CN110408431A - A kind of method of group technology processing low grade oils - Google Patents

A kind of method of group technology processing low grade oils Download PDF

Info

Publication number
CN110408431A
CN110408431A CN201910357027.9A CN201910357027A CN110408431A CN 110408431 A CN110408431 A CN 110408431A CN 201910357027 A CN201910357027 A CN 201910357027A CN 110408431 A CN110408431 A CN 110408431A
Authority
CN
China
Prior art keywords
catalyst
oil
reaction
reaction zone
catalytic cracking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910357027.9A
Other languages
Chinese (zh)
Other versions
CN110408431B (en
Inventor
吴锐
刘涛
韩照明
黄新露
吴长安
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
Original Assignee
China Petrochemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Petrochemical Corp, Sinopec Dalian Research Institute of Petroleum and Petrochemicals filed Critical China Petrochemical Corp
Publication of CN110408431A publication Critical patent/CN110408431A/en
Application granted granted Critical
Publication of CN110408431B publication Critical patent/CN110408431B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • C10G67/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only

Abstract

The invention discloses a kind of methods of group technology processing low grade oils.After inferior feedstock oil and hydrogen enter the molten hydrogen of mixer saturation, pass through weighted BMO spaces area first;Reaction effluent enters hydrotreating reaction area with catalytic cracking recycle oil after separation, gained reaction effluent is separated, it obtains hydrogenated residue and carries out catalytic cracking reaction, it obtains recycle oil and/or slurry oil is recycled to weighted BMO spaces reaction zone, obtain another part recycle oil and be recycled to hydrotreating reaction area;Wherein the reaction temperature t1 of weighted BMO spaces reaction zone is higher than the reaction temperature t2 in hydrotreating reaction area.The method of the present invention can be improved the utilization rate of hydrotreating major catalyst, extend the operation cycle of combined unit, and increase the operational efficiency of device.

Description

A kind of method of group technology processing low grade oils
Technical field
The present invention relates to petroleum refining field more particularly to a kind of use residual hydrocracking and catalytic cracking combined techniques The method for handling heavy oil residue.
Background technique
Currently, demand of the refined products market to light, middle matter oil product will be in continuous upward trend both at home and abroad, to fuel oil etc. The demand of heavy oil product is then on a declining curve.Further, since the pressure of environmental protection increasingly increases, various countries generally improve petroleum The quality criteria requirements of the especially automobile-used petrol and diesel oil product of product.It, can be with more economical reasonable generation under above-mentioned market trend Valence realize heavy oil lighting, can make again obtained product meet the oil Refining Technologies of the constantly petrol and diesel oil product specification of harshness at One of the technology of domestic and international oil Refining Technologies developer's focus development.
In the various processes of heavy oil product lighting, heavy oil product is subjected to hydrotreating, right back end hydrogenation first It is a kind of preferable technical process that tail oil, which carries out catalyzed cracking processing,.By adding hydrogen, significantly reduce metal in these raw materials, Sulphur, nitrogen, asphalt content improve hydrogen-carbon ratio, and then provide excellent raw material for devices such as catalytic cracking and delayed cokings.At present Main hydrogenation technique mainly has ebullated bed, suspension bed, moving bed and fixed-bed process, and wherein suspension bed and moving bed process be also It is very immature, and higher cost.Ebullated bed high investment, and operation difficulty is larger.Fixed bed is because at low cost, easy to operate And safety is small, technology maturation, thus develops very fast.
In the prior art, it is realized by being provided with multiple hydrogenators of multiple hydrogenation catalyst beds to heavy oil product Hydrotreating.But the usual viscosity of heavy oil product is larger, metal impurities or asphalitine are higher, in hydrogenation process, metal and Coke can be gradually deposited on catalyst, be easy to make rapid catalyst deactivation, bed blocking, pressure rise, this phenomenon is the One hydrogenator is especially serious, moreover, when the pressure drop in first reactor reaches or approaches the theoretical pressure drop upper limit, instead It answers and easily occurs hot spot in device, device can only be forced to stop work at this time, shorten the operation cycle of heavy oil product hydrotreater.
It is former that CN1349554A discloses a kind of up-flow reactor system hydrotreating heavy with stratiform catalyst bed The method of material.With the upflow fixed bed reactor hydrotreating metal of the catalyst of at least two different hydrogenation activities, sulphur and The heavy charge of carbon containing residual matter pollution.But this method cycle of operation is short, is usually no more than 1 year.
