CN110421485A - A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method - Google Patents
A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method Download PDFInfo
- Publication number
- CN110421485A CN110421485A CN201910787146.8A CN201910787146A CN110421485A CN 110421485 A CN110421485 A CN 110421485A CN 201910787146 A CN201910787146 A CN 201910787146A CN 110421485 A CN110421485 A CN 110421485A
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- China
- Prior art keywords
- abrasive material
- spray orifice
- air
- flow
- pipeline
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/003—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor whereby the workpieces are mounted on a holder and are immersed in the abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Abstract
The invention discloses a kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and methods, study and design a kind of device and method that efficient skin processing can be carried out to complex-curved, irregular hole, ultraprecise part.The device includes frame, abrasive material pond, pneumatic power system, gas ejecting system, workpiece rotary system.The device application fluidized bed principle simultaneously realizes different degrees of skin processing to different workpieces by changing air-flow velocity and abrasive grain.The present apparatus uses triangular platform spray orifice, further carries out gathering pressurization to high-speed flow, reduces pneumatic power system energy consumption, and the present apparatus is easy to operate, and cost is relatively low, not to environmental danger, is not affected by other factors, work more stability and high efficiency.
Description
Technical field
The present invention relates to a kind of triangular platform air pressure spray orifice suspension suspension grinder material pond finishing processing device and processing methods, belong to
Metal surface skin processing field.
Background technique
Surface quality of workpieces is an important indicator of evaluating parts quality, especially to hard-core technology ultraprecise part,
Piece surface level of processing directly affects the service performance and service life of product.Skin processing, which refers to, not to be cut off or from workpiece
Very thin material layer is cut off, the processing method for the purpose of reducing workpiece surface roughness is that one of advanced manufacturing technology is important
Index.The method that skin processing uses is different, and the processing quality of workpiece surface is also different, so that the quality of part and service life be made to have
Institute is different.Countries in the world today rapid development, China are badly in need of promoting itself manufacturing industry technology to catch up with and surpass world powers, part processing
Precision problem is always the key subjects in manufacturing industry, excellent parts finishing processing technology can then be obviously improved product quality,
Product Precision, the production efficiency of product and reduction production cost drive economic development to promote the manufacturing industry ability in China.
Current precision finishing mainly uses whole magnetorheological finishing, electric current darkening, magnetic suspension finishing, chemical machinery finishing
Equal ultraprecises polishing processing method.But magnetorheological fluid, ER fluid, magnetic fluid are expensive, and the waste liquid of chemical polishing
It will cause environmental pollution.China is in the important period of country's rapid development, has very big demand to precision finishing workpiece, because
This, needs to research and develop a kind of high efficiency, low cost, environmentally protective ultraprecise polishing processing method, to meet aerospace, life
Requirement of the sophisticated technologies such as the object medical treatment field to severe service components.
Summary of the invention
The present invention follows current hard-core technology idea of development, and is directed to the shortcoming of existing mainstream skin processing, announces
A kind of completely new triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method.The present apparatus is based on Dual-Phrase Distribution of Gas olid
Polishing processing method research, under high pressure gas effect, solid particle shows the solid contact condition of stream, when this Dual-Phrase Distribution of Gas olid
When contacting with workpiece surface, solid particle will play the role of mechanical polishing to the surface, by control the type of gas, temperature,
The feeding rotation speed of flow velocity and workpiece itself, to realize the skin processing different degrees of to workpiece.Triangular platform spray orifice is into one
Step gathers pressurization to high-speed flow, improves air velocity, saves pneumatic power system energy, improves working efficiency.
A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method are it is characterized by: described device is main
Including frame, abrasive material pond, pneumatic power system, gas ejecting system, workpiece rotary system；The pneumatic power system specifically includes that
Controllable air flow gas generator, filter, constant temperature control box, pressure-control valve；The gas ejecting system specifically includes that side constant temperature
Pipeline, bottom constant temperature pipeline, side triangular platform spray orifice, bottom triangular platform spray orifice；The workpiece rotary system specifically includes that stepping
Motor, bracket, shaft coupling, magnetic work fixture.
A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method are it is characterized by: the controllable air flow
Gas generator is connect with filter by pipeline, and filter is connected by pipeline with constant temperature control box, and constant temperature control box passes through
Pipeline connects pressure-control valve, and the size of real-time detection gas pressure, can thus provide for device and stablize clean perseverance
Warm air；Pressure-control valve is connected with the bottom constant temperature pipeline on abrasive material bottom of pond portion frame, and Constant-temp. pipeline annular array is in abrasive material
Bottom of pond portion and side, be spacedly distributed on Constant-temp. pipeline triangular platform spray orifice, and air-flow sprays from spray orifice and drives abrasive material in abrasive material pond
Interior high-speed mobile；The stepper motor is fixed by the bracket on device upper frame, stepper motor lower end by shaft coupling and
Magnetic work fixture is connected, and magnetic work fixture is used to fix the workpiece of skin processing, realizes workpiece and turns round in abrasive material pond
Movement.
