zh)
Inventor
秦珩
徐红伟
范艳君
刘磊
杨德兴
吴磊
王锐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Sibel Composite Material Yizheng Co Ltd
Shenyang Huisi Installation Engineering Co Ltd
NANJING SPARE COMPOSITES CO Ltd
Original Assignee
Nanjing Sibel Composite Material Yizheng Co Ltd
Shenyang Huisi Installation Engineering Co Ltd
NANJING SPARE COMPOSITES CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Sibel Composite Material Yizheng Co Ltd, Shenyang Huisi Installation Engineering Co Ltd, NANJING SPARE COMPOSITES CO Ltd filed Critical Nanjing Sibel Composite Material Yizheng Co Ltd
Priority to CN201910710919.2A priority Critical patent/CN110424717A/en
Publication of CN110424717A publication Critical patent/CN110424717A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4835Heat curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/02Forming boards or similar elements

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

The invention belongs to technical field of buildings, and in particular to a kind of FRP template for building and preparation method thereof.FRP template for building is spliced by several FRP flat plate splicings or by FRP plate and part auxiliary material;The 4800TEX roving and specification that the FRP plate is 35-45% by mass content are 300-900g/m2Alkali-free glass fiber felt be reinforcing material, using viscosity 350-750mPas unsaturated polyester resin as matrix, it is formed using pultrude process, moulding process can also use other FRP moulding process based on pultrusion: such as compression molding, vacuum diversion molding, hand pasting forming;Any end of the FRP plate is fixed with the connecting tube for connecting adjacent FRP plate.The present invention have light weight, intensity it is high, it is assembled it is convenient, demoulding is convenient, uses that the number of turnover is high, comprehensive advantage at low cost.

