CN110410306A - Working conditions of oil extractor diagnostic device and diagnostic method - Google Patents

Working conditions of oil extractor diagnostic device and diagnostic method Download PDF

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Publication number
CN110410306A
CN110410306A CN201910745780.5A CN201910745780A CN110410306A CN 110410306 A CN110410306 A CN 110410306A CN 201910745780 A CN201910745780 A CN 201910745780A CN 110410306 A CN110410306 A CN 110410306A
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China
Prior art keywords
unit
pumping
core cpu
pumping unit
working conditions
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CN201910745780.5A
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Chinese (zh)
Inventor
徐杨
李卓宣
赵勇
李明迪
宁秀文
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BEIJING ZHUCHUANG TECHNOLOGY Co Ltd
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BEIJING ZHUCHUANG TECHNOLOGY Co Ltd
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Priority to CN201910745780.5A priority Critical patent/CN110410306A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/008Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions
    • E21B47/009Monitoring of walking-beam pump systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10Other safety measures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • Physics & Mathematics (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geophysics (AREA)
  • Computer Hardware Design (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The present invention provides a kind of working conditions of oil extractor diagnostic device, comprising: sensor unit is used to sense one complete cycle of operation of pumping unit;Electric quantity acquisition unit is used to acquire the electrical parameter of pumping-unit motor;Core cpu unit, it connect with the sensor unit and electric quantity acquisition unit, the running track that the pumping unit runs a complete cycle is divided into multiple location points by the core cpu unit, the core cpu unit controls the electric quantity acquisition unit and acquires electrical parameter of the pumping unit on each location point, and indicator card is drawn according to the collected electrical parameter of institute, and compare the indicator card with the data model being stored in internal database, judge the working condition of pumping unit and makes decisions.The present invention precisely finds the test point for diagnosing and wanting in required data using sensor;2. the present invention has the function of powerful edge calculations, quickly formed and compare function figure, quickly calculated diagnosis and draw a conclusion.

Description

Working conditions of oil extractor diagnostic device and diagnostic method
Technical field
The present invention relates to detection instrument field, a kind of working conditions of oil extractor diagnostic device and diagnostic method are more particularly related to.
Background technique
Pumping unit is a kind of machinery equipment for exploiting petroleum, is commonly called as " kowtowing machine ".Pumping unit be in rod pumping system most Main lifting equipment.According to whether there is walking beam, beam pumping unit can be divided into and without beam pumping unit.Currently, countries in the world Still the application beam pumping unit of large area, the producer of beam pumping unit produced in USA have more than ten, and kind, model are numerous It is more, in addition, there are the producer for producing a variety of pumping units in the states such as Britain, France, the former Soviet Union, Romania.Domestic pumping unit manufacture There are tens of families in factory, and product type is diversified, but beam pumping unit is still in a dominant position.The important technological parameters of pumping unit Including specified polished rod load, polished rod maximum stroke, retarder nominal torque and highest jig frequency etc., definition and number are in a standard All standardize.Whether pumping unit work is normal, influences production safety and production efficiency, failure quick lock in and solution, helps In keeping the safety in production and improve efficiency.
Pumping unit diagnostic method includes: artificial acquisition method at present: machine-pumped oil well using artificial patrol check oil well running current, Voltage, operating condition measure the power consumption of oil well using special instrument to calculate entire squad year electricity consumption etc., such work Mode expends a large amount of manpower, and screw pump, electric pump well etc. can not determine that it is at night or in the case where bad weather It is no whether good in operation and operation conditions.Mechanics study method:, consider crank actual angular speed, the inertia of double leval jib, friction etc. Factor derives the computation model based on polished rod indicator card.Establish mechanics correlation indicator card.Electrician Tu Fa: at present for pumping unit The indicator card diagnostic techniques of well operating condition has more research, can judge the working condition of producing well substantially by indicator card.So And the measurement of indicator card is comparatively laborious, therefore there has been proposed the thought that oil well condition is directly judged by measuring electrical parameter, electricity Work figure method.Acquire transmission method: the sample of collection in worksite, either mechanics parameter or electrical parameter need remote transmission to center Platform judgement for statistical analysis, it was therefore concluded that.
There is no a kind of pair of working conditions of oil extractor automatic collections currently on the market;Acquisition is accurate and what is be easy to get has generation The data of table;Modeling and model compare, and locally obtain diagnostic result, and make series control according to result decision and move Make;It is provided simultaneously with the device of teletransmission data platform shared data.
