CN110423416A - A kind of reflective insulation PVC waterproof roll and preparation method thereof - Google Patents

A kind of reflective insulation PVC waterproof roll and preparation method thereof Download PDF

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CN110423416A
CN110423416A CN201910675578.XA CN201910675578A CN110423416A CN 110423416 A CN110423416 A CN 110423416A CN 201910675578 A CN201910675578 A CN 201910675578A CN 110423416 A CN110423416 A CN 110423416A
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parts
reflective insulation
waterproof roll
pvc waterproof
coupling agent
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CN110423416B (en
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王小武
岳双霞
冯加永
杨红姱
李羿
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HUNAN SHENYU NEW MATERIALS CO Ltd
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HUNAN SHENYU NEW MATERIALS CO Ltd
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    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
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    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
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    • C09J7/38Pressure-sensitive adhesives [PSA]
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D5/00Roof covering by making use of flexible material, e.g. supplied in roll form
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    • C08K3/20Oxides; Hydroxides
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    • C09J2301/12Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
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Abstract

The invention discloses a kind of reflective insulation PVC waterproof rolls and preparation method thereof.By weight, including component: 100 parts of PVC resin powder;20~60 parts of plasticizer;10~30 parts of toughener;4~6 parts of epoxidized soybean oil;2~5 parts of heat stabilizer;Potassium hexatitanate and/or 3~12 parts of sodium hexatitanate;3~5 parts of titanium dioxide;0.2~0.5 part of stearic acid;0.1~0.4 part of calcium stearate;0.2~2 part of antioxidant;0.2~2 part of light stabilizer;20~40 parts of calcium carbonate;0.1~0.5 part of coupling agent.The coiled material has excellent dimensional stability and reflective insulation performance, and preferable mechanical property, low-temperature flexibility and anti-aging property, long product lifecycle, energy conservation and environmental protection are particularly suitable for the exposed use of roofing.

