Blanket pile processing device
Technical Field
The invention relates to the field of spinning, in particular to a carpet pile processing device.
Background
For example, the disclosure number is CN 108035065A's a fine hair mechanism is removed to artificial fur braider, including feeding rod group, ejection of compact rod group, go the fine hair case, go to pat the rod, pat rod, aspiration channel down, it is the equal open-ended rectangular bodily form box in both ends about for going the fine hair case, feeding rod group is located the left side of going the fine hair box, and ejection of compact rod group is located the right side of going the fine hair box, it is equipped with a plurality of last bat and pat the rod down to go the fine hair incasement, goes to pat the rod and links to each other with the roof that goes the fine hair case through push-and-pull device, and lower bat passes through push-and-pull device and links to each other with the diapire that goes the fine hair case, be equipped with a plurality of through-holes on the both sides lateral wall around going the fine hair case, two outsides respectively are equipped with a fixed cover. According to the invention, the upper flapping stick and the lower flapping stick are arranged in the fluff removing box, so that a semi-finished product can be effectively flapped, and fluff is separated; however, the effect of the invention is not good when the beating principle is used for removing the fluff of the blanket, and the phenomenon of incomplete fluff removal exists.
Disclosure of Invention
The invention aims to provide a carpet pile processing device which can completely remove loose piles on a carpet.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a carpet fine hair processing apparatus, includes basic frame, body frame, movable roller, extension frame, bottom surface treatment brush, top surface treatment brush and through the pole, the rigid coupling body frame is gone up to the basic frame, connects the movable roller on the body frame, and the right-hand member rigid coupling of extension frame and body frame upside, bottom surface treatment brush and top surface treatment brush all are connected with the extension frame, and the top surface is handled the brush and is located the bottom surface and handle brush directly over and the two contact, through pole and basic frame threaded connection.
The basis frame includes base plate, the grudging post, the lead screw, motor and axle, grudging post of rigid coupling respectively on the four corners of base plate up end, the lead screw is provided with two, the both ends of one of them lead screw rotate respectively and connect on two grudging posts that are located the front end, the both ends of another lead screw rotate respectively and connect on two grudging posts that are located the rear end, band pulley I of right-hand member difference rigid coupling of two lead screws, the downside of two grudging posts that are located the right-hand member rotates respectively and connects an axle, band pulley II of rigid coupling respectively on two axles, band pulley I and band pulley II that are in same end all are connected through belt drive, band pulley III of right-hand member difference rigid coupling of two axles, two band pulley III are connected through belt drive, the output shaft and one of them axle rigid.
The body frame includes body frame body, frame I and fixed roll, and the body frame body is provided with two, and the upper end of two body frame bodies all is equipped with frame I, and the downside of two frame I all is equipped with the rolling bearing, and the rigid coupling has silica gel on the surface of fixed roll, both ends rotate respectively around the fixed roll to be connected two rolling bearings on, the equal rigid coupling of lower extreme of two body frame bodies is on the base plate.
The movable roller comprises a movable roller body, movable belt seat bearings, a smooth rod I, a compression spring I and a limiting ring I, wherein silica gel is fixedly connected to the outer surface of the movable roller body, the left end and the right end of the movable roller body are respectively and rotatably connected with the movable belt seat bearings, two smooth rods I are respectively and fixedly connected to the two movable belt seat bearings, the four smooth rods I are respectively sleeved with the compression spring I, and the upper ends of the four smooth rods I are respectively and fixedly connected with the limiting ring I; the movable rod body is located the upper end of fixed roll and the contact of the two, and I sliding connection of two smooth rods on one of them activity tape seat bearing is in the upper end of one of them frame I, and I sliding connection of two smooth rods on the other activity tape seat bearing is in the upper end of one of them frame I, and the upper end of every compression spring I all contacts with the upper end of the frame I that corresponds.