Summary of the invention
The object of the present invention is to provide a kind of working conditions of oil extractor diagnostic device and diagnostic method, dynamic acquisition working conditions of oil extractor State, and the representative electrical parameter data and data model accurately obtained compares, and locally obtains diagnostic result, and Serial control action is made according to result decision.
To achieve the goals above, the present invention provides a kind of working conditions of oil extractor diagnostic devices, comprising:
Sensor unit is used to sense one complete cycle of operation of pumping unit;
Electric quantity acquisition unit is used to acquire the electrical parameter of pumping-unit motor;
Core cpu unit is connect with the sensor unit and electric quantity acquisition unit, and the core cpu unit is by institute The running track for stating pumping unit one complete cycle of operation is divided into multiple location points or time point, the core cpu unit It controls the electric quantity acquisition unit and acquires the pumping unit in each location point or the electrical parameter on time point, and according to being acquired The electrical parameter arrived draws electrician's figure inverting indicator card, and by electrician's figure inverting indicator card and is stored in internal database Data model compares, and judges the working condition of pumping unit and makes decisions.
Preferred embodiment is: the sensor unit is Hall sensor or angular displacement sensor.
Preferred embodiment is: the Hall sensor interrupts a cycle of operation of reaction pumping unit by 2 acquisitions.
Preferred embodiment is: the angular displacement sensor senses the minimum angles and maximum angle of the pumping unit rotation, The pumping unit rotation is rotated further by from minimum angles to maximum angle comes back to minimum angles, reacts the operation week of pumping unit Phase.
Preferred embodiment is: the core cpu unit is connect with start and stop well banked relay group, when the core cpu unit When judging the pumping unit exception, Xiang Suoshu start and stop well banked relay group issues instruction, the start and stop well banked relay Group carries out the control of start and stop well after receiving instruction.
Preferred embodiment is: the core cpu unit is by electrician's figure inverting indicator card and is stored in internal database Data model comparison after the judging result that obtains cloud platform data center sharing data is sent to by communication module and is examined Disconnected result.
Preferred embodiment is: the cloud platform data center issues control instruction, is carried out by start and stop well banked relay group The control of start and stop well.
Preferred embodiment is: further including detection of power loss unit, upon power failure, the detection of power loss unit can trigger super Capacitances to supply power gives the core cpu unit, so that power cut-off information is sent cloud platform data center by the core cpu unit.
Preferred embodiment is: further including sound-light alarm control unit, it is abnormal that the core cpu unit judges go out the pumping unit When, Xiang Suoshu sound-light alarm control unit issues instruction and alarms.
The diagnostic method of working conditions of oil extractor diagnostic device, step include:
1) sensor unit senses one complete cycle of operation of pumping unit;
2) core cpu unit by pumping unit run a complete cycle running track be divided into multiple location points or when Between point;
3) the core cpu unit controls the electric quantity acquisition unit and acquires the pumping unit in each location point or time Electrical parameter on point, and electrician's figure inverting indicator card is drawn according to the collected electrical parameter of institute, and electrician's figure inverting is shown Function figure is compared with the data model being stored in internal database;
4) when the core cpu unit judges go out the pumping unit exception, Xiang Suoshu start and stop well banked relay group hair It instructs out, the start and stop well banked relay group carries out the control of start and stop well after receiving instruction, and the judging result obtained is led to It crosses communication module and is sent to cloud platform data center sharing data and diagnostic result.
Beneficial effects of the present invention:
1. the present invention precisely finds the test point for diagnosing and wanting in required data using sensor;
2. the present invention has the function of powerful edge calculations, quickly formed and compare function figure, quickly calculated diagnosis and draw a conclusion;
3. the present invention has mass data modeling, the historical empirical data modeling of accumulation for many years, being formed has scientific basis Diagnostic criteria;
4. the present invention has flexible in-situ processing control function.
5. the present invention applies the data communication network in forward position, network sharing data, decision facilitate management.
Detailed description of the invention
Fig. 1 is structural block diagram of the invention.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text Word can be implemented accordingly.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more The presence or addition of a other elements or combinations thereof.