Description

A kind of reflective insulation PVC waterproof roll and preparation method thereof
Technical field
The present invention relates to building material technical fields, and in particular to a kind of reflective insulation PVC waterproof roll and its preparation side Method.
Background technique
PVC waterproof roll belongs to flexible waterproof material, compared with modified asphalt waterproof coiled material and water-repellent paint, has and uses The convenient advantage of service life length, environmental protection, working drawing review.Currently, in the market PVC waterproof roll be used for roof waterproof when, there is also Ageing-resistant performance and the bad defect of dimensional stability.
In addition, roofing contacts direct irradiation of sunlight, roof can only reflect the solar radiation of 10-20% under normal conditions, Most solar radiation is all absorbed by building roof or exterior wall, and after absorbing solar radiation, interior of building temperature is increased, and is increased Add air conditioner refrigerating electricity consumption, China is used for construction material heating every year and air-conditioning consumption accounts for about whole society's total energy consumption 20% or so.For this purpose, people have now been developed that many is anti-for roof reflector solar radiation or heat-insulated material, such as infrared ray Insulating moulding coating, plastic foamboard, rock wool board, inorganic or organic heat-insulating slurry etc. are penetrated, these materials will be compound with waterproof material Using to realize roof waterproof and heat insulation function, construction is mostly first to do insulating layer, and waterproof layer is re-layed on insulating layer, or Reflective insulation layer is re-layed on waterproof layer, is separately constructed, process is more, and it is at high cost, and quality is difficult to ensure.
Summary of the invention
Existing PVC waterproof roll has that ageing-resistant performance, dimensional stability and heat-proof quality are bad, to solve this One problem can reflect most solar radiation, and thermally conductive system in a first aspect, providing a kind of reflective insulation PVC waterproof roll Number is low, has reflection and obstructs dual heat insulation prevention heat and transmit inwards, so that interior of building temperature be effectively reduced.Room Face need to only be laid with one layer of coiled material, and heat preservation and water-proof function can be realized.Meanwhile the coiled material good stability of the dimension, ageing resistance Can be excellent, service life extends, low in cost, it can be achieved that energy conservation and environmental protection purpose.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of reflective insulation PVC waterproof roll, by weight, including following components:
100 parts of PVC resin powder;20~60 parts of plasticizer;10~30 parts of toughener;4~6 parts of epoxidized soybean oil;Thermostabilization 2~5 parts of agent;Potassium hexatitanate and/or 3~12 parts of sodium hexatitanate;3~5 parts of titanium dioxide;0.2~0.5 part of stearic acid;Calcium stearate 0.1~0.4 part;0.2~2 part of antioxidant;0.2~2 part of light stabilizer;20~40 parts of calcium carbonate;0.1~0.5 part of coupling agent.
Preferably, the plasticizer is dioctyl phthalate (DOP), tributyl citrate (TBC), terephthalic acid (TPA) At least one of dioctyl ester (DOTP), trioctyl trimellitate (TOTM) (TOTM).
Preferably, the heat stabilizer is lead salt stabilizer and/or Ca-Zn composite heat stabilizer.
Preferably, the coupling agent is at least one of silane coupling agent, titanate coupling agent, aluminate coupling agent.
Second aspect provides a kind of self-adhering-type reflective insulation PVC waterproof roll, including above-mentioned reflective insulation PVC waterproof roll Material and the self-adhesive layer and separation layer being successively set on the reflective insulation PVC waterproof roll.
Preferably, the self-adhesive layer is non-bituminous base hot-fusible pressure-sensitive adhesive self-adhesive layer.
The third aspect provides a kind of preparation method of reflective insulation PVC waterproof roll, comprising steps of
Batch mixer is added in PVC resin powder, toughener, heat stabilizer, plasticizer, epoxy soybean are added under stirring Oil, after plasticizer, epoxidized soybean oil are fully absorbed by PVC resin powder, be added sodium hexatitanate and/or potassium hexatitanate, calcium carbonate, Titanium dioxide, coupling agent are uniformly mixed, and add remaining ingredient mixing, cooling, discharging;
Mixture is squeezed out through screw extruder, calendering formation, and winding obtains reflective insulation PVC waterproof roll.
Preferably, procession parameters are as follows: barrel temperatures set at 140~160 DEG C, die temperature 165~ 175 DEG C, the control of driving screw machine revolving speed draws 230~270r/min of revolving speed in 25~35r/min.
Preferably, it before winding, further comprises the steps of: and the PVC sheet of calendering formation is coated into melt pressure sensitive by glue spreader Glue, and cover isolation film.
The one or more embodiments of the present invention at least have the advantages that