The extension frame comprises a carrier roller, frame arms and a frame II, the front end and the rear end of the carrier roller are respectively and rotatably connected to the right ends of the two frame arms, and the middle parts of the two frame arms are respectively provided with the frame II; the two frame arms are respectively and fixedly connected to the upper sides of the right ends of the two main frame bodies.
The bottom surface treatment brush comprises a brush plate I, rubber brush heads I, contact parts I, connection parts I, smooth rods II, compression springs II, limiting rings II, supporting plates and arc-shaped parts I, wherein the brush plate I is fixedly connected with a plurality of rows of rubber brush heads I, the front end and the rear end of the brush plate I are fixedly connected with one contact part I respectively, the outer ends of the two contact parts I are fixedly connected with one connection part I respectively, the upper ends of the outer ends of the two connection parts I are fixedly connected with one supporting plate respectively, and the left ends of the two supporting plates are provided with one arc-shaped part I which bends downwards respectively; the two joining parts I are fixedly connected with the middle parts of the two frame parts II respectively, and the left sides of the outer ends of the two supporting plates are fixedly connected with the inner ends of the two main frame bodies respectively.
The intervals between the rubber brush heads I in each row are the same, and the rubber brush heads I in the rows are arranged in a staggered mode.
The top surface treatment brush comprises a brush plate II, a rubber brush head II, a contact part II, a linking part II, a smooth rod III, a limiting ring III, a compression spring III, a matching supporting plate and an arc part II, wherein the lower end of the brush plate II is provided with a plurality of rows of rubber brush heads II, the front end and the rear end of the brush plate II are respectively fixedly connected with one contact part II, the upper ends of the outer ends of the two contact parts II are respectively fixedly connected with two smooth rods III, the upper ends of the four smooth rods III are respectively fixedly connected with one limiting ring III, the four smooth rods III are respectively sleeved with one compression spring III, the lower ends of the outer ends of the two contact parts II are respectively fixedly connected with one matching supporting plate, and the left ends of the two matching supporting plates; two contact site I correspond the contact with two contact sites II respectively, and two equal sliding connection of smooth rod III that are located the front end are in the upper end that is located the frame II of front end, and two equal sliding connection of smooth rod III that are located the rear end are in the upper end that is located the frame II of rear end, and every compression spring III's upper end all contacts with the upper end of the frame II that corresponds, two cooperation faggings respectively with two movable tape seat bearing rigid couplings.
The intervals between the rubber brush heads II in each row are the same, and the rubber brush heads II in the rows are arranged in a staggered manner; all the rubber brush heads I are respectively contacted with all the rubber brush heads II.
The passing rod comprises a passing rod body, a fixed connection seat and wheels, the front side and the rear side of the passing rod body are respectively and fixedly connected with the fixed connection seat, and the front end and the rear end of the passing rod body are respectively and rotatably connected with the wheels; the two fixed seats are respectively in threaded connection with the two lead screws, the wheel positioned at the front end is respectively in contact with the arc-shaped part I and the arc-shaped part II positioned at the front end, and the wheel positioned at the rear end is respectively in contact with the arc-shaped part I and the arc-shaped part II positioned at the rear end.
The carpet pile processing device has the beneficial effects that:
the invention carries out secondary connection unhairing treatment on the blanket, and most loose fluff is removed by combing the flexible material and combining electrostatic adsorption when the blanket carries out primary unhairing; when the blanket is subjected to secondary unhairing, the two sides of the blanket are subjected to unhairing through the movable stick body and the silica gel on the fixed roll, and the residual fluffs during primary unhairing are adhered to the surface of the silica gel by utilizing the viscosity of the silica gel; the invention utilizes the movement of the rod to drive the blanket to enter the invention for unhairing preparation work, and parts which block the blanket and the blanket move upwards automatically when the rod is close to the blanket or drives the blanket to move leftwards.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view showing the overall structure of a carpet pile processing apparatus according to the present invention;
FIG. 2 is a schematic view of the basic frame structure of the present invention;
FIG. 3 is a partial structural view of the base frame of the present invention;
FIG. 4 is a schematic view of the construction of the main frame of the present invention;
FIG. 5 is a schematic view of the construction of the movable roller of the present invention;
FIG. 6 is a schematic view of the extension frame structure of the present invention;
FIG. 7 is a schematic view of a bottom treatment brush of the present invention;
FIG. 8 is a schematic view of a top surface treatment brush configuration of the present invention;
fig. 9 is a schematic view of the pass bar configuration of the present invention.