Itd is proposed in CN1484684A replaceable reactor and can short-circuit reaction device hydrotreatment of heavy hydrocarbon fraction method, should It is traditional down-type fixed-bed reactor that reactor is protected in patent, if Ca, Fe content are higher in raw material, due to reaction Logistics from top to bottom, if the gap between these solid impurity blocking catalysts, though in protective agent duct deposited metal energy When power does not arrive saturation capacity, this reactor pressure decrease can also be increased, so that another reactor must be switched to.
CN102453530A discloses a kind of method of hydrotreating of processing heavy oil product, heavy oil product feedstock oil and hydrogen mixing Enter hydrogenation protecting reaction zone afterwards, then immediately proceed to hydrotreating reaction area, setting at least two is in parallel in hydrogenation protecting area Can switch the up flow type hydrogenation protecting reactor used in turn.The method that the invention uses four kinds of hydrogenation protecting agent gradations, has Extend the operation cycle of device conducive to removing metal to prevent from blocking and improving the service life of major catalyst.But this method is to device The increase rate of the cycle of operation is still little.
Residual hydrogenation tail oil is obtained into more and more common application directly as the technique of Rfcc Feedstock, and One of most effective crude conversion technology, it can obtain more light-end products from residual oil.It is urged in traditional residual hydrogenation- Change in cracking group technology, catalytic cracking recycle oil is to be recycled in catalytic cracking unit to be further processed.Since recycle oil contains There is polycyclic aromatic hydrocarbon, thus light oil yield is low, green coke amount is big, increases regenerator load, reduces heavy oil catalytically cracking equipment Treating capacity and economic benefit.In addition the sulfur content of recycle oil is higher, is about higher by one times than hydrogenation tail oil, recycle oil circulation but also Product sulfur content rises.
CN106701191A discloses a kind of method of hydrogenation and catalystic cracking process residual oil, including adds hydrogen pre- Handle reaction zone, hydrotreating reaction area and catalytic cracking reaction zone;The method includes the following contents: residual oil raw material and hydrogen Successively pass through concatenated weighted BMO spaces reaction zone and hydrotreating reaction area after mixing, the reaction in hydrotreating reaction area is flowed out Object carries out gas-liquid separation, and gas phase is recycled back to weighted BMO spaces reaction zone and/or hydrotreating reaction area, and liquid phase is directly entered catalysis Cracking reaction area carries out catalytic cracking reaction, the isolated dry gas of catalytic cracking reaction effluent, liquefied gas, catalytically cracked gasoline Fraction, catalytic cracking diesel oil fraction, heavy catalytic cycle oil and catalytic cracked oil pulp, wherein catalytic cracking diesel oil and catalysis Some or all of cracking slurry oil is recycled back to hydrotreating reaction area and carries out hydrotreating reaction area.This method can extend device Stabilization operation period, but this method operation it is more complex.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of method of group technology processing low grade oils, and especially one Kind can give full play to differential responses area catalyst performance, increase the heavy oil hydrogenation treatment method of device operation cycle.