Description

FRP template for building and preparation method thereof
Technical field
The invention belongs to technical field of buildings, and in particular to a kind of FRP template for building and preparation method thereof.
Background technique
Building template is a kind of temporary supporting structure, makes concrete structure, component by defined by design requirement production Position, geometric dimension forming keep its correct position and bear the external loads of building template self weight and effect on it.It carries out The purpose of form work engineering is to guarantee concrete engineering quality and construction safety, accelerate construction progress and reduce engineering cost.
The existing common template of architectural engineering has aluminum alloy mould plate, steel form, wood/plywood form.Above-mentioned template all has Itself the advantages of, but also have the shortcomings that obvious: the disposable cost of steel form, aluminum alloy pattern plate is big, and weight is big, is not easy assembly, Demoulding security risk is big, not easy mold release etc.;Wood/plywood form tree species are selected by each department actual conditions, and general is mostly pine Wood and China fir are big to the wooden consumption, reuse rate is low.
Summary of the invention
In order to solve the above-mentioned technical problem, the purpose of the present invention is to provide a kind of FRP templates for building, with quality Gently, intensity is high, assembly is convenient, demoulding is convenient, the comprehensive advantages such as high, at low cost using the number of turnover.
To realize the above-mentioned technical purpose, the following technical solution is employed by the present invention: FRP template for building is put down by several FRP Plate splices or is spliced by FRP plate and part auxiliary material;
The 4800TEX roving and specification that the FRP plate is 35-45% by mass content are 300-900g/m2's Alkali-free glass fiber felt is made of reinforcing material, the unsaturated polyester resin with viscosity in 350-750mPas of matrix;The FRP Any end of plate is fixed with the connecting tube for connecting adjacent FRP plate.
The FRP plate is wherein fixed with reinforcing pipe on one side as a preferred technical solution, to increase template overall steel Property, drum from preventing in casting concrete.
It is fine to meet GB/T 31539-2015 < structure for the mechanical property of the FRP plate as a preferred technical solution, Dimension enhancing composite material section bar > in M23 grade.
As a preferred technical solution, the shape of the FRP plate be tabular, slot material type or angular shape, certainly not It is limited to above-mentioned shape, the specification of each shape is also not limited to one kind.
The FRP plate is by being pressed against connection or thermoset epoxy structure gluing knot or heat as a preferred technical solution, Any one of melten gel bonding or mechanical connection manner or the fixed reinforcing pipe of several combinations.
The FRP plate is by being pressed against connection or thermoset epoxy structure gluing knot or heat as a preferred technical solution, Any one of melten gel bonding or mechanical connection manner or the fixed connecting tube of several combinations.
The reinforcing pipe is zinc-plated square steel pipe as a preferred technical solution, and the specific size for reinforcing steel pipe can basis Casting is built the height of (such as wall) and is determined.
The connecting tube is zinc-coated flat steel sheet pipe as a preferred technical solution, and equally, the specific size of joint steel pipe can be with It is determined according to the height of casting building (such as wall).
Wherein, the auxiliary material is steel framework, aluminium frame, FRP tubing, wood/glued board, split bolt, pin and/or support The auxiliary members such as part, these auxiliary members are mainly used for place of the FRP plate as formwork cloth when not in place, such as corner or different Entire cloth mould is completed in shape, narrow place etc. by these auxiliary materials.When needing auxiliary material to splice, material is assisted The surface area of material accounts for the ratio of entire template to be advisable with being no more than 15%.
The present invention also provides the preparation methods of above-mentioned FRP template for building, include the following steps:
Step 1: for the 4800TEX roving and specification of 35-45% being 300-900g/m with mass content2Alkali-free Glass fiber felt be reinforcing material, using viscosity 350-750mPas unsaturated polyester resin as matrix, using pultrude process at FRP plate is made in type;Certain moulding process can also be used other FRP moulding process: be such as molded into based on pultrusion Type, vacuum diversion molding, hand pasting forming etc.;
Step 2: any end in FRP plate bonds the connecting tube for connecting adjacent FRP plate;If FRP plate ruler It is very little larger, then in the fixed reinforcing pipe of wherein one side of FRP plate;
Step 3: several FRP plates mutually splice or spliced by FRP plate and part auxiliary material, FRP for building is made Template.
Wherein in step 2, the arrangement spacing of the reinforcing pipe is less than 150mm.
The density of FRP template of the invention is 1.9g/cm3, about steel form 1/4, aluminum alloy pattern plate 2/3;Tensile strength 400MPa or more, about the 2 of steel form times can be reached;The present invention have light weight, intensity it is high, it is assembled it is convenient, demoulding is convenient, makes With number of turnover height, comprehensive advantage at low cost.
Detailed description of the invention
The following drawings are only intended to schematically illustrate and explain the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is the structural schematic diagram of the FRP plate of slot material type;
Fig. 2 to Fig. 5 is the structural schematic diagram of the flat FRP plate of different size;