In the figure: a base frame 1; a base plate 101; a stand 102; a lead screw 103; a motor 104; a shaft 105; a main frame 2; a main frame body 201; a frame I202; a fixed roller 203; a movable roller 3; a movable stick body 301; a movable pedestal bearing 302; an optical slide bar I303; a compression spring I304; a limiting ring I305; a stretching frame 4; a carrier roller 401; a rack arm 402; frame II 403; a bottom surface treatment brush 5; a brush plate I501; a rubber brush head I502; a contact portion I503; an engagement portion I504; a smooth rod II 505; a compression spring II 506; a limiting ring II 507; a stay plate 505; an arc part I506; a top surface treatment brush 6; a brush plate II 601; a rubber brush head II 602; a contact section II 603; an engagement part II 604; a smooth rod III 605; and a stop collar III 606. A compression spring III 607; a mating strut 608; an arc section II 609; by means of a rod 7; through the stem body 701; a stationary base 702; wheel 703.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
as shown in fig. 1-9, a carpet pile processing device, includes basic frame 1, body frame 2, movable roller 3, extension frame 4, bottom surface treatment brush 5, top surface treatment brush 6 and through pole 7, rigid coupling body frame 2 on the basic frame 1, connect movable roller 3 on the body frame 2, extension frame 4 and the right-hand member rigid coupling of body frame 2 upside, bottom surface treatment brush 5 and top surface treatment brush 6 all are connected with extension frame 4, and top surface treatment brush 6 is located bottom surface treatment brush 5 directly over and the contact of the two, through pole 7 and basic frame 1 threaded connection. The invention carries out secondary connection unhairing treatment on the blanket, and most loose fluff is removed by combing the flexible material and combining electrostatic adsorption when the blanket carries out primary unhairing; when the blanket is subjected to secondary unhairing, the two sides of the blanket are subjected to unhairing through the movable stick body 301 and the silica gel on the fixed roll 203, the silica gel has certain viscosity, and the residual fluffs during primary unhairing are adhered to the surface of the silica gel; the invention drives the blanket to enter the invention for unhairing preparation work through the movement of the rod 7, and parts which block the movement of the blanket and the blanket move upwards automatically when the rod 7 approaches the blanket or drives the blanket to move leftwards.
The second embodiment is as follows:
as shown in fig. 1 to 9, the base frame 1 includes a base plate 101, a stand 102, a lead screw 103, a motor 104 and a shaft 105, four corners of the upper end surface of the base plate 101 are respectively and fixedly connected with a vertical frame 102, two screw rods 103 are arranged, two ends of one lead screw 103 are respectively and rotatably connected with two vertical frames 102 positioned at the front end, the both ends of another lead screw 103 rotate respectively to be connected on two grudging posts 102 that are located the rear end, band pulley I of two lead screw 103's right-hand member rigid coupling respectively, two downside that are located the grudging post 102 of right-hand member rotate respectively and connect a axle 105, a band pulley II of rigid coupling respectively on two axles 105, band pulley I and band pulley II that are in same end all are connected through belt drive, band pulley III of two axle 105's right-hand member rigid coupling respectively, two band pulleys III are connected through belt drive, the output shaft of motor 104 and one of them axle 105 rigid coupling, motor 104 and base plate 101 rigid coupling. The motor 104 is started, an output shaft of the motor 104 drives the shaft 105 to rotate, the shaft 105 enables the two lead screws 103 to synchronously rotate under the action of the belt wheel I, the belt wheel II, the belt wheel III and the belt, the two lead screws 103 respectively drive the two fixed connection seats 702 to synchronously move left and right, and further the two lead screws can move left and right through the rod 7.
