CN110417166B - Power generation equipment shell - Google Patents

Power generation equipment shell Download PDF

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Publication number
CN110417166B
CN110417166B CN201910680899.9A CN201910680899A CN110417166B CN 110417166 B CN110417166 B CN 110417166B CN 201910680899 A CN201910680899 A CN 201910680899A CN 110417166 B CN110417166 B CN 110417166B
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China
Prior art keywords
side wall
shell
housing
connecting piece
casing
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CN201910680899.9A
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CN110417166A (en
Inventor
马忠东
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Suzhou Deruilang Intelligent Technology Co ltd
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Suzhou Deruilang Intelligent Technology Co ltd
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Abstract

The invention relates to a power generation equipment shell, which comprises a shell and an electric energy generating device accommodated in the shell, wherein the shell comprises a left shell, a right shell and a connecting piece, wherein: the left shell and the right shell are matched to form an accommodating space for accommodating and sealing the electric energy generating device; the left shell and/or the right shell are/is provided with a functional unit of power generation equipment; the left shell and the right shell are spliced and matched through the connecting piece to form the shell. The left shell and the right shell of the plastic suction shell of the power generation equipment are spliced by adopting the connecting piece, so that the shell structure is greatly simplified under the condition of meeting the shell sealing requirement, the manufacturing and assembling cost of the shell of the power generation equipment is reduced, and meanwhile, the plastic suction shell has the advantages of simple and attractive integral structure and obvious technical advantages.

Description

Power generation equipment shell
Technical Field
The invention relates to the field of power generation and energy storage equipment, in particular to a power generation equipment shell.
Background
The power generation equipment mainly comprises four main products: the Generator Set is driven by an internal combustion engine, comprises an engine, a Generator Set, an energy storage type mobile power supply (Portable Power Station), a solar photovoltaic power station (Solar Power Station), an electric welding machine (WELDING MACHINE) and the like, and is mainly composed of the engine, a Generator and an electric control system, wherein the Generator outputs electric energy under the driving of the engine and can convert chemical energy of fuel oil or fuel gas into electric energy. The digital generator also comprises an inverter, and the inverter can convert the medium-frequency alternating current output by the generator into power frequency alternating current with stable voltage at various rotating speeds. The energy storage type mobile power supply mainly comprises a battery, an inverter, a controller and the like, the battery can be charged from commercial power, solar energy or a generator, the inverter can convert direct current of the battery into alternating current output, various direct current outputs can be added according to the requirement, and various protection functions are added to control input and output through the controller. The solar photovoltaic power station converts solar energy into electric energy by using a solar panel, and converts direct current from the solar panel or a battery into alternating current through an inverter and an electric control system and outputs the alternating current. The electric welder mainly comprises a transformer and an electric control system, wherein the transformer reduces the alternating current/direct current from commercial power, a generator or a battery, outputs low-voltage and high-current alternating current and/or direct current after being processed by the electric control system, and welds by melting metal materials with high current. Power generation equipment has a wide range of applications, such as: the device is self-provided with a power supply, emergency power utilization, power supply in a power failure area, power generation or material welding and the like.
Various power generation devices are generally manufactured in a closed structure in order to reduce noise or enhance protection performance, i.e., the power generation devices are disposed in a closed housing. Fig. 1 is a prior art closed power generating device, mainly comprising a casing and a power generating device 14, wherein the power generating device 14 is arranged in the closed casing, the casing is composed of a left casing 201, a right casing 202, a front casing 203, a rear casing 204 and a base 205, the 5 parts of casings are assembled and spliced in a certain order to form the closed casing, the number of the casings is large, the casing structure is complex, the requirement on the matching precision between the parts of the casings is high, the casings are usually required to be formed by injection molding, an injection mold is required to be opened for each part of the casings, and the cost of manufacturing and assembling the casings is high due to the high cost of the injection mold and the complex assembling structure of the casings.
Aiming at the problems existing in the prior art, the invention innovatively designs the left shell and the right shell which are suitable for plastic suction forming processing for power generation equipment, the left shell and the right shell are spliced to form the closed shell through the connecting piece between the left shell and the right shell, the connecting piece serving as the middle piece is of an expandable structure, the plastic suction forming and the metal plate processing die are extremely low in cost, the manufacturing and assembling cost of the shell is greatly reduced, and the invention has the advantages of low cost, simple and attractive structure and light weight.
Disclosure of Invention
The invention aims to overcome the problems existing in the prior art and provides a power generation equipment shell.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
A power generation equipment enclosure comprising an enclosure and a power generation device housed within the enclosure, the enclosure comprising a left housing, a right housing and a connector, wherein:
The left shell and the right shell are matched to form an accommodating space for accommodating and sealing the electric energy generating device;
The left shell and/or the right shell are/is provided with a functional unit of power generation equipment;
the left shell and the right shell are spliced and matched through the connecting piece to form the shell.
Further, the left casing comprises left casing blind end and left casing open end and the left casing lateral wall that forms between them, the right casing comprises right casing blind end and right casing open end and the right casing lateral wall that forms between them, left casing lateral wall and left casing blind end are integrated into one piece structure, right casing lateral wall and right casing blind end are integrated into one piece structure, link to each other through the connecting piece concatenation between left casing lateral wall and the right casing lateral wall.
Further, the connecting piece comprises connecting piece front portion, connecting piece top surface portion and the connecting piece back portion that connect gradually, be connected with respectively between connecting piece front portion and connecting piece back portion and the connecting piece top surface portion and bend in order to form U-shaped integral structure, the cross-sectional shape of bending is circular arc, curve and/or straight line.