Embodiment 1
The present invention provides a kind of working conditions of oil extractor diagnostic devices, comprising:
Angular displacement sensor is mounted on walking beam-connecting rod-crank mechanism of pumping unit, and angular displacement sensor passes through Minimum angles are returned from minimum angles to maximum angle when walking beam-connecting rod-crank work determines a cycle of operation, and root Walking beam-connecting rod-crank running track of pumping unit is judged according to the path that angular displacement sensor passes through;
Core cpu unit is connect with the sensor unit and electric quantity acquisition unit, and the core cpu unit is by institute The running track for stating pumping unit one complete cycle of operation is divided into 200 location points, and the core cpu unit controls electricity Acquisition unit acquires electrical parameter of the pumping unit on each location point, and draws electrician's figure according to the collected electrical parameter of institute Inverting indicator card, and electrician's figure inverting indicator card is compared with the data model being stored in internal database, sentence The working condition of disconnected pumping unit simultaneously makes decisions;According to electric quantity acquisition unit acquire electrical parameter, judge whether there is phase sequence mistake, Lacuna;Three-phase current and voltage are judged whether in normal range of operation, to determine whether pumping-unit motor works normally;It calculates Pumping-unit motor daily normal working hours and downtime;The core cpu unit is by electrician's figure inverting indicator card The judging result obtained after comparison with the data model being stored in internal database is sent to cloud platform by communication module Data center's sharing data and diagnostic result;
Electric quantity acquisition unit, connection pumping unit control motor, are run the pumping unit by the core cpu unit The running track of one complete cycle is divided into 200 location points, in pumping unit work, acquires each precise local fix Control the electrical parameter of motor;
Internal database is inside preset with the data model for judging fault state, when electric quantity acquisition unit collects It when data, is compared by collecting data with data model corresponding in internal database, judges whether data exception, taken out Oil machine is when leaving the factory, internal to have downloaded the mass data model accumulated for many years in advance, and it is corresponding to define every kind of model Physical fault situation, in case working conditions of oil extractor fault diagnosis uses;
Start and stop well banked relay, the core cpu unit is connect with start and stop well banked relay group, when the CPU core When heart unit judges go out the pumping unit exception, Xiang Suoshu start and stop well banked relay group issues instruction, and the start and stop well group closes Relay group carries out the control of start and stop well after receiving instruction;The cloud platform data center issues control instruction, passes through start and stop well Banked relay group carries out the control of start and stop well;
Sound-light alarm control unit, when the core cpu unit judges go out the pumping unit exception, Xiang Suoshu sound-light alarm Control unit issues instruction and alarms, while alarm is uploaded to cloud platform, and starts having for configuration configuration and alert upload number It carries out data according to interval to report, waiting system uploads after restoring normal according still further to the normal data time interval that uploads;
Detection of power loss unit, upon power failure, the detection of power loss unit can trigger super capacitor and supply electricity to the CPU Core cell, so that power cut-off information is sent cloud platform data center by the core cpu unit.
Daily electrician's figure acquisition position calibration, equipment judge every mistake one, start waiting electrician and scheme acquisition calibration, work as oil pumping When machine starts to work normally, external angular displacement sensor obtains the minimum angles and maximum of pumping unit rotation by acquisition communication Angle, equipment rotation is rotated further by from minimum angles to maximum angle comes back to minimum angles, can accurately react pumping unit The data of one cycle of operation, calibration are stored to local storage unit.
The acquisition of electrician's figure.It uploads data time to arrive, starts new electrician's diagram data acquisition, the pumping calibrated according to front Pumping unit state position is divided into 200 equal portions by the oil machine cycle of operation, and electrician's figure is acquired on each accurate location point Required three-phase electricity flow valuve and corresponding active power value.
Core CPU unit obtains data and forms electrician's figure inverting indicator card, is compared to be formed with magnanimity modeling data and examine Disconnected conclusion, there is whether the conclusion scene of obtaining needs to start emergency action decision, and the implementation of the decision is by start and stop well banked relay Group is implemented, and can be by NB communication module circuitry, with cloud platform data center sharing data and diagnostic result.