Sodium hexatitanate, potassium hexatitanate have very high infrared reflection rate and low thermal conductivity, are applied to this formula System can assign PVC waterproof roll excellent reflective insulation function, reduce absorption and transmission of the coiled material to solar radiation, rise To the effect of cooling and insulating, and coiled material good stability of the dimension, product machine-shaping shrinking percentage is low, has preferable intensity, just Degree and anti-aging property are particularly suitable for the exposed use of roofing, and only need to be laid with one layer of coiled material can be realized waterproof and heat-insulation and heat-preservation Effect, long product lifecycle, energy conservation and environmental protection.
Specific embodiment
Below by specific embodiment, the present invention will be described in detail.
A kind of reflective insulation PVC waterproof roll, by weight, including following components: 100 parts of PVC resin powder;Plasticizer 20~60 parts;10~30 parts of toughener;4~6 parts of epoxidized soybean oil;2~5 parts of heat stabilizer;Potassium hexatitanate and/or sodium hexatitanate 3~12 parts;3~5 parts of titanium dioxide;0.2~0.5 part of stearic acid;0.1~0.4 part of calcium stearate;0.2~2 part of antioxidant;Light is steady Determine 0.2~2 part of agent;20~40 parts of calcium carbonate;0.1~0.5 part of coupling agent.Each component is reasonably combined, can overcome well existing There are PVC waterproof roll ageing-resistant performance, dimensional stability and the bad defect of heat-proof quality, for example, potassium hexatitanate, sodium hexatitanate Heat insulating reflecting and humidification are mainly played, stearic acid and calcium stearate are used separately as in-lubricant and external lubricant, epoxy soybean PVC anti-aging property can be improved in oil, and titanium dioxide plays reinforcement, anti-aging and filling effect etc..Due to leading to above-mentioned excellent properties Crossing laying single layer coiled material can be realized excellent waterproof, heat-insulated dual function, and coiled material long service life is easy for construction, can extend The application of PVC waterproof roll, particularly suitable for the waterproof construction of roofing or terrace etc., long product lifecycle, section It can environmental protection.
Specifically, sodium hexatitanate microscopic appearance is column, potassium hexatitanate microscopic appearance is crystal whisker-shaped, is all had very high red Outside line reflectivity and lower thermal coefficient can be reduced absorption and transmission of the coiled material to solar radiation, play cooling and insulating Effect.Since sodium hexatitanate and/or potassium hexatitanate can be anti-most of infrared ray that object can be caused to heat up in solar radiation It is emitted back towards in atmosphere, therefore coiled material surface temperature reduces, anti-aging property improves, and service life extends.
The prior art prepares friction material using potassium hexatitanate mostly, also discloses its application in insulating moulding coating, but That the dispersity of potassium hexatitanate directly affects material or coating performance, it usually needs it is carried out individual surface it is modified at Reason, technique is relatively complicated, in addition, the mode of coating insulating moulding coating is difficult to ensure prolonged heat insulating reflecting effect.Currently, having no There is the report that sodium hexatitanate, potassium hexatitanate are used for PVC roll material, it is even more important that inventors have found that in this formula system In, without carrying out surface modification treatment to inorganic material, coupling agent is directly added into it is dry-mixed in raw material, then can through extrusion molding To obtain, heat-proof quality is good, product machine-shaping shrinking percentage is low, intensity, rigidity and the preferable PVC roll material of anti-aging property.Its In, coupling agent can be silane coupling agent, titanate coupling agent, aluminate coupling agent etc..
Calcium carbonate is preferably precipitated calcium carbonate, and partial size preferably 2000~5000 mesh can reduce coiled material cost.For plasticising Agent, toughener, heat stabilizer, antioxidant, light stabilizer can use type well known in the art.For example, plasticizer can be DOP, TBC, DOTP, TOTM etc..Toughener can be CPE, NBR, MBS resin, esters of acrylic acid etc., wherein CPE chlorinty with 35%~37% be it is best, NBR be preferably in nitrile grade, acrylonitrile content is preferably near 30%.Heat stabilizer can be lead salt Stabilizer and/or Ca-Zn composite heat stabilizer.Antioxidant is preferably composite antioxidant, can use antioxidant 1010 and antioxidant 168 compoundings.Light stabilizer can be ultraviolet absorbing agent.
Further, self-adhesive layer and separation layer are set gradually on reflective insulation PVC waterproof roll, self-adhering-type reflection is made Heat-insulated PVC waterproof roll realizes using self-adhesive layer and base and completely glues that water-proof function is reliable, easy for construction, low in cost, can mention High construction efficiency reduces construction cost.Wherein, self-adhesive layer is preferably non-bituminous base hot-fusible pressure-sensitive adhesive self-adhesive layer.