A kind of method of group technology processing low grade oils provided by the present invention, including the following contents:
(1) at least one weighted BMO spaces reaction zone, a hydrotreating reaction area and a catalytic cracking reaction zone are provided;Add Include hydrogenation protecting catalyst and Hydrodemetalation catalyst in hydrogen pretreatment reaction zone, includes adding hydrogen in hydrotreating reaction area Desulphurization catalyst and hydrodenitrogeneration (carbon residue conversion) catalyst include catalytic cracking catalyst in catalytic cracking reaction zone;
(2) inferior feedstock oil, the recycle oil in weighted BMO spaces area, catalytic cracked oil pulp, partially catalyzed cracking recycle oil and hydrogen Enter mixer together to form the molten hydrogen logistics of saturation and gaseous hydrogen is discharged;
(3) the molten hydrogen logistics of saturation from step (2) enters weighted BMO spaces reaction zone, and liquid is carried out under the conditions of weighted BMO spaces Metal impurities are removed 40wt%~90wt% by phase hydrogenation reaction, and sulphur is removed 20wt%~70wt%, obtain tenor reduction Reaction effluent;
(4) reaction effluent obtained by step (3) is separated into the first high-pressure separator, obtains the first hydrogen-rich gas and the first liquid Body, separating obtained first hydrogen-rich gas are recycled after compressor compresses after can isolating after further treatment hydrogen;
(5) first liquid a part obtained by step (4) is recycled back to weighted BMO spaces reaction zone, another part and partially catalyzed cracking Enter hydrotreating reaction area after recycle oil mixing, carries out hydrogenation reaction under hydroprocessing conditions;
(6) reaction effluent obtained by step (5) enters the progress gas-liquid separation of the second separator, obtains the second hydrogen-rich gas and second Liquid;Separating obtained second hydrogen-rich gas can be recycled back to hydrotreating reaction area after desulfurization and compressor compresses, separate institute It obtains second liquid and enters fractionating system;
(7) second liquid product obtained by step (6) enters fractionating column, obtains gas, naphtha, hydrogenated diesel oil and hydrogenation tail oil;
(8) hydrogenation tail oil obtained by step (7) enters catalytic cracking reaction zone, and it is anti-that cracking is carried out in the presence of catalytic cracking catalyst It answers, reaction generates after oil is fractionated and obtains dry gas, liquefied gas, catalytically cracked gasoline, catalytic cracking diesel oil, catalytic cracking recycle oil And catalytic cracked oil pulp;
(9) catalytic cracking recycle oil obtained by step (8) is divided into two parts, and a part is used as flux oil after mixing with catalytic cracked oil pulp Mixer before being recycled back to weighted BMO spaces reactor, another part are recycled to first, hydrotreating reaction area reactor and enter Mouthful.
It according to the method for the present invention, can also include the following contents in step (9): by catalytic cracking bavin obtained by step (8) The all or part of oil is recycled to the entrance of the last one reactor in hydrotreating reaction area.
In the present invention, wherein the average reaction temperature t1 of step (3) the weighted BMO spaces reaction zone adds higher than step (5) The average reaction temperature t2 of hydrogen processing reaction zone, 5~40 DEG C of t2 high of preferably t1 ratio, 10~30 DEG C of t2 high of preferably t1 ratio.
According to the method for the present invention, more than two weighted BMO spaces reaction zones are wherein provided in step (1), this two with On weighted BMO spaces reaction zone be usually be arranged in parallel, the reaction zone of changeable operation.Therefore, method of the invention can be with It can be cut out into reaction stream after one of weighted BMO spaces reaction zone is not able to satisfy service requirement including step (10) Journey, and by second weighted BMO spaces reaction zone incision process flow, the weighted BMO spaces reaction zone cut out can be urged The displacement of agent draws off the old catalyst of inactivation, reload fresh and/or regenerated catalyst.
The weighted BMO spaces reaction zone is not able to satisfy service requirement and refers to: the effluent of weighted BMO spaces reaction zone can not The pressure drop for meeting at least one catalyst bed in the feed needs or weighted BMO spaces reaction zone of downstream hydrogenation treatment region reaches There is hot spot in the pressure drop upper limit or catalyst bed.
The standard of the feed needs for being unable to satisfy downstream hydrogenation processing reaction zone can be with are as follows: weighted BMO spaces reaction zone Exporting the tenor in product liquid is more than specified value.Specifically, judging weighted BMO spaces reaction zone outlet product liquid is The standard of the no feed needs for meeting downstream hydrogenation treatment region is, tenor in effluent liquid (refer to W metal, V, Fe, The summation of Na and Ca equal size) it has been more than the 8 μ g/g of μ g/g~50, preferably 10 μ of μ g/g~30 g/g.
The pressure drop upper limit is 0.4~0.8 times, preferably 0.5~0.8 times of reactor design maximum pressure drop.It is described Hot spot is that the radial temperature difference at least one catalyst bed is 15~50 DEG C, preferably 15~30 DEG C.
In heavy oil hydrogenation treatment method of the invention, the heavy oil feedstock oil refers to by topped crude, petroleum residual oil, oil The hydro carbons for the high asphalt content that sand, pitch, shale oil, liquefaction coal or reclaimed oil obtain.Heavy oil feedstock oil usually contains various Pollutant, carbon residue is high, and the impurity contents such as sulphur and nitrogen are high, and tenor is typically larger than 30mg/g.The method of the present invention is especially It is suitble to the heavy oil feedstock of processing high metal content, is especially suitable for processing metal (nickel+vanadium) content and is greater than 60mg/g and/or iron content Greater than 10mg/g and/or calcium content is greater than the heavy oil feedstock of 10mg/g.