The working principle of described device are as follows: controllable air flow gas generator generates air-flow required for skin processing, air-flow
Enter constant temperature control box after the impurity that filter filters out in air-flow, reaches needed for skin processing in constant temperature control box
The temperature wanted, is controlled the flow velocity of air-flow by pressure-control valve real-time monitoring device air pressure inside finally with this, to reach light
Whole processing request, the Constant-temp. pipeline that air-flow enters abrasive material bottom of pond portion quickly fill with the constant warm tube of abrasive material bottom of pond portion and side later
Road, and sprayed by triangular platform spray orifice.For abrasive material with air-flow together high-speed mobile, the part for making abrasive material have fluid is special in abrasive material pond
Property, form fluidized bed.Simultaneously stepper motor start and drive workpiece in abrasive material pond fast rotation move, revolution at a high speed workpiece and
High-speed mobile abrasive material comes into full contact with to realize the skin processing of workpiece.
Innovative point of the invention is: a kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method are provided,
The new breakthrough of workpiece skin processing is realized, which can select the type, temperature, stream of air-flow gas according to their needs
Speed also can choose variety classes, different size of abrasive grain, to provide a possibility that more for work pieces process；The device base
In the polishing processing method of Dual-Phrase Distribution of Gas olid, various complex parts are realized without dead angle skin processing；The device uses triangular platform
Spray orifice can gather pressurization to air-flow, thus it is energy saving, improve working efficiency.The device raw material is simple and convenient to operate, no
Chemical waste, and the using gas energy can be generated, to reach safe and reliable, high efficiency, low cost, environmentally protective want
It asks.
Detailed description of the invention
Fig. 1 abrasive material pond finishing processing device structure total figure.
The distribution of Fig. 2 abrasive material pond pipeline and pneumatic power system structure chart.
Fig. 3 is abrasive material pond triangular platform spray orifice distribution schematic diagram.
In figure: 1, stepper motor；2, upper frame；3, side triangular platform spray orifice；4, bottom triangular platform spray orifice；5, side is permanent
Warm pipeline；6, abrasive material pond；7, magnetic work fixture；8, shaft coupling；9, bracket；10, bottom constant temperature pipeline；11, under(-)chassis；
12, pressure-control valve；13, constant temperature control box；14, filter；15, controllable air flow gas generator；16, side triangular platform is sprayed
Hole；17, bottom triangular platform spray orifice.
Specific embodiment
The embodiment of the present invention is described further with reference to the accompanying drawing；
Fig. 1 is abrasive material pond finishing processing device structure total figure.Workpiece rotary system includes in figure: stepper motor [1], bracket [9],
Shaft coupling [8], magnetic work fixture [7], wherein stepper motor [1], which is bolted, is fixed on bracket [9], so with it is upper
Portion's frame [2] is firm to be combined.In figure in abrasive material pond [6]: side triangular platform spray orifice [3], bottom triangular platform spray orifice [4] divide at equal intervals
For cloth on side Constant-temp. pipeline [5] and bottom constant temperature pipeline [10], Constant-temp. pipeline is embedded in the inside of frame.
Fig. 2 is the distribution of abrasive material pond pipeline and pneumatic power system structure chart.Bottom constant temperature pipeline [10] annular shape is distributed in
Abrasive material pond [6] bottom, side Constant-temp. pipeline [5] are distributed in abrasive material pond [6] side four corners of the world four direction, Constant-temp. pipeline vertically
Both direction is connected with ambient pressure dynamical system by pipeline.Pneumatic power system includes: controllable air flow gas generator
[15] it is connected respectively with filter [14], constant temperature control box [13], pressure-control valve [12] by pipeline.Pneumatic power system pipe
The symmetrical two parts in road point access abrasive material pond [6] bottom constant temperature pipeline [10], to be connected with gas ejecting system.
Fig. 3 is abrasive material pond triangular platform spray orifice distribution schematic diagram.There is bottom triangular platform spray orifice [17] etc. in abrasive material pond [6] bottom
It is distributed in above bottom constant temperature pipeline [10], has side triangular platform spray orifice [3] in abrasive material pond [6] four corners of the world four side
It is spacedly distributed on side Constant-temp. pipeline [5] top.
The course of work: the air-flow that controllable air flow generator [15] starting generates passes through filter [14] first, filters out gas
After granule foreign in body, air-flow is into mistake constant temperature control box [13], gas temperature needed for skin processing is reached in insulating box
Afterwards, air-flow reaches pressure-control valve [12], and control valve controls the flow velocity into gas in pipelines by air pressure in detection pipeline
And flow.After the Constant-temp. pipeline [10] that both direction respectively enters abrasive material pond [6] bottom, air-flow spreads and is full of rapidly air-flow
Side Constant-temp. pipeline [5], air-flow are ejected into abrasive material pond [6] after triangular platform spray orifice gathers pressurization, the air-flow fast moved
The abrasive grain in abrasive material pond [6] is driven to fast move together, while stepper motor [1] starts, and is fixed on magnetic work fixture
[7] workpiece on, the high speed rotation together under the drive of shaft coupling [8].High-speed rotating workpiece and the abrasive material of high-speed mobile fill
Tap is touched to carry out accurate skin processing.