Fig. 6, Fig. 7 are the structural schematic diagrams of the FRP plate of the angular shape of different size;
Fig. 8 is the structural schematic diagram of FRP template for building in embodiment one;
Fig. 9 is the structural schematic diagram of FRP template for building in embodiment two.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is further explained.In the following detailed description, only pass through explanation Mode describes certain exemplary embodiments of the invention.Undoubtedly, those skilled in the art will recognize, In In the case where without departing from the spirit and scope of the present invention, described embodiment can be repaired with a variety of different modes Just.Therefore, attached drawing and description are regarded as illustrative in nature, and are not intended to limit the scope of the claims.
Embodiment one
As shown in Figures 1 to 7, each FRP plate is followed successively by 206*103*3 slot material type FRP plate A, 100*3 in the present embodiment Tabular FRP plate B, 300*3 tabular FRP plate C, 400*3 tabular FRP plate D, 600*3 tabular FRP plate E, 100*100*3 angular shape FRP plate F, 103*103*3 angular shape FRP plate G, (unit is mm).
Wherein, Fig. 1 show slot material type FRP plate A, logical on the outside of notch any end for the formwork of whole wall thickness Cross by be pressed against connection or thermoset epoxy structure gluing knot or hot melt adhesive bonding or any one of mechanical connection manner or 0 × 25 × 1.8 zinc-coated flat steel sheet pipe of zinc-coated flat steel sheet pipe Isosorbide-5-Nitrae of several combinations fixed upper 40 × 25 × 1.8 is flat to be put and stretches out half use In connecting adjacent FRP plate, the present embodiment bracket groove material type FRP plate A fixes the zinc-coated flat steel sheet pipe 1 at both ends.
Fig. 2 to Fig. 5 show tabular FRP plate B, C, D, E of different length specification, for the formwork of metope, rule Lattice size can be combined into required minimum modulus, and tabular FRP plate B lesser for size only passes through in any end It is pressed against connection or thermoset epoxy structure gluing knot or any one of hot melt adhesive bonding or mechanical connection manner or several groups Close 0 × 25 × 1.8 zinc-coated flat steel sheet pipe 1 of fixed upper 40 × 25 × 1.8 zinc-coated flat steel sheet pipe Isosorbide-5-Nitrae it is flat put and stretch out half be used to connect phase Adjacent template;The middle section of (when length is more than 300mm) larger for size also passes through pressing connection or thermoset epoxy knot Structure gluing knot or any one of hot melt adhesive bonding or mechanical connection manner or several combinations fixed upper 25 × 25 × 1.2 are zinc-plated Square steel tube 2, to increase whole rigidity, drum from preventing in casting concrete.
Fig. 6, Fig. 7 show angular shape FRP plate, and for the formwork at wall yin, yang angle, any end passes through pressing Connection or any one of thermoset epoxy structure gluing knot or hot melt adhesive bonding or mechanical connection manner or several combinations are solid Surely 0 × 25 × 1.8 zinc-coated flat steel sheet pipe 1 of upper 40 × 25 × 1.8 zinc-coated flat steel sheet pipe Isosorbide-5-Nitrae is flat puts and to stretch out half adjacent for connecting FRP plate.Certainly, zinc-coated flat steel sheet pipe can also play for other specifications, one side for connecting adjacent template Effect, while also playing the reinforcement effect of secondary joist jointly with zinc-plated square steel pipe.
With reference to Fig. 8, the present embodiment illustrates a kind of FRP template for building, by 2 pieces of 206*103*3 slot material type FRP plate A, 2 pieces of 100*3 tabular FRP plate B, 2 pieces of 300*3 tabular FRP plate C, 1 piece of 100*100*3 angular shape FRP plate F, 1 piece 103*103*3 angular shape FRP plate G is molded as FRP template for building (wall use) as shown in Figure 8 by splicing branch.
The 4800TEX roving and specification that above-mentioned FRP plate is 35-45% by mass content are 300-900g/m2 Alkali-free glass fiber felt be made of reinforcing material, the unsaturated polyester resin with viscosity in 350-750mPas of matrix.FRP is flat The density of plate is about 1.9g/cm3, about steel form 1/4, aluminum alloy pattern plate 2/3;Tensile strength can reach 400MPa or more, about It is 2 times of steel form, with light weight, intensity is high, assembly is convenient, demoulding is convenient, uses number of turnover height, synthesis at low cost Advantage.
Embodiment two
With reference to Fig. 9, the present embodiment illustrates a kind of FRP template for building, what FRP plate therein and embodiment one used Each FRP plate material is identical, only needs to be varied on group mould and specification type selecting according to building.
It is by 2 pieces of 206*103*3 slot material type FRP plate A, 4 pieces of 100*3 tabular FRP plate B, 2 pieces of 400*3 tabulars FRP plate D, 4 pieces of 600*3 tabular FRP plate E, 2 pieces of 100*100*3 angular shape FRP plate F, 2 pieces of 103*103*3 angular shapes FRP plate G is molded as FRP template for building (wall use) as shown in Figure 9 by splicing branch.
Although embodiment one, embodiment two only illustrate the side of the FRP template for building made of several FRP flat plate splicings Case, but the foregoing is merely the schematical specific embodiment of the present invention, the range being not intended to limit the invention.
As in addition to the above implementation exceptions, FRP plate can be arbitrarily made with needed for building body formwork in the form of minimum modules The template wanted can also be spliced using FRP plate and part auxiliary material (such as steel framework, aluminium frame, FRP tubing);It is any Those skilled in the art, made equivalent changes and modifications under the premise of not departing from design and the principle of the present invention, It should belong to the scope of protection of the invention.