In method of the invention, the hydrogenation protecting catalyst that weighted BMO spaces reaction zone uses can be protected for residual hydrogenation Agent, or prepared according to feedstock property by conventional method in that art.Residual hydrogenation protective agent is this field conventional catalyst, can be with Using commercial goods.The hydrogenation protecting agent using porous refractory inorganic oxide such as aluminium oxide as carrier, group VIB and/or The oxide of VIII race's metal such as W, Mo, Co, Ni etc. is the catalyst of active component, such as by the limited public affairs of Sinopec's share Take charge of the FZC series residual hydrogenation protective agent of catalyst branch production.
The Hydrodemetalation catalyst can be residuum hydrogenating and metal-eliminating catalyst, or according to feedstock property by this The preparation of field conventional method.These catalyst are typically all the group VIB using porous refractory inorganic oxide such as aluminium oxide as carrier And/or VIII one or more of oxides of race's metal such as W, Mo, Co, Ni etc. be active component, be selectively added other each The catalyst of the elements such as kind auxiliary agent such as P, Si, F, B.The Hydrodemetalation catalyst, on the basis of the total weight of catalyst, And in terms of oxide, the content of molybdenum and/or tungsten is 0.5~15 weight %, and the content of cobalt and/or nickel is 0.3~8 weight %, remaining Amount is alumina support.The alumina support be a kind of bimodal hole alumina support, 0.5~2.0 milliliter of Kong Rongwei/ Gram, specific surface area is 120~350 meters2/ gram, aperture accounts for total pore volume 30~90% in 10~30 nanometers of Kong Rong, and aperture is 100 ~2000 nanometers of Kong Rong accounts for total pore volume 10~50%, and bore dia is less than 10 nanometers, between 30-100 nanometers and be greater than 2000 nanometers of the sum of Kong Rong accounts for 20% or less total pore volume.It is arrived needed for the diffusion process and reaction of reactant molecule in order to balance The catalyst of active surface, the bimodal pore distribution with macropore and mesoporous is shown in weighted BMO spaces reaction zone reaction process Preferable performance.In weighted BMO spaces reaction zone, the admission space ratio of hydrogenation protecting catalyst and Hydrodemetalation catalyst Generally 5:95~95:5, preferably 10:90~60:40.
Heavy oil hydrogenation treatment method according to the present invention, wherein preferably adding the de- gold of hydrogen in weighted BMO spaces reaction zone The downstream of metal catalyst can also include Hydrobon catalyst.The loadings of Hydrobon catalyst are hydrodemetallisation catalyst The 5%~30% of agent loadings.
The Hydrobon catalyst can be the common residuum hydrodesulfurization catalyst in this field, or according to raw material Property is prepared by conventional method in that art.Catalyst is typically all using porous refractory inorganic oxide such as aluminium oxide as carrier the The oxide of VI B race and/or VIII race's metal such as W, Mo, Co, Ni etc. are active component, are selectively added various other auxiliary agents such as P, the catalyst of the elements such as Si, F, B.Due in this technology in weighted BMO spaces reaction zone product it is restricted to tenor, be The more preferable overall performance optimization for playing catalyst system uses improved Hydrobon catalyst, the overall performance of the catalyst Between conventional Hydrodemetalation catalyst and Hydrobon catalyst, i.e., the aperture of the catalyst is compared with conventional hydrodesulfurization Catalyst is bigger, holds metal ability with preferable, activity is slightly higher compared with conventional hydro catalyst for demetalation, has stronger add Hydrogen desulphurizing ability.
The Hydrobon catalyst, on the basis of the total weight of catalyst, and in terms of oxide, molybdenum and/or tungsten Content is 10~25 weight %, and the content of cobalt and/or nickel is 1~6 weight %, and surplus is alumina support.The aluminium oxide Kong Rong is not less than 0.35 ml/g, and specific surface area is 150~350 meters2/ gram, aperture accounts for total pore volume in 6~15 nanometers of Kong Rong 70% or more.