Embodiment 2
The present invention provides a kind of working conditions of oil extractor diagnostic devices, comprising:
Hall sensor, the Hall sensor interrupt a cycle of operation of reaction pumping unit by 2 acquisitions;
Core cpu unit is connect with the sensor unit and electric quantity acquisition unit, and the core cpu unit is by institute The running track for stating pumping unit one complete cycle of operation is divided into 200 time points, and the core cpu unit controls electricity Acquisition unit acquire the pumping unit at every point of time on electrical parameter, and electrician's figure is drawn according to the collected electrical parameter of institute Inverting indicator card, and electrician's figure inverting indicator card is compared with the data model being stored in internal database, sentence The working condition of disconnected pumping unit simultaneously makes decisions;According to electric quantity acquisition unit acquire electrical parameter, judge whether there is phase sequence mistake, Lacuna;Three-phase current and voltage are judged whether in normal range of operation, to determine whether pumping-unit motor works normally;It calculates Pumping-unit motor daily normal working hours and downtime;The core cpu unit is by electrician's figure inverting indicator card The judging result obtained after comparison with the data model being stored in internal database is sent to cloud platform by communication module Data center's sharing data and diagnostic result;
Electric quantity acquisition unit, connection pumping unit control motor, are run the pumping unit by the core cpu unit The running track of one complete cycle is divided into 200 time points, in pumping unit work, acquires each precise time point Control the electrical parameter of motor;
Internal database is inside preset with the data model for judging fault state, when electric quantity acquisition unit collects It when data, is compared by collecting data with data model corresponding in internal database, judges whether data exception, taken out Oil machine is when leaving the factory, internal to have downloaded the mass data model accumulated for many years in advance, and it is corresponding to define every kind of model Physical fault situation, in case working conditions of oil extractor fault diagnosis uses;
Start and stop well banked relay, the core cpu unit is connect with start and stop well banked relay group, when the CPU core When heart unit judges go out the pumping unit exception, Xiang Suoshu start and stop well banked relay group issues instruction, and the start and stop well group closes Relay group carries out the control of start and stop well after receiving instruction;The cloud platform data center issues control instruction, passes through start and stop well Banked relay group carries out the control of start and stop well;
Sound-light alarm control unit, when the core cpu unit judges go out the pumping unit exception, Xiang Suoshu sound-light alarm Control unit issues instruction and alarms, while alarm is uploaded to cloud platform, and starts having for configuration configuration and alert upload number It carries out data according to interval to report, waiting system uploads after restoring normal according still further to the normal data time interval that uploads;
Detection of power loss unit, upon power failure, the detection of power loss unit can trigger super capacitor and supply electricity to the CPU Core cell, so that power cut-off information is sent cloud platform data center by the core cpu unit.
Daily electrician's figure acquisition time calibration, equipment judge every mistake one, start waiting electrician's figure period regulation, work as oil pumping When machine starts to work normally, external Hall sensor is interrupted by acquisition, and 2 acquisition interruptions can accurately react pumping unit The data of one cycle of operation, calibration are stored to local storage unit.
The acquisition of electrician's figure.It uploads data time to arrive, starts new electrician's diagram data acquisition, the pumping calibrated according to front Period is divided into 200 equal portions by the oil machine cycle of operation, is acquired three required for electrician's figure on each accurate time point Phase current values and corresponding active power value.
Core CPU unit obtains data and forms electrician's figure inverting indicator card, is compared to be formed with magnanimity modeling data and examine Disconnected conclusion, there is whether the conclusion scene of obtaining needs to start emergency action decision, and the implementation of the decision is by start and stop well banked relay Group is implemented, and can be by NB communication module circuitry, with cloud platform data center sharing data and diagnostic result.
Embodiment 3
The diagnostic method of working conditions of oil extractor diagnostic device, step include:
1) sensor unit senses one complete cycle of operation of pumping unit;
2) core cpu unit by pumping unit run a complete cycle running track be divided into multiple location points or Time point;
3) the core cpu unit control the electric quantity acquisition unit acquire the pumping unit each location point or when Between electrical parameter on point, and electrician's figure inverting indicator card is drawn according to the collected electrical parameter of institute, and by electrician's figure inverting Indicator card is compared with the data model being stored in internal database;
4) when the core cpu unit judges go out the pumping unit exception, Xiang Suoshu start and stop well banked relay group hair It instructs out, the start and stop well banked relay group carries out the control of start and stop well after receiving instruction, and the judging result obtained is led to It crosses communication module and is sent to cloud platform data center sharing data and diagnostic result.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and legend shown and described herein.