Further, be provided with the U-shaped buckle of taking the screw hole on left casing lateral wall and the right casing lateral wall respectively, connecting piece top surface portion both sides of connecting piece are provided with the mounting hole, the mounting hole passes through the screw connection to on the screw hole for left casing lateral wall, right casing lateral wall and connecting piece link together, the connecting piece sets up in the lateral surface of left casing lateral wall and right casing lateral wall in order to form shielding left casing open end border and right casing open end border, makes left casing open end border and right casing open end border can not expose.
Further, the U-shaped buckle is coated on the left shell opening end edge and the right shell opening end edge of the outer edge ends of the left shell side wall and the right shell side wall.
Further, the functional unit comprises one or more of a heat radiation air outlet, an air inlet, an electric appliance panel, a handle and an oil tank opening.
Further, the electrical apparatus panel and the air inlet are arranged on the casing by taking a front cover as a carrier, the heat dissipation air outlet is arranged on the casing by taking a rear cover as a carrier, the left casing side wall consists of a left casing side wall top surface, a left casing side wall front surface, a left casing side wall rear surface and a left casing side wall bottom surface, the right casing side wall consists of a right casing side wall top surface, a right casing side wall front surface, a right casing side wall rear surface and a right casing side wall bottom surface, a front opening which is in shape fit with the front cover is arranged in front of the left casing side wall and/or in front of the right casing side wall so as to accommodate and connect the front cover, and a rear opening which is in shape fit with the rear cover is arranged behind the left casing side wall and/or the right casing side wall so as to accommodate and connect the rear cover.
Further, the connecting piece is divided into an upper connecting piece and a lower connecting piece at the front cover and the rear cover respectively, the upper connecting piece is connected with the top surface of the left shell side wall and the top surface of the right shell side wall, and the lower connecting piece is connected with the bottom surface of the left shell side wall and the bottom surface of the right shell side wall.
Further, the electric energy generating device comprises an engine and a generator, the generator outputs electric energy under the driving of the engine, the rear cover is provided with an air outlet cover, the heat dissipation air outlet is arranged on the air outlet cover, and the heat dissipation air outlet is in butt joint communication with an air outlet on the heat insulation cover through a sealing piece.
Further, feet and/or roller devices are arranged in the bottom surface of the left shell side wall and/or the bottom surface area of the right shell side wall of the shell.
The beneficial effects of the invention are as follows:
The left shell and the right shell of the plastic suction shell of the power generation equipment are spliced by adopting the connecting piece, so that the shell structure is greatly simplified under the condition of meeting the shell sealing requirement, the manufacturing and assembling cost of the shell of the power generation equipment is reduced, and meanwhile, the plastic suction shell has the advantages of simple and attractive integral structure and obvious technical advantages.
Drawings
FIG. 1 is a prior art power plant;
fig. 2 is a perspective view of a rectangular parallelepiped outline of the power generation apparatus of the present embodiment;
FIG. 3 is a top view of the power plant of the present embodiment;
FIG. 4 is a sectional view A-A of the power plant of the present embodiment;
FIG. 5 is a cross-sectional view showing the connection structure of the connecting member and the left and right housings in the present embodiment;
FIG. 6 is a cross-sectional view showing the connection structure of the lower connector and the left and right housings of the present embodiment;
FIG. 7 is a rear view of the power plant of the present embodiment;
FIG. 8 is a B-B sectional view of the power plant of the present embodiment;
FIG. 9 is a perspective view of the left housing, U-shaped clasp and footing of the power generation apparatus of the present embodiment;
fig. 10 is a perspective view of the connector of the present embodiment;
FIG. 11 is a schematic diagram showing the molding of the plastic housing of the present embodiment;
fig. 12 is an exploded view of the mobile power supply of the present embodiment;
FIG. 13 is a perspective view of the generator set of the present embodiment;
fig. 14 is a sectional view of the generator set of the present embodiment;
FIG. 15 is a perspective view of the right housing, service cover, U-shaped clasp and foot of the generator set of this embodiment;
fig. 16 is an exploded view of the generator set of the present embodiment.
The reference numerals in the figures illustrate: 1. casing, 101, left casing, 1011, left casing closed end, 1012, left casing open end, 10121, left casing open end edge, 1013, left casing side wall, 10131, left casing side wall top surface, 10132, left casing side wall front, 10133, left casing side wall rear, 10134, left casing side wall bottom surface, 1014, left casing rear opening, 1015, left casing front opening, 1016, top opening, 102, right casing, 1021, right casing closed end, 1022, right casing open end edge, 10221, right casing open end edge, 1023, right casing side wall, 10231, right casing side wall top surface, 10232, right casing side wall front, 10233, right casing side wall rear, 10234, right casing side wall bottom surface, 1024, right casing rear opening, 1025, right casing front opening, 1026, upper maintenance opening, 10261, step bottom, 1027, lower maintenance opening, 103, connector top surface portion 1031, 1032, connector front face, 1033, connector rear face, 1034, bend, 1035, upper connector, 1036, lower connector, 10361, left connector, 10362, right connector, 1037, connector mounting hole, 1038, spigot construction, 10381, female spigot, 10382, male spigot, 104, front cover, 1041, air intake, 1042, front cover mounting hole, 105, rear cover, 1051, air outlet, 10511, heat dissipating air outlet, 10512, muffler outlet, 1052, rear cover mounting hole, 106, upper service cover, 1061, upper service cover mounting hole, 1062, upper service cover side wall edge, 107, lower service cover, 1071, lower service cover mounting hole, 1072, lower service cover side wall edge, 2, existing power generating equipment, 201, left housing, 202, right housing, 203, front housing 204, rear housing, 205, base, 3, foot, 4.U, fastener, 401, screw hole, 5, 6. rivet, 7, bolt, 8, electrical panel, 801, socket, 9, frame, 10, handle, 11, foot pad, 12, roller device, 13, drawbar device, 14, electric energy generating device, 15, engine, 1501, muffler, 1502, exhaust pipe, 1503, insulating cover, 1504, air outlet, 1505, seal, 16, oil tank, 1601, oil tank port, 1602, oil tank cover, 17, controller, 18, battery, 19, inverter, 20, charging input panel.