In the method for the present invention, reaction condition can be according to the reaction effect that the property and requirement of raw material reach by this field General knowledge determines.In general the reaction condition of weighted BMO spaces reaction zone is that reaction pressure is 5MPa~35MPa, preferably It is 10MPa~20MPa, average reaction temperature is to be operated at 340 DEG C~430 DEG C, preferably 340 DEG C~420 DEG C, volume is empty when liquid Speed is generally in 0.1h-1~5.0h-1, preferably 0.3h-1~3.0h-1In the range of, hydrogen to oil volume ratio is 200~2000, preferably 300~1500, liquid phase circulation ratio (recycle oil/fresh feed oil mass ratio) is 0.1:1~10:1, preferably 0.2:1~3:1.
In method of the invention, the reaction of one or more hydrogenation protecting is can be set in the weighted BMO spaces reaction zone Device, each hydrogenation protecting reactor is at least provided with a hydrogenation protecting catalyst bed, if being provided with multiple catalyst beds, The recycle oil for being saturated molten hydrogen can be squeezed into, between reaction bed to reach reduction catalyst bed temperature rise and reaction is replenished in time The purpose of required hydrogen.
In the method for the present invention, the mixer used can be eddy mixer, be also possible to static mixer, jet mixing The isostructural mixer of device.
In the method for the present invention, catalyst used in hydrotreating reaction area can be the common heavy oil product in this field and add Hydrogen handles catalyst, and optimum catalyst property can be optimized according to feedstock property.Catalyst generally comprise it is a variety of, such as plus hydrogen Desulphurization catalyst and hydrodenitrogenation catalyst etc..These catalyst are typically all to be with porous refractory inorganic oxide such as aluminium oxide The oxide of carrier, group VIB and/or VIII race's metal such as W, Mo, Co, Ni etc. are active component, are selectively added other each The catalyst of the elements such as kind auxiliary agent such as P, Si, F, B.
In the hydrotreating reaction area, the admission space of Hydrobon catalyst and hydrodenitrogenation catalyst is than general For 20:80~80:20, preferably 40:60~70:30.
The hydrodenitrogenation catalyst, on the basis of the total weight of catalyst, and in terms of oxide, molybdenum and/or tungsten Content is 12~30 weight %, and the content of cobalt and/or nickel is 3~12 weight %, and surplus is alumina support.The aluminium oxide Kong Rong is not less than 0.35 ml/g, and specific surface area is 150~350 meters2/ gram, aperture accounts for total pore volume in 6~15 nanometers of Kong Rong 40~75%.
According to the method for the present invention, wherein it can also add hydrogen including Hydrodemetalation catalyst in hydrotreating reaction area Catalyst for demetalation is seated in the upstream of Hydrobon catalyst, and the loadings of Hydrodemetalation catalyst are hydrotreating reaction The 2%~30% of area's catalyst total filling amount.
In hydrotreating reaction area catalyst filling sequence be usually make reaction stream successively with hydrodemetallisation catalyst Agent, Hydrobon catalyst and hydrodenitrogenation catalyst contact, also have certainly by the technology of these types of catalyst mixed packing.On State the technology contents that Catalyst packing technology is well known to those skilled in the art.Catalyst can use commercial goods, as in The FZC series residuum hydrogenating and metal-eliminating catalysts of petrochemical industry Fushun Petrochemical Research Institute, state development and production, desulphurization catalyst and de- Nitrogen catalyst can also be prepared according to this field existing method.
In method of the invention, the reaction condition in hydrotreating reaction area is that reaction pressure is 5MPa~35MPa, preferably It is 10MPa~20MPa, average reaction temperature is 320 DEG C~420 DEG C, and preferably 330 DEG C~410 DEG C, volume space velocity is when liquid 0.1h-1~5.0h-1, preferably 0.3h-1~3.0h-1, hydrogen to oil volume ratio is 200~1500, preferably 300~1200.
In the method for the present invention, weighted BMO spaces and hydrotreating two reaction zones belong to serial operation, therefore two reactions The pressure in area is the same pressure rating, because the presence of pressure drop might have difference slightly.