The third concrete implementation mode:
as shown in fig. 1 to 9, the main frame 2 includes two main frame bodies 201, two frame portions i 202 and two fixing rollers 203, the two main frame bodies 201 are provided with the two frame portions i 202, the lower sides of the two frame portions i 202 are provided with the belt seat bearings, the surface of the fixing roller 203 is fixedly connected with silica gel, the front end and the rear end of the fixing roller 203 are respectively rotatably connected to the two belt seat bearings, and the lower ends of the two main frame bodies 201 are fixedly connected to the base plate 101.
The fourth concrete implementation mode:
as shown in fig. 1-9, the movable roller 3 includes a movable roller body 301, a movable rolling bearing 302, a smooth rod i 303, a compression spring i 304 and a limiting ring i 305, the outer surface of the movable roller body 301 is fixedly connected with silica gel, the left and right ends of the movable roller body 301 are respectively rotatably connected with the movable rolling bearing 302, the two movable rolling bearings 302 are respectively fixedly connected with two smooth rods i 303, the four smooth rods i 303 are respectively sleeved with the compression spring i 304, and the upper ends of the four smooth rods i 303 are respectively fixedly connected with the limiting ring i 305; the movable roller body 301 is located at the upper end of the fixed roller 203 and is in contact with the fixed roller, two smooth rods I303 on one movable belt seat bearing 302 are connected to the upper end of one frame portion I202 in a sliding mode, two smooth rods I303 on the other movable belt seat bearing 302 are connected to the upper end of the other frame portion I202 in a sliding mode, and the upper end of each compression spring I304 is in contact with the upper end of the corresponding frame portion I202. The rod 7 moves rightwards, the wheel 703 on one side is squeezed into the space between the supporting plate 505 and the matched supporting plate 608 through the arc part I506 and the arc part II 609 on the side, because the supporting plate 505 is fixed in position, the two matched supporting plates 608 move upwards, namely the top surface treatment brush 6 moves upwards, the two matched supporting plates 608 drive the two movable bearings 302 with seats to move upwards, and then the movable rod body 301 moves upwards, and the rod 7 can smoothly pass through the space between the movable rod body 301 and the fixed roller 203.
The fifth concrete implementation mode:
as shown in fig. 1-9, the stretching frame 4 includes a carrier roller 401, frame arms 402 and frame portions ii 403, the front and rear ends of the carrier roller 401 are respectively rotatably connected to the right ends of the two frame arms 402, and the middle portions of the two frame arms 402 are respectively provided with one frame portion ii 403; the two frame arms 402 are respectively fixedly connected to the upper sides of the right ends of the two main frame bodies 201. The rotating idler 401 is used to tow the blanket. When the passing rod 7 moves rightwards to smoothly pass between the bottom surface treatment brush 5 and the top surface treatment brush 6, when the passing rod 7 is positioned at the right end of the bottom surface treatment brush 5 or the top surface treatment brush 6, one end of the blanket lapped on the carrier roller 401 is coiled on the passing rod body 701 or clamped on the passing rod body 701 through a tool such as a clamp, and then the passing rod 7 moves leftwards, so that one end of the blanket driven by the passing rod body 701 moves to the left end of the fixed roller 203 or the movable roller body 301.