In the following Examples and Comparative Examples, PVC resin powder is SG-3 type, the degree of polymerization 1300;Toughener is CPE, and chlorine contains Amount 37%, remaining percent crystallization in massecuite≤2% are purchased from Qingdao sea crystallization factory, or are NBR, trade mark NBR2707, acrylonitrile content 27 ~30%, it is purchased from Lanzhou Petrochemical;0.2~1.0 μm of sodium hexatitanate diameter, 3~10 μm of length, 0.2~1.0 μ of potassium hexatitanate diameter M, is purchased from Tangshan metal whisker composite Manufacturing Co., Ltd by 10~80 μm of length;Calcium carbonate is precipitated calcium carbonate, 3000 mesh; Titanium dioxide is rutile-type R105;Light stabilizer is ultraviolet absorbent UV-531;Heat stabilizer is lead sulfate tribasic or calcium Zn composite heat stabilizer;Plasticizer is DOP.
Embodiment 1
Coiled material formula includes following components: 100 parts of PVC resin powder, DOP35 parts, CPE15 parts, 5 parts of epoxidized soybean oil, three 5 parts of alkali lead sulfate, 10 parts of sodium hexatitanate, 5 parts of titanium dioxide, 0.5 part of titanate coupling agent, 0.3 part of stearic acid, calcium stearate 0.4 part, 0.4 part of antioxidant 1010,0.2 part of irgasfos 168,0.5 part of UV-531,30 parts of calcium carbonate.
Embodiment 2
Coiled material formula includes following components: 100 parts of PVC resin powder, DOP35 parts, CPE15 parts, 5 parts of epoxidized soybean oil, three 5 parts of alkali lead sulfate, 10 parts of potassium hexatitanate, 5 parts of titanium dioxide, 0.5 part of titanate coupling agent, 0.3 part of stearic acid, calcium stearate 0.4 part, 0.4 part of antioxidant 1010,0.2 part of irgasfos 168,0.5 part of UV-531,30 parts of calcium carbonate.
Embodiment 3
Coiled material formula includes following components: 100 parts of PVC resin powder, DOP35 parts, NBR15 parts, 5 parts of epoxidized soybean oil, calcium 5 parts of Zn composite heat stabilizer, 5 parts of potassium hexatitanate, 5 parts of sodium hexatitanate, 5 parts of titanium dioxide, 0.5 part of titanate coupling agent, stearic acid 0.3 part, 0.4 part of calcium stearate, 0.4 part of antioxidant 1010,0.2 part of irgasfos 168,0.5 part of UV-531,30 parts of calcium carbonate.
Embodiment 4
Coiled material formula includes component: 100 parts of PVC resin powder, DOP35 parts, CPE15 parts, 5 parts of epoxidized soybean oil, calcium zinc it is multiple Close 5 parts of heat stabilizer, 5 parts of sodium hexatitanate, 5 parts of titanium dioxide, 0.5 part of titanate coupling agent, 0.3 part of stearic acid, calcium stearate 0.4 Part, 0.4 part of antioxidant 1010,0.2 part of irgasfos 168,0.5 part of UV-531,30 parts of calcium carbonate.
The coiled material preparation method of embodiment 1-4:
(1) material mixture: weighing each component by weight, and mixing first is added in PVC resin powder, toughener, heat stabilizer Plasticizer, epoxidized soybean oil is added in mixing in machine, abundant by PVC resin powder in plasticizer, epoxidized soybean oil After absorption, sodium hexatitanate, calcium carbonate, titanium dioxide, coupling agent is added, is uniformly mixed, is eventually adding remaining components mixing, works as mixing When temperature is up to 120 DEG C, material is cooled to and is discharged lower than 40 DEG C.
(2) extrusion-calendering: mixture is squeezed out through screw extruder, calendering formation.Barrel temperatures set is 140~160 DEG C, for die temperature at 165~175 DEG C, the control of driving screw machine revolving speed draws 230~270r/ of revolving speed in 25~35r/min min。
(3) gluing-covers isolation film: the PVC sheet through calendering formation coats non-bituminous base hot-fusible pressure-sensitive adhesive by glue spreader, And isolation film is covered, it then winds, detect, cutting, packaging.
Comparative example 1
Referring to embodiment 1, difference is coiled material formula: 10 parts of sodium hexatitanate is replaced with to 8 parts of hollow glass micropearl With 2 parts of titanium dioxide (i.e. titanium dioxide total amount is 7 parts).
Coiled material preparation method is same as Example 1, and difference is only that the type of above-mentioned inorganic filler is different.
Table 1
Product basic performance is detected according to GB 12952-2011 " polyvinylchloride waterproof roll " standard.
Reflective insulation performance is detected using self-control test device.Home-made contrivance: it is placed above polystyrene foam case Test sample places an infrared lamp direct irradiation sample at 300mm right above sample, and a band insertion is fixed inside bubble chamber Formula thermometer, precision ± 0.1 DEG C, -50 DEG C of range~110 DEG C, thermometer probe are close to below sample.Detection method: it opens red Outer lamp, irradiating sample 60min, recording thermometer displays temperature.
Embodiment 1-4 prepares coiled material and comparative example 1 prepares the performance of coiled material and is relatively shown in Table 1.As can be seen that with comparative example 1 It is compared using the scheme of hollow glass micropearl, the coiled material of embodiment preparation obviously has better dimensional stability and reflective insulation Performance, mechanical property, low-temperature flexibility and ageing resistance are also more excellent, higher than the standard requirements of GB 12952-2011.And comparative example 1 low-temperature bending is " -24.5 DEG C of flawlesses ", cannot reach the requirement of " -25 DEG C of flawlesses " as defined in the standard.
Above embodiments are explanation of the invention, and still, the invention is not limited to specific in above embodiment Details, a variety of equivalent substitutes or simple variant side that those skilled in the art carries out within the scope of the technical concept of the present invention Formula is within the scope of protection of the invention.