In the method for the present invention, hydrodemetallization and partial hydro-desulfurization reaction are substantially carried out in weighted BMO spaces reaction zone, It is operated at a higher temperature, is conducive to the progress of demetalization reaction, to enable the activity of Hydrodemetalation catalyst It is fully used.The material for being stripped of a large amount of metal impurities enters hydrotreating reaction area and is further reacted.Due to A large amount of metal impurities are stripped of, the material into hydrotreating reaction area is greatly lowered the murder by poisoning of hydrotreating zone catalyst, The utilization rate of Hydrobon catalyst and hydrodenitrogenation catalyst can be significantly improved, the use of hydrotreating zone catalyst is extended Service life, and then effectively extend the operation cycle of a whole set of hydrotreater.For the operation of Proper Match two reaction zones, add hydrogen The average reaction temperature in pretreatment reaction area is 5~40 DEG C high compared with the average reaction temperature in hydrotreating reaction area, preferably high by 10~ 30℃。
In method of the invention, a reactor is can be set in hydrotreating reaction area, and more reactors also can be set, Usually setting 2~5, is preferably provided with 2~3 reactors.The number of each catalyst in reactor bed is generally 1~5, It is preferred that 1~3, if more than two catalyst beds are arranged, quenching hydrogen can be squeezed between bed, with control reaction temperature Degree, successively loads Hydrodemetalation catalyst, Hydrobon catalyst along the flow direction of reaction stream in hydrotreating reaction area With hydrodesulfurization nitrogen catalyst.In the method for the present invention, in each catalyst bed the loadings of catalyst can according to feedstock property, The requirement of selected catalyst and product property is specifically chosen.
To reach better effect, more than two changeable weighted BMO spaces reaction zones can be used.It is described changeable Meaning refers to provided with multiple weighted BMO spaces reaction zones, and each weighted BMO spaces reaction zone can individually be connected into subsequent add Hydrogen handles reaction zone, can also individually cut out from hydrotreating reaction area.
Hydrotreating method according to the present invention, be arranged multiple changeable weighted BMO spaces reaction zones purpose be in order to The catalyst in each reactor in hydrotreating reaction area is set to obtain lasting hydrogenation protecting, therefore, Mei Gejia by switching As long as the number and connection relationship of hydrogen pretreatment reaction zone setting reactor meet the purpose that switching uses.Preferably, institute The quantity for stating weighted BMO spaces reaction zone is 2, and 1 reactor is arranged in the weighted BMO spaces reaction zone, preferably with Mode in parallel connects, and two weighted BMO spaces reaction zones one and only one be in on-line machining state.Weighted BMO spaces Sequence filling hydrogenation protecting agent, Hydrodemetalation catalyst and Hydrobon catalyst, all kinds of protective agents and catalysis in reaction zone The gradation mode of agent can be determined according to the property of raw material by this field Conventional wisdom.
In method of the invention, described two weighted BMO spaces reaction zones one and only one be online it is specific It is meant that, when the first weighted BMO spaces reaction zone is unable to satisfy the feed needs or the first weighted BMO spaces of downstream hydrogenation treatment region The pressure drop of at least one catalyst bed reaches in reaction zone when there is hot spot in the pressure drop upper limit or catalyst bed, by first plus All reactors in hydrogen pretreatment reaction zone are cut out, while the reactor of the second weighted BMO spaces reaction zone being cut.When Two weighted BMO spaces reaction zones are unable to satisfy the feed needs or the second weighted BMO spaces reaction zone of downstream hydrogenation processing reaction zone In the pressure drop of at least one catalyst bed reach and occur hot spot in the pressure drop upper limit or catalyst bed and can not continue to operate When, protective agent and catalyst whole in all reactors are replaced after can stopping work with device.It can also be according to hydrotreating reaction The reactor of the second weighted BMO spaces reaction zone is cut out the case where catalyst activity in area, while protective agent will have been replaced and urged Reactor incision in first weighted BMO spaces reaction zone of agent, so recycles, until the catalyst in hydrotreating reaction area It is unable to satisfy running requirements.
There is no particular limitation to flow direction of the raw material in hydrogenation protecting area and hydrotreating zone by the present invention, weighted BMO spaces Each reactor in reaction zone and hydrotreating reaction area both can may be downflow reactor for up-flow reactor.