Detailed Description
The invention will be described in detail below with reference to the drawings in combination with embodiments.
As shown in fig. 4, 12 and 16, the power generating apparatus of the present invention is mainly composed of a power generating device 14 and a casing 1, the power generating device 14 is accommodated in the casing 1, and the casing 1 is a closed casing. The electric power generation device 14 according to the present invention differs according to the aforementioned four kinds of power generation equipment: the electric energy generating device 14 of the generator set mainly comprises an engine 15, a generator and an inverter 19; the electric energy generating device 14 of the mobile power supply mainly comprises a battery 18, an inverter 19 and a controller 17; the electric energy generating device of the solar photovoltaic power station mainly comprises an inverter and an electric control system, and the energy storage type solar power station also comprises a storage battery; the electric energy generating device of the electric welding machine mainly comprises a transformer and an electric control system.
As shown in fig. 2, 3, 9 and 15, the casing 1 of the present invention has a rectangular parallelepiped shape with a length L, a width W and a height H, the length L being equal to or greater than the width W, and the casing 1 has an approximately hexahedral shape. The length L and the width W of the device form a top surface and a bottom surface at the top and the bottom of the machine shell 1 respectively, the top surface of the machine shell 1 is provided with a handle 10, the bottom surface of the machine shell 1 is provided with a foot 3 or a roller device 12, and the distance between the top surface and the bottom surface is the height H of the machine shell 1. The power generation equipment shell 1 is formed by enclosing a top surface, a bottom surface and a shell of 4 side surfaces of a cuboid framework, wherein the left side surface and the right side surface are respectively formed by the height H and the length L on the left side and the right side of the shell 1, the left shell opening end edge 10121 is approximately parallel to the left side surface, the right shell opening end edge 10221 is approximately parallel to the right side surface, and the distance between the left side surface and the right side surface is the width W of the shell 1. The height H and the width W form a front and a rear at the front and rear sides of the casing 1, respectively, and the distance between the front and rear is the length L of the casing 1.
As shown in fig. 2 to 10, the casing 1 of the present invention is composed of a left casing 101, a right casing 102, and a connector 103, the left casing 101 being located on the left side of the casing 1, the right casing 102 being located on the right side of the casing 1, the connector 103 being located between the left and right casings. The left housing 101 and the right housing 102 of the present invention are closed to form the main structure of the casing 1, and the connecting member 103 is only used to connect the open ends of the left housing 101 and the right housing 102 to form a complete closed housing. If there is no gap or a small gap between the open ends of the left and right cases 101 and 102, the connecting member 103 only plays a role in connection and fixation; the connector 103 may also serve as an auxiliary closure if the gap between the open ends of the left and right housings 101, 102 is large. A front cover 104 may be provided on the front side of the housing 1 and a rear cover 105 may be provided on the rear side of the housing 1, as necessary. The left housing 101 has a left housing closed end 1011 on one side, the left housing closed end 1011 forming the left side of the housing 1, and a left housing open end 1012 on the other side, the housing connecting the left housing closed end 1011 and the left housing open end 1012 forming a left housing side wall 1013, the left housing side wall 1013 being defined by four sides of its top 10131, front 10132, rear 10133 and bottom 10134. The right casing 102 has a right casing closed end 1021 on one side, the right casing closed end 1021 constituting a right side surface of the casing 1, and a right casing open end 1022 on the other side, the casing connecting the right casing closed end 1021 and the right casing open end 1022 forming a right casing side wall 1023, the right casing side wall 1023 being defined by four surfaces of a top surface 10231, a front surface 10232, a rear surface 10233 and a bottom surface 10234 thereof. The top surface of the casing 1 is constituted by a left casing side wall top surface 10131, a right casing side wall top surface 10231, and a connector top surface portion 1031, the front surface of the casing 1 is constituted by a left casing side wall front surface 10132, a right casing side wall front surface 10232, and a connector front surface portion 1032, the rear surface of the casing 1 is constituted by a left casing side wall rear surface 10133, a right casing side wall rear surface 10233, and a connector rear surface portion 1033, and the bottom surface of the casing 1 is constituted by a left casing side wall bottom surface 10134, a right casing side wall bottom surface 10234, and the top surface of the lower connector 1036.
As shown in fig. 4, 5, 6 and 14, the width W1 of the side wall of the left casing 101 or the right casing 102 of the present invention is at least greater than half the width W2 of the connecting member 103, and the direction of the width W1 of the side wall of the left casing 101 or the right casing 102 coincides with the direction of the width W of the casing 1, which is advantageous for reducing the depth of the left casing and the right casing. Since the left and right housing sidewall widths W1 are wider, the power plant feet 3 can be provided in the areas of the left and right housing sidewall bottoms for cost reduction. The feet 3 are typically of rubber material and the power plant supports its own weight with the feet 3 in contact with the ground, the feet 3 being provided on the bottom side walls between the closed and open ends of the left and right shells. Note that: the invention only requires that the feet 3 are provided in the region of the bottom side wall of the housing, not necessarily in connection with the bottom side wall. The feet 3 can be directly connected or disconnected with the bottom side walls according to the requirements, when the feet are disconnected, the periphery of the feet 3 keeps a certain gap with the side walls, the feet 3 are directly connected with the frame 9 in the shell 1, and the frame 9 is connected with the electric energy generating device 14, so that the weight of the power generating equipment is directly transferred to the feet 3 through the frame 9, and the shell 1 can hardly bear force. The foot 3 can also be directly connected to the bottom side wall, in which case the housing inner part housing of the foot 3 should be in close contact with the frame 9, for which purpose parts, such as rubber pads, which can eliminate play, can be added here to achieve a close contact, so that the weight of the power plant will be transferred directly to the foot 3 via the frame 9 and the housing inner part housing, the housing of the other parts on the housing 1 being hardly stressed. It is of course also possible to replace the foot 3 with a roller device 12 or to add a roller device 12 on the basis of the foot 3, the roller device 12 being able to support both the generator device and the power generation device conveniently.
