CN110411571A - The dedicated ionic flame detector of torch - Google Patents
The dedicated ionic flame detector of torch Download PDFInfo
- Publication number
- CN110411571A CN110411571A CN201910612713.6A CN201910612713A CN110411571A CN 110411571 A CN110411571 A CN 110411571A CN 201910612713 A CN201910612713 A CN 201910612713A CN 110411571 A CN110411571 A CN 110411571A
- Authority
- CN
- China
- Prior art keywords
- armouring
- ion probe
- extended line
- terminal box
- transmitter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000523 sample Substances 0.000 claims abstract description 37
- 239000004020 conductor Substances 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 11
- 239000012774 insulation material Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 235000006708 antioxidants Nutrition 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003913 materials processing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/0014—Radiation pyrometry, e.g. infrared or optical thermometry for sensing the radiation from gases, flames
- G01J5/0018—Flames, plasma or welding
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/02—Constructional details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/02—Constructional details
- G01J5/0205—Mechanical elements; Supports for optical elements
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention discloses a kind of dedicated ionic flame detectors of torch, it includes ion probe, armouring extended line, terminal box and transmitter, the ion probe is connect by the armouring extended line with the terminal box, the terminal box is connect by signal cable with the transmitter, and the transmitter is connect by controlling cable with controller;The ion probe is made of ion probe, high-temperature insulation material and shell, and the heat-resisting material is filled into the ion probe and the centre of shell is sintered completion again, and the armouring extended line is made of conductor, temperature insulation layer and armouring protection sleeve pipe.The present invention is not limited mountable use by torch installation space, equipment in use shape because of the characteristics such as ion probe shape is tiny and is linked together with armouring extended line, and armouring extended line is flexible.
Description
Technical field:
The present invention relates to torches in a kind of petrochemical industry, electric power, steel industry to operate in line monitoring technology, more particularly to
A kind of dedicated ionic flame detector of torch.
Background technique:
Be commonly used in industry at present torch operation monitoring technology on-line mode have: thermocouple, ultraviolet detector and it is ultraviolet plus
Three kinds of pyroscan.Usual torch is high-altitude, open installation and there are adverse circumstances, three kinds of sides such as high temperature, corrosivity is strong
All there is some inevitable defects, the big heavy discount of using effect in formula.With the progress of materials processing technology, ion detection skill
Art has fast, fixed point detection of response etc. with the obvious advantage, and being applied on torch is a kind of development trend.But it is related in current industry to produce
Product have ion probe (head) and ion detection type altar lamp, do not have the independence or integrality of ionic flame detector, right
Installation specification is higher, big using limitation and be difficult to match with the combustion apparatus in the system of applying a torch.
Summary of the invention:
The technical problems to be solved by the present invention are: overcome the deficiencies of the prior art and provide it is a kind of design it is reasonable, easy for installation,
The dedicated ionic flame detector of torch applied widely.
The technical scheme is that
A kind of dedicated ionic flame detector of torch, including ion probe, armouring extended line, terminal box and transmitter, it is described from
Son probe is connect by the armouring extended line with the terminal box, and the terminal box is connected by signal cable and the transmitter
It connects, the transmitter is connect by controlling cable with controller;The ion probe by ion probe, high-temperature insulation material and
Shell composition, the heat-resisting material is filled into the ion probe and the centre of shell is sintered completion, the armouring again
Extended line is made of conductor, temperature insulation layer and armouring protection sleeve pipe.
One end of the ion probe and the armouring extended line is welded and fixed, the other end of the armouring extended line and institute
Terminal box is stated using threaded connection.The transmitter is mounted in the terminal box or in instrument junction box.
The beneficial effects of the present invention are:
1, the present invention is because of the characteristics such as ion probe shape is tiny and is linked together with armouring extended line, and armouring extended line is flexible,
Mountable use is not limited by torch installation space, current equipment shape.
2, ion probe probe made of high-temperature alloy material of the present invention, shell and internal filling high-temperature insulation material
Sintering is completed, and can be worked in flame for a long time, has the characteristics such as waterproof, high temperature resistant, anti-oxidant.
3, the present invention loads certain voltage to ion probe and device housings, and the dissociated ion generated using flame is conductive
Property, low current signal is generated under the action of flame, by current signal enhanced processing export on-off model to control room or
Control system, reaching identification, whether there is or not flame purposes.