The sixth specific implementation mode:
as shown in fig. 1-9, the bottom surface treatment brush 5 comprises a brush plate i 501, rubber brush heads i 502, contact portions i 503, linking portions i 504, smooth rods ii 505, compression springs ii 506, limiting rings ii 507, supporting plates 505 and arc portions i 506, wherein the brush plate i 501 is fixedly connected with a plurality of rows of rubber brush heads i 502, the front end and the rear end of the brush plate i 501 are respectively fixedly connected with one contact portion i 503, the outer ends of the two contact portions i 503 are respectively fixedly connected with one linking portion i 504, the upper ends of the outer ends of the two linking portions i 504 are respectively fixedly connected with one supporting plate 505, and the left ends of the two supporting plates 505 are respectively provided with one arc portion i 506 bending downwards; the two connecting parts I504 are respectively fixedly connected with the middle parts of the two frame parts II 403, and the left sides of the outer ends of the two supporting plates 505 are respectively fixedly connected with the inner ends of the two main frame bodies 201. From the one end of taking off the woollen blanket on through pole body 701, collect this end of woollen blanket through collection device, when collecting the woollen blanket, the woollen blanket can constantly go fine hair through going on for the first time between I502 of rubber brush head and the II 602 of rubber brush head.
The seventh embodiment:
as shown in figures 1-9, the rubber brush heads I502 in each row are spaced at the same interval, and the rubber brush heads I502 in each row are staggered. The rubber brush heads I502 or the rubber brush heads II 602 which are arranged in a staggered mode among the rows are fine when the blanket is combed, and no residue is generated.
The specific implementation mode is eight:
as shown in fig. 1-9, the top surface treatment brush 6 includes a brush plate ii 601, a rubber brush head ii 602, a contact portion ii 603, a linking portion ii 604, a smooth rod iii 605, a limiting ring iii 606, a compression spring iii 607, a matching supporting plate 608 and an arc portion ii 609, wherein the lower end of the brush plate ii 601 is provided with a plurality of rows of rubber brush heads ii 602, the front and rear ends of the brush plate ii 601 are respectively and fixedly connected with a contact portion ii 603, the upper ends of the outer ends of the two contact portions ii 603 are respectively and fixedly connected with two smooth rods iii 605, the upper ends of the four smooth rods iii 605 are respectively and fixedly connected with a limiting ring iii 606, the four smooth rods iii 605 are respectively sleeved with a compression spring iii 607, the lower ends of the outer ends of the two contact portions ii 603 are respectively and fixedly connected with a matching supporting plate 608, and the left ends of the two; the two contact parts I503 are correspondingly contacted with the two contact parts II 603 respectively, the two smooth rods III 605 at the front end are both connected to the upper end of the frame part II 403 at the front end in a sliding manner, the two smooth rods III 605 at the rear end are both connected to the upper end of the frame part II 403 at the rear end in a sliding manner, the upper end of each compression spring III 607 is both contacted with the upper end of the corresponding frame part II 403, and the two matched supporting plates 608 are fixedly connected with the two movable strip seat bearings 302 respectively. The secondary fluff removal is carried out between the movable stick body 301 and the fixed roller 203, namely when the rod 7 moves rightwards to be close to the blanket or the rod 7 moves leftwards to drive the blanket to move for preparing the fluff removal, the movable stick body 301 and the rubber brush head II 602 can automatically move upwards to enable the rod 7 or the blanket to pass through smoothly.
The specific implementation method nine:
as shown in fig. 1-9, the intervals between the rubber brush heads ii 602 in each row are the same, and the rubber brush heads ii 602 in the rows are arranged in a staggered manner; all the rubber brush heads I502 are respectively contacted with all the rubber brush heads II 602.