As shown in FIG. 11, the left and right shells of the invention are preferably manufactured by adopting a plastic sucking processing technology, namely a plastic plate thermal forming processing technology, which is one of plastic secondary processing technologies. The plastic sucking process is different from injection molding, extrusion and other one-step processing processes, and is characterized in that a plastic plate is heated, the heated and softened plastic plate is subjected to plastic sucking molding into shell blanks with various shapes through a die by utilizing vacuum suction generated by a vacuum pump, and post-processing procedures such as trimming, perforating and the like are carried out, so that a plastic shell finished product is obtained. The plastic sucking processing has the advantages of low die cost, high production efficiency and environmental protection.
As shown in fig. 3, 4, 7, 9 and 15, in order to solve the problem of connection between the plastic suction shells, a connecting piece 103 is arranged between the left and right shell open ends, the left shell side wall 1013 and the right shell side wall 1023 are spliced and connected by the connecting piece 103 therebetween, specifically, the top surface 10131, the front surface 10132, the rear surface 10133 and the bottom surface 10134 of the left shell 101 side wall are correspondingly spliced and connected with the top surface 10231, the front surface 10232, the rear surface 10233 and the bottom surface 10234 of the right shell 102 side wall by the connecting piece 103, so that the left and right shell open ends can be spliced into a closed shell 1 after being connected by the connecting piece 103. According to the invention, the opening end edges of the left shell and the right shell are connected through the independent connecting piece 103, so that the opening end edge 10121 of the left shell and the opening end edge 10221 of the right shell are not exposed under the shielding of the connecting piece 103, and the sealing performance of the plastic suction shell is improved.
As shown in fig. 8 and 12, the housing 1 of the present embodiment is further provided with a front cover 104 and a rear cover 105, and the front cover 104 and the rear cover 105 are preferably manufactured by injection molding, and the housing 1 is formed by jointly closing and combining a left housing 101, a right housing 102, the front cover 104, the rear cover 105 and a connecting member 103. The casing 1 is provided with an electrical panel 8, the electrical panel 8 of this embodiment is disposed on the front cover 104, the electrical panel 8 includes various output sockets, terminals, indicator lamps, control switches, and the like, the output socket 801 is connected with the electric energy generating device 14, and the power generating device outputs electric energy through the electrical panel 8. In addition to the electrical panel 8, the casing 1 is further provided with a charging input panel 20, and the utility power, solar energy, power generator, etc. charge the energy storage battery 18 in the mobile power supply through a charging port on the charging input panel 20, and the charging port may be provided on the electrical panel 8 as required. Because the electric energy generating device 14 generates heat during operation, the housing 1 of the present invention is further provided with an air inlet 1041 for cooling the electric energy generating device 14, the air inlet 1041 in this embodiment is disposed on the front cover 104, and the rear cover 105 is provided with a heat dissipation air outlet 10511. A cooling fan is provided in the housing 1 of the present invention, and air enters the housing 1 from the air inlet 1041 to cool the power generating device 14 under the driving of the fan, and then is discharged from the housing 1 from the heat radiation air outlet 10511. As shown in fig. 3, 7 and 10, in order for the connector 103 to form an opening at the front cover 104 and the rear cover 105, the connector 103 is cut at the front cover 104 and the rear cover 105, divided into an upper connector 1035 and a lower connector 1036, the upper connector 1035 is mainly responsible for connecting the left housing side wall top surface 10131 and the right housing side wall top surface 10231, and the lower connector 1036 is mainly responsible for connecting the left housing side wall bottom surface 10134 and the right housing side wall bottom surface 10234.
As shown in fig. 4, 7, 10 and 14, the typical shape of the upper and lower connectors is formed by connecting 3 straight surfaces by 2 curved bends 1034, and the top surface portion 1031, the front surface portion 1032 and the rear surface portion 1033 of the connector 103 are connected by the bends 1034 to form a U-shaped integral structure, and the cross-sectional shape of the bends 1034 is formed by circular arcs, curved lines and/or straight lines, and is usually in the shape of a round angle or a chamfer. The top surface portion 1031 of the upper connector 1035 is for connecting the left housing sidewall top surface 10131 and the right housing sidewall top surface 10231, the front surface portion 1032 of the upper connector 1035 is for connecting the left housing sidewall front surface 10132 and the right housing sidewall front surface 10232, and the rear surface portion 1033 of the upper connector 1035 is for connecting the left housing sidewall rear surface 10133 and the right housing sidewall rear surface 10233. Similar to the upper connector 1035, the top surface portion 1031 of the lower connector 1036 is for connecting the left housing sidewall bottom surface 10134 and the right housing sidewall bottom surface 10234, the front surface portion 1032 of the lower connector 1036 is for connecting the left housing sidewall front surface 10132 and the right housing sidewall front surface 10232, and the rear surface portion 1033 of the lower connector 1036 is for connecting the left housing sidewall rear surface 10133 and the right housing sidewall rear surface 10233. In order to increase the connection strength between the cabinet 1 and the power generation device 14, the upper connection 1035 is connected to the top of the metal frame 9 by bolts, and the lower connection 1036 is connected to the bottom of the metal frame 9 by bolts, so that the left and right housings are connected to the metal frame 9 by the upper and lower connection, and the cabinet 1 and the power generation device 14 are also connected because the power generation device 14 is also connected to the metal frame 9.