Claims (10)

1. FRP template for building, it is characterised in that: splice by several FRP flat plate splicings or by FRP plate and part auxiliary material It forms;
The 4800TEX roving and specification that the FRP plate is 35-45% by mass content are 300-900g/m2Alkali-free glass Fine felt is made of reinforcing material, the unsaturated polyester resin with viscosity in 350-750mPas of matrix;The FRP plate Any end is fixed with the connecting tube for connecting adjacent FRP plate.
2. FRP template for building as described in claim 1, it is characterised in that: being wherein fixed on one side for the FRP plate adds Gu pipe.
3. FRP template for building as described in claim 1, it is characterised in that: the mechanical property of the FRP plate meets GB/T M23 grade in 31539-2015<structure fiber reinforced composite section bars>.
4. FRP template for building as claimed in claim 3, it is characterised in that: the shape of the FRP plate is tabular, slot Material type or angular shape.
5. FRP template for building as claimed in claim 3, it is characterised in that: the FRP plate is by being pressed against connection or thermosetting Property epoxy construction gluing knot or hot melt adhesive bonding or any one of mechanical connection manner or several combinations fixation reinforcing Pipe.
6. FRP template for building as claimed in claim 3, it is characterised in that: the FRP plate is by being pressed against connection or thermosetting Property epoxy construction gluing knot or hot melt adhesive bonding or any one of mechanical connection manner or several combinations fixation connection Pipe.
7. such as the described in any item FRP templates for building of claim 2 to 6, it is characterised in that: the reinforcing pipe is zinc-plated square steel Pipe, the connecting tube are zinc-coated flat steel sheet pipe.
8. FRP template for building as described in claim 1, it is characterised in that: the auxiliary material is steel framework, aluminium frame, FRP pipe Material, wood/glued board, split bolt, pin and/or supporting element.
9. the preparation method of FRP template for building as described in claim 1, which comprises the steps of:
Step 1: for the 4800TEX roving and specification of 35-45% being 300-900g/m with mass content2Alkali-free glass fiber felt For reinforcing material, using viscosity 350-750mPas unsaturated polyester resin as matrix, using pultrude process molding or mould FRP plate is made in molded, vacuum diversion molding, hand pasting forming etc.;
Step 2: any end in FRP plate bonds the connecting tube for connecting adjacent FRP plate;If FRP panel size compared with Greatly, then in the fixed reinforcing pipe of wherein one side of FRP plate;
Step 3: several FRP plates mutually splice or spliced by FRP plate and part auxiliary material, FRP mould for building is made Plate.
10. the preparation method of FRP template for building as claimed in claim 9, it is characterised in that: in step 2, the reinforcing The arrangement spacing of pipe is less than 150mm.
CN201910710919.2A 2019-08-02 2019-08-02 FRP template for building and preparation method thereof Pending CN110424717A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910710919.2A CN110424717A (en) 2019-08-02 2019-08-02 FRP template for building and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910710919.2A CN110424717A (en) 2019-08-02 2019-08-02 FRP template for building and preparation method thereof

Publications (1)

Publication Number Publication Date
CN110424717A true CN110424717A (en) 2019-11-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910710919.2A Pending CN110424717A (en) 2019-08-02 2019-08-02 FRP template for building and preparation method thereof

Country Status (1)

Country Link
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06240861A (en) * 1993-02-19 1994-08-30 Dainippon Ink & Chem Inc Framework for concrete and construction of concrete building wall
CN1113285A (en) * 1994-03-31 1995-12-13 深川博 Structure of transvers plate
CN2525160Y (en) * 2001-11-02 2002-12-11 曹卫荣 Combined building formwork
CN201420392Y (en) * 2009-04-29 2010-03-10 上海克朗宁技术设备有限公司 Convex column welding type building template
CN106009575A (en) * 2016-05-19 2016-10-12 南京斯贝尔复合材料有限责任公司 Glass reinforced plastic section material and preparation method thereof and cooling tower

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06240861A (en) * 1993-02-19 1994-08-30 Dainippon Ink & Chem Inc Framework for concrete and construction of concrete building wall
CN1113285A (en) * 1994-03-31 1995-12-13 深川博 Structure of transvers plate
CN2525160Y (en) * 2001-11-02 2002-12-11 曹卫荣 Combined building formwork
CN201420392Y (en) * 2009-04-29 2010-03-10 上海克朗宁技术设备有限公司 Convex column welding type building template
CN106009575A (en) * 2016-05-19 2016-10-12 南京斯贝尔复合材料有限责任公司 Glass reinforced plastic section material and preparation method thereof and cooling tower

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Application publication date: 20191108

RJ01 Rejection of invention patent application after publication