Claims (10)

1. working conditions of oil extractor diagnostic device characterized by comprising
Sensor unit is used to sense one complete cycle of operation of pumping unit;
Electric quantity acquisition unit is used to acquire the electrical parameter of pumping-unit motor;
Core cpu unit is connect with the sensor unit and electric quantity acquisition unit, and the core cpu unit is by the pumping The running track that oil machine runs a complete cycle is divided into multiple location points, and the core cpu unit controls the electricity Acquisition unit acquires electrical parameter of the pumping unit on each location point, and shows function according to the collected electrical parameter drafting of institute Figure, and the indicator card is compared with the data model being stored in internal database, judge the working condition of pumping unit And it makes decisions.
2. working conditions of oil extractor diagnostic device according to claim 1, which is characterized in that the sensor unit is Hall biography Sensor or angular displacement sensor.
3. working conditions of oil extractor diagnostic device according to claim 2, which is characterized in that the Hall sensor passes through 2 A cycle of operation of reaction pumping unit is interrupted in acquisition.
4. working conditions of oil extractor diagnostic device according to claim 2, which is characterized in that the angular displacement sensor senses The minimum angles and maximum angle of the pumping unit rotation, the pumping unit rotation are rotated further by back from minimum angles to maximum angle Minimum angles are come, a cycle of operation of pumping unit is reacted.
5. working conditions of oil extractor diagnostic device according to claim 1, which is characterized in that the core cpu unit and start and stop Well banked relay group connection, when the core cpu unit judges go out the pumping unit exception, Xiang Suoshu start and stop well group close after Electric appliance group issues instruction, and the start and stop well banked relay group carries out the control of start and stop well after receiving instruction.
6. working conditions of oil extractor diagnostic device according to claim 1, which is characterized in that the core cpu unit will be described The judging result obtained after indicator card and the comparison for the data model being stored in internal database is sent to by communication module Cloud platform data center sharing data and diagnostic result.
7. working conditions of oil extractor diagnostic device according to claim 6, which is characterized in that the cloud platform data center issues Control instruction carries out the control of start and stop well by start and stop well banked relay group.
8. working conditions of oil extractor diagnostic device according to claim 1, which is characterized in that it further include detection of power loss unit, when When power failure, the detection of power loss unit can trigger super capacitor and supply electricity to the core cpu unit, so that the CPU core Calculated information and power cut-off information are sent cloud platform data center by heart unit.
9. working conditions of oil extractor diagnostic device according to claim 1, which is characterized in that further include that sound-light alarm control is single Member, when the core cpu unit judges go out the pumping unit exception, Xiang Suoshu sound-light alarm control unit issues instruction and is reported It is alert.
10. the diagnostic method of working conditions of oil extractor diagnostic device according to claim 1, which is characterized in that step includes:
1) sensor unit senses one complete cycle of operation of pumping unit;
2) running track that pumping unit runs a complete cycle is divided into multiple location points by core cpu unit;
3) the core cpu unit controls the electric quantity acquisition unit and acquires electricity ginseng of the pumping unit on each location point Number, an and indicator card is drawn according to the collected electrical parameter of institute, and by the indicator card and the data that are stored in internal database Model compares;
4) when the core cpu unit judges go out the pumping unit exception, the sending of Xiang Suoshu start and stop well banked relay group refers to It enables, the start and stop well banked relay group carries out the control of start and stop well after receiving instruction, and by the judging result obtained by leading to Letter module is sent to cloud platform data center sharing data and diagnostic result.
CN201910745780.5A 2019-08-13 2019-08-13 Working conditions of oil extractor diagnostic device and diagnostic method Pending CN110410306A (en)

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CN111963116A (en) * 2020-08-14 2020-11-20 中国石油大学(北京) Intelligent gas field system and method for self-adaption and intelligent analysis decision
CN111963116B (en) * 2020-08-14 2022-04-12 中国石油大学(北京) Intelligent gas field system and method for self-adaption and intelligent analysis decision
CN115749740A (en) * 2021-09-03 2023-03-07 北京助创科技有限公司 Method and device for detecting distribution efficiency of pumping well and readable storage medium
CN114876782A (en) * 2022-05-13 2022-08-09 三一汽车制造有限公司 Hydraulic pump fault detection method and device and working machine
CN114876782B (en) * 2022-05-13 2024-03-12 三一汽车制造有限公司 Hydraulic pump fault detection method and device and working machine

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