The connecting member 103 is preferably made of metal and can be manufactured by performing a fillet or chamfer bending process on a metal plate or profile at the bending 1034. As shown in fig. 5, the connecting piece 103 is preferably connected with the left and right side walls of the housing by bolts, the left side wall 1013 and the right side wall 1023 of the housing are provided with U-shaped buckles 4, the buckles are made of elastic metal plates, the upper surfaces of the buckles are provided with threaded holes 401, the U-shaped openings of the buckles are clamped outside the side walls of the housing, and the axis of the threaded holes 401 is consistent with the wall thickness direction of the side walls of the housing. Mounting holes 1037 are provided on both left and right sides of the connection member 103, and the screw 5 is connected to the screw hole 401 through the mounting holes 1037, thereby connecting the left and right cases 101 and 102 together through the connection member 103. In order to hide the screw 5, a recess may be provided in the connector 103, in which recess the screw 5 is arranged.
As shown in fig. 6, the connecting piece 103 may be longitudinally split into a left part and a right part from the middle, the lower connecting piece 1036 is composed of a left connecting piece 10361 and a right connecting piece 10362, the left side of the left connecting piece 10361 is connected with the bottom of the left side wall 1013 of the shell by riveting or bolting, the right side of the right connecting piece 10362 is connected with the bottom of the right side wall 1023 of the shell by riveting or bolting, concave-convex spigot structures 1038 are arranged on the right side of the left connecting piece 10361 and the left side edge of the right connecting piece 10362, the left connecting piece and the right connecting piece are folded after the shell is assembled, and the concave spigot 10381 is in butt joint with the convex spigot 10382 to form a sealing structure and improve the connection strength.
The key feature of the connector 103 of the present invention is that it is located between the left and right housing open end edges 10121 and 10221, and its basic function is to connect the left and right housings 101 and 102, although it may also be used to eliminate the gap or neutral gear that occurs after the left and right housing open ends are spliced, and at the same time, it may also cover the left and right housing open end edges 10121 and 10221 after the left and right housings are connected, so that they are not exposed, enhancing the sealing performance and improving the appearance. Of course, the connecting member 103 may be simply constructed as a sealing strip having grooves on both left and right sides, and the connecting member 103 of such a structure has a minimum width W2, and the connecting member 103 may be made of rubber, plastic or metal. The sealing strip-shaped connecting piece 103 is clamped between the left shell opening end edge 10121 and the right shell opening end edge 10221, the left groove is matched with the left shell opening end edge 10121 to form a sealing shielding structure, the right groove is matched with the right shell opening end edge 10221 to form a sealing shielding structure, and the left shell and the right shell can be fastened through various connecting modes such as screws, locks and the like. For example, a case mounting hole may be provided in the left case 101, a fastener with a screw hole may be provided in the right case 102, and a screw may be connected to the fastener screw hole through the case mounting hole, thereby connecting the left case 101 and the right case 102 together with the connecting member 103 interposed therebetween.
As shown in fig. 11, since the left and right housings of the present invention are integrally formed by a plastic molding process, a left housing sidewall 1013 is formed between the left housing closed end 1011 and the left housing open end 1012 in a plastic stretching direction during the plastic molding process, that is, the left housing closed end 1011 and the top surface 10131, the front surface 10132, the rear surface 10133 and the bottom surface 10134 of the left housing sidewall are integrally formed to form the left housing 101 of plastic material. Similarly, right housing closed end 1021 and right housing sidewall top 10231, front 10232, rear 10233 and bottom 10234 are integrally constructed to form a right housing 102 of plastic material.
Of course, after the left and right plastic suction cases are subjected to trimming processing, the front and rear sides of the side walls of the left and right cases may be completely cut off or partially cut off by mechanical cutting processing, leaving open spaces for mounting the front cover 104 and the rear cover 105, as needed. As shown in fig. 9 and 15, the left and right housing front openings 1015 and 1025 match the shape of the front cover 104, leaving an open space for mounting the front cover 104; the left housing rear opening 1014 and the right housing rear opening 1024 match the shape of the rear cover 105, leaving open space for mounting the rear cover 105. Of course, in order to install the separate chassis, the bottom surfaces of the left and right housing side walls may be completely cut or partially cut by machining, and only the top surfaces of the left and right housing side walls may be left. In order to fully utilize the blank material of the plastic suction shell, the invention requires that at least one of the top surface, the front surface, the rear surface and the bottom surface forming the side walls of the left and right shells is not completely cut off, and the surface and the closed ends of the left and right shells form an integral structure, namely, the side walls of the plastic suction shells are at least partially reserved. Specifically, the left housing closed end 1011 forms an integral structure with at least one of the four faces of the left housing side wall top face 10131, the front face 10132, the rear face 10133 and the bottom face 10134, and the right housing closed end 1021 forms an integral structure with at least one of the four faces of the right housing side wall top face 10231, the front face 10232, the rear face 10233 and the bottom face 10234. Further, as shown in fig. 3 and 4, the side wall integrally formed with the closed end 1011 of the left casing and the side wall integrally formed with the closed end 1021 of the right casing are spliced and connected by the connecting member 103, so that under the condition that the total width W of the casing of the power generation equipment is constant, the left casing side wall width W1 and the right casing side wall width W1 are wider, and the connecting of the left casing and the right casing at the side wall which is not cut off can maximally utilize the casing side wall width W1, so that the width W2 of the connecting member 103 is smaller, which is beneficial to reducing the cost of the connecting member 103. As shown in fig. 14, the sidewall widths W1 of the left case 101 and the right case 102 may be different, and in order to utilize the suction case sidewall as much as possible, the present invention requires: the width W1 of the left housing 101 or the right housing 102 with the larger side wall width should be at least larger than half the width W2 of the connecting member 103, that is, the size relationship between the left and right housing side wall widths W1 and the width W2 of the connecting member 103 is: . In practice, the best design should be: w1> W2, namely: the left housing 101 or right housing 102 sidewall width W1 should be greater than the connector 103 width W2. Note that: since the side walls of the left and right cases may be partially cut, for example, the front opening 1015 and the rear opening 1014 of the left case, the side wall width W1 should be the width before the side wall is cut, and also the maximum width on the side wall after the side wall is cut.