4, armouring extended line of the present invention is by heart conductor, intermediate heatproof insulated waterproof layer, armouring protection sleeve pipe nichrome
Coaxial sheath line is made, there is high temperature resistant, while there are bendability characteristics.
5, apparatus of the present invention design is rationally, easy for installation, can use on all types of torches, altar lamp and burner, easily
It is with good economic efficiency in popularization.
Detailed description of the invention:
Fig. 1 is the dedicated ionic flame panel detector structure schematic diagram of torch;
Fig. 2 is the structural schematic diagram in Fig. 1 at A;
Fig. 3 is the structural schematic diagram in Fig. 1 at B.
Specific embodiment:
Embodiment: referring to figures 1-3, in figure, 1- ion probe, 2- armouring extended line, 3- terminal box, 4- transmitter, 11- ion
Probe, 12- high-temperature insulation material, 13- shell, 21- conductor, 22- temperature insulation layer, 23- armouring protection sleeve pipe.
The dedicated ionic flame detector of torch includes ion probe 1, armouring extended line 2, terminal box 3 and transmitter 4,
In: ion probe 1 is connect by armouring extended line 2 with terminal box 3, and terminal box 3 is connect by signal cable with transmitter 4, is become
Device 4 is sent to connect by controlling cable with controller (or control system);Ion probe 1 is by ion probe 11, high-temperature insulation
Material 12 and shell 13 form, and heat-resisting material 12 is filled into ion probe 11 and the centre of shell 13 is sintered completion again,
Armouring extended line is made of conductor 21, temperature insulation layer 22 and armouring protection sleeve pipe 23.
Preferred embodiment: ion probe 1 and one end of armouring extended line 2 are welded and fixed, the other end of armouring extended line 2 with connect
Wire box 3 is using threaded connection.Transmitter 4 is mounted in terminal box 3 or in instrument junction box.
Ion probe 11 uses high temperature alloy material, and heatproof is up to 1200 degree, has compared with strong anti-oxidation.13 material of shell is used
Nickel chromium triangle closes material, and heatproof is up to 1200 degree.High-temperature insulation material 12 is filled among ion probe 11 and shell 13, using height
Temperature sintering processing and forming.Ion probe 1 has the characteristics that heatproof, corrosion-resistant, rain-proof, anti-oxidant, long service life.
Its effect is: ion probe 11 is put among flame, under ion probe 11 and the effect of device housings on-load voltage, utilizes flame
The dissociated ion electric conductivity of generation, generates low current signal under the action of flame, and the output of current signal enhanced processing is opened
Signal is measured to control room or control system in pass, and reaching identification, whether there is or not flame purposes.
Conductor 21 uses high temperature alloy material with good conductivity, and heatproof is up to 1200 degree.Temperature insulation layer 22 is using resistance to
High temperature, flame resistant glass silk cloth are wound on conductor.Armouring protection sleeve pipe 23 uses soft state nichrome material, and heatproof is up to 1200
Degree is wrapped in temperature insulation layer outer layer, forms armouring extended line.Has the characteristics that high temperature resistant, corrosion-resistant, rain-proof, flexible.Its
Effect is: extending to low-temperature space from torch high-temperature region, transmits signals to terminal box.Bendability characteristics make its easy for installation,
It is not limited by equipment shape and installation space.
Terminal box 3 uses S30408 stainless steel material, has corrosion-resistant, rain-proof characteristics.It is mounted on torch low-temperature space, it is internal
Mountable connecting terminal or transmitter.Its effect is: signal converting.The current signal that transmitter 4 detects ion probe 1 amplifies
Processing exports on-off model to control room or control system.
3 one end of terminal box is extended to flare tip lower part non high temperature area by armouring extended line 2, reconnects general control cable.
Armouring extended line 2 has high temperature resistant, while having bendability characteristics.Fixation can be installed using fixed card buckle, such as armouring heat
Galvanic couple installation form.
Long service life of the present invention, anticorrosion, rain-proof, Anti-freezing, versatile (can be used for all kinds of torch systems at high temperature resistant
The combustion apparatus of system), (with armoured thermocouple installation form) easy for installation.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, it is all
It is any simple modification, equivalent change and modification to the above embodiments according to the technical essence of the invention, still falls within
In the range of technical solution of the present invention.