The detailed implementation mode is ten:
as shown in fig. 1 to 9, the passing rod 7 includes a passing rod body 701, a fixing seat 702 and a wheel 703, the passing rod body 701 is fixedly connected with one fixing seat 702 at each of the front and rear sides thereof, and the passing rod body 701 is rotatably connected with one wheel 703 at each of the front and rear ends thereof; the two fastening seats 702 are respectively in threaded connection with the two lead screws 103, the wheel 703 at the front end is respectively in contact with the arc part I506 and the arc part II 609 at the front end, and the wheel 703 at the rear end is respectively in contact with the arc part I506 and the arc part II 609 at the rear end. When the wheel 703 moves rightwards to prop open and block other parts passing through the rod body 701, when the wheel 703 moves leftwards to separate from the arc part I506 or the arc part II 609, the contact part II 603 moves downwards to contact with the contact part I503 under the action of gravity and the compression spring III 607, and simultaneously the rubber brush head I502 and the rubber brush head II 602 are in contact again, and similarly, the movable rod body 301 and the carrier roller 401 are also in contact again to prepare for unhairing operation of the blanket.
The invention relates to a carpet pile processing device, which has the working principle that:
one end of a blanket is put on a carrier roller 401, a motor 104 is started, an output shaft of the motor 104 drives a shaft 105 to rotate, the shaft 105 enables two lead screws 103 to synchronously rotate under the action of a belt wheel I, a belt wheel II, a belt wheel III and a belt, the two lead screws 103 respectively drive two fixed connection seats 702 to synchronously move left and right, then the shaft 7 can move left and right, the shaft 7 firstly moves right, a wheel 703 on one side is extruded between a supporting plate 505 and a matched supporting plate 608 through an arc part I506 and an arc part II 609 on the side, because the position of the supporting plate 505 is fixed, the two matched supporting plates 608 move upwards, namely a top surface processing brush 6 moves upwards, the two matched supporting plates 608 drive two movable belt seat bearings 302 to move upwards, then a movable rod body 301 moves upwards, the rod 7 can smoothly pass between the movable rod body 301 and a fixed roller 203, the rod 7 continuously moves right and smoothly passes between a bottom surface processing brush 5 and the top surface processing brush 6, when the passing rod 7 is positioned at the right end of the bottom surface treatment brush 5 or the top surface treatment brush 6, one end of the blanket lapped on the supporting roller 401 is rolled or clamped on the passing rod body 701 through a tool such as a clamp, and then the passing rod 7 moves leftwards, so that one end of the blanket driven by the rod body 701 moves to the fixed roller 203 or the movable roller body 301
The left end of the blanket is taken down from the through-bar body 701, the end of the blanket is collected by the collecting device, when the blanket is collected, the blanket can continuously go through the space between the rubber brush head I502 and the rubber brush head II 602 for primary fluff removal, then the fluff is removed for the second time continuously through the space between the movable roller body 301 and the fixed roller 203, namely when the rod 7 moves rightwards to approach the blanket or the rod 7 moves leftwards to drive the blanket to move for unhairing preparation work, the movable stick body 301 and the rubber brush head II 602 automatically move upwards to enable the passing rod 7 or the blanket to pass through smoothly, when the wheel 703 moves leftwards to be separated from the arc part I506 or the arc part II 609, the contact part II 603 moves downwards to be contacted with the contact part I503 under the action of gravity and a compression spring III 607, meanwhile, the rubber brush head I502 and the rubber brush head II 602 are in contact again, and the movable roller body 301 and the carrier roller 401 are in contact again in the same way; when the blanket is subjected to primary fluff removal, the two sides of the blanket are respectively carded through the rubber brush head I502 and the rubber brush head II 602 to remove fluff, static electricity generated by friction is generated to adsorb the fluff when the blanket is contacted with the rubber brush head I502 or the rubber brush head II 602, most loose fluff is removed by the primary fluff removal through combing of flexible materials and electrostatic adsorption, and the rubber brush heads I502 or the rubber brush heads II 602 which are staggered between rows are delicate when the blanket is carded, and no residue is generated; when the blanket is removed for the second time, fluff on two sides of the blanket is removed through the silica gel on the movable roller body 301 and the fixed roller 203, the silica gel has certain viscosity, and the residual fluff during the primary fluff removal is adhered to the surface of the silica gel.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.