It should be noted that after the left and right shells are molded by suction to obtain a shell blank, the open end of the shell needs to be trimmed, and an open end edge 10121 is formed at the end of the side wall of the open end of the left shell after trimming, as shown in fig. 11. Because of the technical characteristics of the trimming process, the open end edges 10121 of the left shell circumference are located in the same plane, namely, the end edges of the four surfaces of the top surface 10131, the front surface 10132, the rear surface 10133 and the bottom surface 10134 of the left shell side wall are located in the same plane. In this way, even if one or more of the left housing side wall top surface 10131, front surface 10132, rear surface 10133 and bottom surface 10134 are completely cut away, as long as one side wall surface remains not completely cut away, the position and size of this side wall surface area before cutting away can be inferred from the position of this side wall surface end and the shape of the left housing closed end 1011. Note that: the invention only requires that the footing 3 is arranged in the bottom surface area of the side wall of the shell, and is irrelevant to whether the bottom surface of the side wall of the plastic suction shell has a physical structure or not, and the footing 3 is not necessarily directly connected with the bottom surface of the side wall of the shell. Therefore, even if the bottom surface 10134 of the side wall of the left housing is partially or completely cut off by machining, as long as a side wall surface which is not completely cut off remains at other positions of the left housing 101, the area of the bottom surface 10134 of the side wall of the left housing can be accurately deduced therefrom, and it can be further determined whether the foot 3 or the roller device 12 is mounted in the area of the bottom surface 10134 of the side wall of the left housing. For example, as shown in fig. 9, the front side 10132, the rear side 10133 and the bottom side 10134 of the left casing 101 have been cut by machining, and only the left casing side wall top side 10131 remains, and since the left casing side wall bottom side 10134 and the open end edge 10121 of the left casing side wall top side 10131 are located in the same plane before cutting, the position of the open end edge 10121 of the left casing side wall bottom side 10134 in the casing width W1 direction can be accurately deduced from the plane of the open end edge 10121 of the left casing side wall top side 10131, i.e., the width W1 at the left casing side wall bottom side 10134 can be determined. Since the left housing side wall bottom surface 10134 is formed by suction drawing from the left housing closed end 1011 toward the left housing open end 1012, the position of the left housing side wall bottom surface 10134 in the housing length L direction before cutting out can be deduced from the shape size of the left housing closed end 1011 at the housing bottom surface, i.e., the length of the left housing side wall bottom surface 10134 can be determined. The area of the left housing sidewall bottom surface 10134 can be accurately deduced from the width and length of the left housing sidewall bottom surface 10134, as shown in the dashed area of fig. 9. In order to facilitate the plastic sucking processing of the left and right shells, the length L of the power generation equipment shell 1 is larger than the width W.
Similarly, for the right housing 102, if the right housing sidewall bottom surface 10234 is partially or completely cut away by machining, as long as a sidewall surface that is not cut away remains in other positions of the right housing 102, the area of the right housing sidewall bottom surface 10234 can be accurately deduced therefrom, and it can be further determined whether the foot 3 or the roller device 12 is mounted in the area of the right housing sidewall bottom surface 10234.
As shown in fig. 13 and 16, the front cover 104 and the rear cover 105 in the present embodiment protrude outside the left and right housings in the direction of the housing length L, and the tops of the front cover 104 and the rear cover 105 are lower than the tops of the left and right housings, so that the space-setting handle 10 can be formed at the tops of the front cover 104 and the rear cover 105. The handle 10 is connected with the top of the frame 9, and since the electric energy generating device 14 is also connected with the frame 9, when the power generating equipment is lifted by the handle 10, the force transmission path is from the handle 10 to the electric energy generating device 14 through the metal frame 9, and the casing 1 is positioned outside the force transmission path, so that the casing 1 is not affected, and the plastic casing 1 is effectively prevented from being damaged. Of course, if necessary, a handle 10 may be provided on the connector top surface portion 1031 of the connector 103 along the length L of the casing, and as shown in fig. 3, since the connector 103 is also connected to the metal frame 9, the connection strength between the handle 10 and the power generation device 14 can be ensured.
As shown in fig. 7, 13, 14 and 16, for the generator set, the electric energy generating device 14 mainly includes an engine 15 and a generator, the generator outputs electric energy under the driving of the engine 15, the rear cover 105 of the embodiment is provided with a separate air outlet hood 1051, the engine muffler 1501 and the exhaust pipe 1502 thereof are disposed near the air outlet hood 1051, the air outlet hood 1051 is provided with a heat dissipation air outlet 10511 for cooling the engine 15, a muffler air outlet 10512 is disposed in the area of the heat dissipation air outlet 10511, and the mouth of the exhaust pipe 1502 is opposite to the muffler air outlet 10512 to exhaust the exhaust gas. In order to improve the heat radiation effect, the muffler 1501 is accommodated in a heat insulating housing 1503 provided with an air outlet 1504, and the air outlet 1504 on the heat insulating housing 1503 is in butt-joint communication with a heat radiation air outlet 10511 on an air outlet 1051 through a sealing member 1505.