Claims (3)
1. a kind of dedicated ionic flame detector of torch, including ion probe, armouring extended line, terminal box and transmitter, special
Sign is: the ion probe is connect by the armouring extended line with the terminal box, the terminal box by signal cable with
The transmitter connection, the transmitter are connect by controlling cable with controller;The ion probe is by ion probe, resistance to height
Warm insulating materials and shell composition, the heat-resisting material is filled into the ion probe and the centre of shell has been sintered again
At the armouring extended line is made of conductor, temperature insulation layer and armouring protection sleeve pipe.
2. the dedicated ionic flame detector of torch according to claim 1, it is characterized in that: the ion probe and the armour
One end of dress extended line is welded and fixed, and the other end of the armouring extended line is used with the terminal box to be threadedly coupled.
3. the dedicated ionic flame detector of torch according to claim 1, it is characterized in that: the transmitter be mounted on it is described
In terminal box or in instrument junction box.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910612713.6A CN110411571A (en) | 2019-07-09 | 2019-07-09 | The dedicated ionic flame detector of torch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910612713.6A CN110411571A (en) | 2019-07-09 | 2019-07-09 | The dedicated ionic flame detector of torch |
Publications (1)
Publication Number | Publication Date |
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CN110411571A true CN110411571A (en) | 2019-11-05 |
Family
ID=68360747
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910612713.6A Pending CN110411571A (en) | 2019-07-09 | 2019-07-09 | The dedicated ionic flame detector of torch |
Country Status (1)
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CN (1) | CN110411571A (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201611096U (en) * | 2009-12-14 | 2010-10-20 | 洛阳瑞昌石油化工设备有限公司 | Integrated pilot burner with ion flame monitoring |
CN201877143U (en) * | 2010-06-03 | 2011-06-22 | 安徽欣意电缆有限公司 | Fire-resistant cable |
CN203024158U (en) * | 2012-12-07 | 2013-06-26 | 中冶陕压重工设备有限公司 | Flame detection probe structure of gas burner |
CN103822706A (en) * | 2013-10-18 | 2014-05-28 | 中国石油化工股份有限公司 | Method for judging ever-burning of torch ever-burning lamp |
CN204693491U (en) * | 2015-06-23 | 2015-10-07 | 河南万安油气设备工程有限公司 | Ionic flame detecting altar lamp |
CN205026953U (en) * | 2015-09-01 | 2016-02-10 | 中国石油天然气股份有限公司 | Remote automatic ignition monitoring system for heating furnace |
CN208208398U (en) * | 2018-05-24 | 2018-12-07 | 成都大西洋线缆有限公司 | A kind of enhanced cable with elastic construction |
CN208350106U (en) * | 2018-06-19 | 2019-01-08 | 陕西科汇热工技术有限责任公司 | It is a kind of for ionizing the ion bar of fire defector |
CN210689813U (en) * | 2019-07-09 | 2020-06-05 | 河南万安油气设备工程有限公司 | Ion flame detector special for torch |
-
2019
- 2019-07-09 CN CN201910612713.6A patent/CN110411571A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201611096U (en) * | 2009-12-14 | 2010-10-20 | 洛阳瑞昌石油化工设备有限公司 | Integrated pilot burner with ion flame monitoring |
CN201877143U (en) * | 2010-06-03 | 2011-06-22 | 安徽欣意电缆有限公司 | Fire-resistant cable |
CN203024158U (en) * | 2012-12-07 | 2013-06-26 | 中冶陕压重工设备有限公司 | Flame detection probe structure of gas burner |
CN103822706A (en) * | 2013-10-18 | 2014-05-28 | 中国石油化工股份有限公司 | Method for judging ever-burning of torch ever-burning lamp |
CN204693491U (en) * | 2015-06-23 | 2015-10-07 | 河南万安油气设备工程有限公司 | Ionic flame detecting altar lamp |
CN205026953U (en) * | 2015-09-01 | 2016-02-10 | 中国石油天然气股份有限公司 | Remote automatic ignition monitoring system for heating furnace |
CN208208398U (en) * | 2018-05-24 | 2018-12-07 | 成都大西洋线缆有限公司 | A kind of enhanced cable with elastic construction |
CN208350106U (en) * | 2018-06-19 | 2019-01-08 | 陕西科汇热工技术有限责任公司 | It is a kind of for ionizing the ion bar of fire defector |
CN210689813U (en) * | 2019-07-09 | 2020-06-05 | 河南万安油气设备工程有限公司 | Ion flame detector special for torch |
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