Claims (3)
1. a kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method, it is characterised in that: including frame, abrasive material
Pond, pneumatic power system, gas ejecting system, workpiece rotary system；The pneumatic power system specifically includes that controllable air flow gas is sent out
Raw device [15], filter [14], constant temperature control box [13], pressure-control valve [12]；The gas ejecting system specifically includes that side perseverance
Warm pipeline [5], bottom constant temperature pipeline [10], bottom surface triangular platform spray orifice [4], side triangular platform spray orifice [3]；Workpiece revolution system
System specifically includes that stepper motor [1], bracket [9], shaft coupling [8], magnetic work fixture [7], and pneumatic power system mentions for device
For the constant temperature air-flow that stabilization is clean；Gas ejecting system sprays gas from all directions spray orifice；Workpiece rotary system drives workpiece
In abrasive material pond [6] interior rotary motion.
2. a kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device described in accordance with the claim 1 and method, special
Sign is: the controllable air flow gas generator [15] is connect with filter [14] by pipeline, and filter [14] passes through pipeline
Be connected [13] with constant temperature control box, and constant temperature control box [13] connects pressure-control valve [12] by pipeline, and real-time detection gas
The size of pressure can thus provide for device and stablize clean constant temperature air-flow；Pressure-control valve [12] and abrasive material pond [6] bottom
Bottom constant temperature pipeline [10] on portion's frame is connected, and Constant-temp. pipeline annular array is on abrasive material bottom of pond portion and side, Constant-temp. pipeline
The triangular platform that is spacedly distributed spray orifice, air-flow spray from spray orifice and drive abrasive material high-speed mobile in abrasive material pond；The stepper motor
[1] it is fixed on device upper frame [2] by bracket [9], stepper motor [1] lower end passes through shaft coupling [8] and magnetic work
Fixture [7] is connected, and magnetic work fixture [7] is used to fix the workpiece of skin processing, realizes workpiece and turns round fortune in abrasive material pond
It is dynamic.
3. a kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device described in accordance with the claim 1 and method, special
Sign is: the working principle of described device are as follows: controllable air flow gas generator [15] generates air-flow required for skin processing, gas
Stream enters constant temperature control box [13] after the impurity that filter [14] filters out in air-flow, reaches in constant temperature control box [13]
To temperature required for skin processing, air-flow is finally controlled with this by pressure-control valve [12] real-time monitoring device air pressure inside
Flow velocity, to reach skin processing requirement, air-flow quickly fills with abrasive material after entering the Constant-temp. pipeline [10] of abrasive material bottom of pond portion
Bottom of pond portion and side, and pressurization is gathered by triangular platform spray orifice and is sprayed, abrasive material pond [6] interior abrasive material with air-flow together high-speed mobile,
Make abrasive material that there is the part of properties of fluid, forms fluidized bed, while stepper motor [1] starts and drives workpiece in abrasive material pond [6]
Interior fast rotation movement, revolution at a high speed workpiece and high-speed mobile abrasive material come into full contact with to realize the skin processing of workpiece.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910787146.8A CN110421485A (en) | 2019-08-25 | 2019-08-25 | A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method |
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| CN201910787146.8A CN110421485A (en) | 2019-08-25 | 2019-08-25 | A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method |
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| CN201910787146.8A Pending CN110421485A (en) | 2019-08-25 | 2019-08-25 | A kind of triangular platform air pressure spray orifice suspension grinder material pond finishing processing device and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890216A (en) * | 2020-07-10 | 2020-11-06 | 山东理工大学 | Air pressure grinding material pool for finishing complex curved surface workpiece |
| CN111922893A (en) * | 2020-07-08 | 2020-11-13 | 山东理工大学 | Jet spherical suspension abrasive pool finishing processing device |
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| CN109129192A (en) * | 2018-09-13 | 2019-01-04 | 山东理工大学 | A kind of air pressure suspension grinder material pond finishing processing device and method |
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Patent Citations (6)
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| CN1068530A (en) * | 1992-07-15 | 1993-02-03 | 浙江大学 | Extinction machine with water floating sand |
| CN201997513U (en) * | 2010-12-14 | 2011-10-05 | 济南玫德铸造有限公司 | Boiling type rinsing pool |
| CN203389889U (en) * | 2013-06-28 | 2014-01-15 | 福建省红太阳精品有限公司 | Bubble washer utilizing steam for heating |
| CN205684409U (en) * | 2016-06-15 | 2016-11-16 | 亚洲硅业（青海）有限公司 | A kind of device cleaning trichlorosilane synthetic furnace HCl distributing disc |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111922893A (en) * | 2020-07-08 | 2020-11-13 | 山东理工大学 | Jet spherical suspension abrasive pool finishing processing device |
| CN111890216A (en) * | 2020-07-10 | 2020-11-06 | 山东理工大学 | Air pressure grinding material pool for finishing complex curved surface workpiece |
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Application publication date: 20191108 |
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