As shown in fig. 13, 14 and 16, the air outlet 1051 of the present embodiment is characterized in that the cross section of the air inlet of the air outlet cover, which is in butt joint with the sealing member 1505, is larger than the cross section of the air outlet cover, the air outlet of the air outlet cover is provided with a notch matched with the shape of the roller wheel on one side close to the roller wheel device 12, and the notch is contracted towards the center of the air outlet cover, so that the cross section of the air outlet cover is smaller than the cross section of the air inlet of the air outlet cover. The hot air having cooled the engine 15 is first discharged from the air outlet 1504 and discharged from the heat radiation air outlet 10511 to the casing 1 through the gradually smaller flow passage formed by the seal 1505 and the air outlet hood 1051.
As shown in fig. 8 and 9, the rear cover 105 is provided with a mounting hole 1052, and the rear opening of the left and/or right cases 101 and 102 is provided with a U-shaped buckle 4 with a threaded hole 401, and a screw 5 is connected with the threaded hole 401 through the mounting hole 1052, thereby connecting the rear cover 105 with the left and/or right cases 101 and 102. Similar to the connection of the rear cover 105, the front cover 104 is also connected with the left and right housings by screws 5 and threaded U-shaped buckles 4.
As shown in fig. 15, the right housing 102 is further provided with an upper maintenance cover 106 and a lower maintenance cover 107, and for the generator set, the spark plug and the cylinder head of the engine 15 can be maintained by removing the upper maintenance cover 106, and the engine 15 can be filled with engine oil and the air filter can be maintained by removing the lower maintenance cover 107. When the maintenance cover plate is manufactured by the plastic sucking processing technology, the side wall of the opening end of the maintenance cover plate formed by plastic sucking needs to be subjected to trimming processing, the side wall edge 1062 of the upper maintenance cover plate formed after trimming processing is positioned in the same plane, and the side wall edge 1072 of the lower maintenance cover plate is also positioned in the same plane. An upper service opening 1026 and a lower service opening 1027 are provided on the right housing 102, which cooperate with the upper service cover 106 and the lower service cover 107.
As shown in fig. 14 and 15, similar to the connection manner of the rear cover 105 and the left and right housings, a step surface is provided at the maintenance opening, and after the maintenance cover is in place, the step surface can play a role of shielding the side wall edge of the maintenance cover, and can enable the outer side surface of the closed end 1021 of the right housing to be mutually connected with the outer side surface of the closed end of the maintenance cover. The step surface bottom 10261 of the step surface is provided with a U-shaped buckle 4 with a threaded hole 401, the upper maintenance cover plate 106 is provided with an upper maintenance cover plate mounting hole 1061, the lower maintenance cover plate 107 is provided with a lower maintenance cover plate mounting hole 1071, and the screw 5 penetrates through the maintenance cover plate mounting hole to be connected with the threaded hole 401, so that the upper and lower maintenance cover plates are connected with the right shell 102. After connection, the side wall edge of the maintenance cover plate is matched with the step surface bottom 10261, and the step surface bottom 10261 is also positioned in the same plane as the side wall edge of the maintenance cover plate is positioned in the same plane, but the part of the step surface bottom 10261 provided with the U-shaped buckle 4 is provided with an inward concave step surface matched with the buckle in shape.
As shown in fig. 13, 14, 15 and 16, the power generation device of the embodiment is provided with a pull rod device 13 on the side surface of the left casing 101, the pull rod device 13 is connected with the frame 9 in the casing 1 through bolts, the bottom of the casing 1 is provided with a roller device 12 on the same side as the pull rod device 13, and the axial direction of the roller is consistent with the length L direction of the power generation device, so that the power generation device is convenient to move, and the portability of the power generation device is increased. Still be provided with the oil tank 16 in the casing 1, expose in the oil tank mouth 1601 and the oil tank cap 1602 setting of casing 1 in the one side of keeping away from draw bar device 13, the neck cover of oil tank mouth 1601 has rubber seal, and the outside border of sealing washer is provided with the recess, and the border embedded groove of top trompil 1016 on the casing 1 is sealed with the neck cooperation of oil tank mouth in order to realize sealed cooperation, and the hole of sealing washer prevents that the fuel from getting into inside the casing 1 from the gap between oil tank mouth neck and the top trompil 1016 of casing 1. The side of the left casing 101 of this embodiment is further provided with a foot pad 11, and in order to improve the connection strength, the foot pad 11 may also be connected to the frame 9, and the entire power generation apparatus is supported by the foot pad 11 contacting the ground when the power generation apparatus left casing 101 is laid down. In order to fix the upper part of the electric energy generating device 14, a supporting structure is arranged in the casing 1, and when the upper part of the electric energy generating device 14 is bent, the supporting structure is in contact with the electric energy generating device through a rubber piece for limiting and fixing.
In addition, since the left and right housings can be preferably integrally formed by a plastic molding process, the present invention requires that at least one of the four faces constituting the top, front, rear and bottom of the side walls of the left and right housings be formed in an integral structure with the closed ends of the left and right housings. In addition, in the present embodiment, for convenience in describing the structure of the casing 1, the length L, the width W, and the height H are defined for the casing 1.
The left shell and the right shell of the plastic suction shell of the power generation equipment are spliced by adopting the connecting piece, so that the shell structure is greatly simplified under the condition of meeting the shell sealing requirement, the manufacturing and assembling cost of the shell of the power generation equipment is reduced, and meanwhile, the plastic suction shell has the advantages of simple and attractive integral structure and obvious technical advantages.