Claims (9)

1. a kind of reflective insulation PVC waterproof roll, which is characterized in that by weight, including following components:
100 parts of PVC resin powder;20~60 parts of plasticizer;10~30 parts of toughener;4~6 parts of epoxidized soybean oil;Heat stabilizer 2~ 5 parts;Potassium hexatitanate and/or 3~12 parts of sodium hexatitanate;3~5 parts of titanium dioxide;0.2~0.5 part of stearic acid;Calcium stearate 0.1~ 0.4 part;0.2~2 part of antioxidant;0.2~2 part of light stabilizer;20~40 parts of calcium carbonate;0.1~0.5 part of coupling agent.
2. reflective insulation PVC waterproof roll according to claim 1, which is characterized in that the plasticizer is O-phthalic Dioctyl phthalate (DOP), tributyl citrate (TBC), dioctyl terephthalate (DOTP), in trioctyl trimellitate (TOTM) (TOTM) At least one.
3. reflective insulation PVC waterproof roll according to claim 1, which is characterized in that the heat stabilizer is that lead salt is steady Determine agent and/or Ca-Zn composite heat stabilizer.
4. reflective insulation PVC waterproof roll according to claim 1, which is characterized in that the coupling agent is silane coupled At least one of agent, titanate coupling agent, aluminate coupling agent.
5. a kind of self-adhering-type reflective insulation PVC waterproof roll, which is characterized in that including described in claim 1-4 any one Reflective insulation PVC waterproof roll, and the self-adhesive layer and separation layer that are successively set on the reflective insulation PVC waterproof roll.
6. self-adhering-type reflective insulation PVC waterproof roll according to claim 5, which is characterized in that the self-adhesive layer is non- Asphaltic base hot-fusible pressure-sensitive adhesive self-adhesive layer.
7. a kind of method for preparing reflective insulation PVC waterproof roll described in claim 1-4 any one, which is characterized in that Comprising steps of
Batch mixer is added in PVC resin powder, toughener, heat stabilizer, plasticizer, epoxidized soybean oil are added under stirring, After plasticizer, epoxidized soybean oil are fully absorbed by PVC resin powder, sodium hexatitanate and/or potassium hexatitanate, calcium carbonate, titanium is added White powder, coupling agent are uniformly mixed, and add remaining ingredient mixing, cooling, obtain mixture;
The mixture is squeezed out through screw extruder, calendering formation, and winding obtains reflective insulation PVC waterproof roll.
8. the method according to the description of claim 7 is characterized in that procession parameters are as follows: barrel temperatures set 140~ 160 DEG C, die temperature at 165~175 DEG C, the control of driving screw machine revolving speed in 25~35r/min, draw revolving speed 230~ 270r/min。
9. method according to claim 7 or 8, which is characterized in that before winding, further comprise the steps of: calendering formation PVC sheet coats hot-fusible pressure-sensitive adhesive by glue spreader, and covers isolation film.
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CN110951192A (en) * 2019-12-18 2020-04-03 巩义市弘盛管道设备有限公司 Anti-aging modified polyvinyl chloride waterproof roll and preparation method thereof
CN110983808A (en) * 2019-12-18 2020-04-10 巩义市弘盛管道设备有限公司 Internal-enhancement type anti-aging polyvinyl chloride waterproof roll and preparation method thereof
CN111378238A (en) * 2020-04-29 2020-07-07 青岛鸿志道防水工程技术有限责任公司 Anti-aging waterproof coiled material and preparation method thereof
CN114442229A (en) * 2022-01-27 2022-05-06 江苏田信塑料光纤有限公司 Hot-melt-resistant optical fiber and production process thereof
CN114479307A (en) * 2020-10-27 2022-05-13 中国石油化工股份有限公司 High-polymerization-degree polyvinyl chloride composition for waterproof roll isolating membrane

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CN110951192A (en) * 2019-12-18 2020-04-03 巩义市弘盛管道设备有限公司 Anti-aging modified polyvinyl chloride waterproof roll and preparation method thereof
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Denomination of invention: A reflective and heat-insulating PVC waterproof membrane and its preparation method

Granted publication date: 20220311

Pledgee: Changsha Bank Co.,Ltd. Science and Technology Innovation Branch

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