In addition, it should be noted that, for convenience in describing the casing, unless otherwise indicated or otherwise, the terms "left", "right", "front", "rear", "top", "bottom", and the like in the specification are used for distinguishing between the various components, elements, steps, etc. in the specification only and are not intended to represent a logical or sequential relationship between the various components, elements, steps, etc. similar to the terms "first", "second", "third", etc.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A power generation equipment housing comprising a housing (1), and a power generation device (14) accommodated in the housing (1), characterized in that the housing (1) comprises a left housing (101), a right housing (102) and a connecting piece (103), wherein:
the left shell (101) and the right shell (102) are matched to form an accommodating space to accommodate and seal the electric energy generating device (14);
the left shell (101) and/or the right shell (102) are/is provided with a functional unit of power generation equipment;
The left shell (101) and the right shell (102) are spliced and matched through a connecting piece (103) to form a shell (1);
The left shell (101) is composed of a left shell closed end (1011) and a left shell open end (1012) and a left shell side wall (1013) formed between the left shell closed end and the left shell open end, the right shell (102) is composed of a right shell closed end (1021) and a right shell open end (1022) and a right shell side wall (1023) formed between the right shell closed end and the right shell open end, the left shell side wall (1013) and the left shell closed end (1011) are of an integral structure, the right shell side wall (1023) and the right shell closed end (1021) are of an integral structure, and the left shell side wall (1013) and the right shell side wall (1023) are spliced and connected through a connecting piece (103);
The connecting piece (103) is composed of a connecting piece front part (1032), a connecting piece top part (1031) and a connecting piece rear part (1033) which are sequentially connected, bending parts (1034) are respectively connected between the connecting piece front part (1032) and the connecting piece rear part (1033) and between the connecting piece top part (1031) so as to form a U-shaped integrated structure, and the section shape of the bending parts (1034) is an arc, a curve and/or a straight line;
U-shaped buckles (4) with threaded holes (401) are respectively arranged on the left shell side wall (1013) and the right shell side wall (1023), mounting holes (1037) are formed in two sides of a connecting piece top surface part (1031) of the connecting piece (103), the mounting holes (1037) are connected to the threaded holes (401) through screws (5), the left shell side wall (1013), the right shell side wall (1023) and the connecting piece (103) are connected together, and the connecting piece (103) is arranged on the outer side surfaces of the left shell side wall (1013) and the right shell side wall (1023) to form shielding for the left shell open end edge (10121) and the right shell open end edge (10221) so that the left shell open end edge (10121) and the right shell open end edge (10221) cannot be exposed.
2. The power generation equipment enclosure of claim 1, wherein the U-shaped clasp (4) wraps around left (1013) and right (1023) housing open end edges (10121) and right housing open end edges (10221) of the outer edges of the left and right housing side walls.
3. The power plant enclosure according to claim 1 or 2, wherein the functional unit comprises one or more of a heat dissipating outlet (10511), an air inlet (1041), an electrical panel (8), a handle (10) and a tank opening (1601).
4. A power plant housing according to claim 3, characterized in that the electrical panel (8) and the air intake (1041) are arranged on the housing (1) with a front cover (104) as a carrier, the heat dissipating air outlet (10511) is arranged on the housing (1) with a rear cover (105) as a carrier, the left housing side wall (1013) is composed of a left housing side wall top surface (10131), a left housing side wall front surface (10132), a left housing side wall rear surface (10133) and a left housing side wall bottom surface (10134), the right housing side wall (1023) is composed of a right housing side wall top surface (10231), a right housing side wall front surface (10232), a right housing side wall rear surface (10233) and a right housing side wall bottom surface (10234), the left housing side wall front surface (10132) and/or the right housing side wall front surface (10232) is provided with a front opening in form fit with the front cover (104) to accommodate and connect the front cover (104), the left housing side wall rear surface (10133) and/or the right housing side wall rear surface (10233) is provided with a rear opening in form fit with the rear cover (105) to accommodate the rear opening (105).
5. The power plant enclosure according to claim 4, wherein the connection member (103) is divided into an upper connection member (1035) and a lower connection member (1036) at the front cover (104) and the rear cover (105), respectively, the upper connection member (1035) connecting the left housing side wall top surface (10131) and the right housing side wall top surface (10231), and the lower connection member (1036) connecting the left housing side wall bottom surface (10134) and the right housing side wall bottom surface (10234).
6. The power generation equipment housing according to claim 4, wherein the power generation device (14) comprises an engine (15) and a generator, the generator outputs power under the driving of the engine (15), an air outlet cover (1051) is arranged on the rear cover (105), the heat dissipation air outlet (10511) is arranged on the air outlet cover (1051), and the heat dissipation air outlet (10511) is in butt joint communication with an air outlet (1504) on the heat insulation housing (1503) through a sealing piece (1505).
7. A power plant housing according to claim 4, characterized in that the housing (1) is provided with feet (3) and/or roller means (12) in the region of the left housing side wall bottom (10134) and/or the right housing side wall bottom (10234).
CN201910680899.9A 2019-07-26 Power generation equipment shell Active CN110417166B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201910680899.9A CN110417166B (en) 2019-07-26 Power generation equipment shell

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CN110417166A CN110417166A (en) 2019-11-05
CN110417166B true CN110417166B (en) 2024-07-12

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210327206U (en) * 2019-07-26 2020-04-14 苏州德锐朗智能科技有限公司 Power generation equipment casing

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210327206U (en) * 2019-07-26 2020-04-14 苏州德锐朗智能科技有限公司 Power generation equipment casing

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