Catalytic cracking recycle oil in method of the invention, into hydrotreating reaction area and weighted BMO spaces reaction zone It can be the catalytic cracking recycle oil and catalytic cracking that catalytic cracking reaction zone in the method for the present invention obtains with catalytic cracked oil pulp Slurry oil also may include catalytic cracking recycle oil and catalytic cracked oil pulp that other catalytic cracking units obtain.The method of the present invention The catalytic cracking recycle oil that middle catalytic cracking reaction zone obtains is partly recycled to first, hydrotreating reaction area reactor inlet, Another part is recycled to weighted BMO spaces reaction zone after mixing with catalytic cracked oil pulp, be recycled to first, hydrotreating reaction area The recycle oil of reactor inlet accounts for 20% or more of the catalytic cracking recycle oil weight that catalytic cracking reaction zone obtains, preferably 30 ~ 70%, the recycle oil for being recycled to weighted BMO spaces reaction zone accounts for catalytic cracking recycle oil weight that catalytic cracking reaction zone obtains 10% or more, preferably 20 ~ 50%, be recycled to first reactor inlet in hydrotreating reaction area recycle oil and be recycled to plus hydrogen it is pre- Processing reaction zone recycle oil total amount generally at least account for the 30% of the catalytic cracking recycle oil weight that catalytic cracking reaction zone obtains with On, preferably 50 ~ 95%, the catalytic cracking recycle oil of remainder is recycled back to catalytic cracking reaction zone.Catalytic cracking reaction zone obtains Catalytic cracked oil pulp be recycled to weighted BMO spaces reaction zone, the catalytic cracked oil pulp for being recycled to weighted BMO spaces reaction zone is general At least account for 30% or more of the catalytic cracked oil pulp weight that catalytic cracking reaction zone obtains, preferably 50 ~ 80%, the catalysis of remainder Cracking slurry oil outlet.
It can also include: completely or partially to be recycled to the catalytic cracking diesel oil that catalytic cracking reaction zone obtains in the present invention The last one reactor inlet of hydrotreating reaction area, the catalytic cracking diesel oil for being recycled to hydrotreating reaction area generally at least account for 10% or more, preferably 20 ~ 80% of the catalytic cracking diesel oil fraction weight that catalytic cracking reaction zone obtains, the catalysis of remainder is split Catalytic cracking reaction zone can be recycled back to or as desired as product outlet by changing diesel oil.More preferably, it can also be wrapped in the present invention The process that catalytic cracking diesel oil is cut into light fraction and heavy distillat is included, the temperature of the cutting is 245 ~ 300 DEG C.The weight Fraction introduces the last one reactor inlet of hydrotreating reaction area, the light fraction introduce hydrotreating reaction area the last one In the middle part of reactor.
It, can be further if there is solid impurity in catalytic cracking recycle oil and catalytic cracked oil pulp in the method for the present invention It is recycled after removing.Solid impurity content in the catalytic cracking recycle oil and catalytic cracked oil pulp of the removing solid impurity Less than 30mg/g, preferably smaller than 15mg/g, more preferably less than 5mg/g.
In method of the invention, catalytic cracking unit be can be more than a set of or a set of, and every covering device includes at least one Fractionating column need to be arranged in reactor, a regenerator, catalytic cracking unit, fractionation can be respectively set with every set catalytic cracking unit Tower can also share fractionating column.Fractionating column by catalytic cracking reaction effluent be fractionated for dry gas, liquefied gas, catalytically cracked gasoline, Catalytic cracking diesel oil, catalytic cracking recycle oil and catalytic cracked oil pulp etc., the cut point of each fraction can according to need specific true It is fixed.
In method of the invention, the operating condition of catalytic cracking reaction zone is general are as follows: 470~650 DEG C of reaction temperature, reaction 0.5~5 second time, catalyst and feedstock oil weight ratio 3~10,650~800 DEG C of catalyst regeneration temperature.Catalytic Cracking Unit of Measure Device is answered to be generally the combination of riser reactor or riser and bed reactor.Catalytic cracking catalyst includes zeolite, inorganic Oxide and optional clay, the weight content of each component are respectively as follows: zeolite 5%~50%, inorganic oxide 5%~95%, clay 0 ~70%.Zeolite as active component, can selected from y-type zeolite, rare earth Y type zeolite (REY), rare earth hydrogen y-type zeolite (REHY), One or more of ultrastable (USY), ZSM series zeolite and ZRP zeolite.Inorganic oxide is selected from as binder Silica (SiO2) and/or alchlor (AL2O3).The clay is selected from kaolin and/or more water as matrix, i.e. carrier Kaolin.
In the prior art, according to Flow of Goods and Materials direction in heavy oil hydroprocessing units, despite the presence of the influence of cold hydrogen, still Low early and high after trend is generally presented in reaction temperature, i.e., in from start of run to the whole cycle in operating latter stage, hydrogen is added to protect Protect a few class catalyst beds such as catalyst, Hydrodemetalation catalyst, Hydrobon catalyst and/or hydrodenitrogenation catalyst Average reaction temperature is successively raised.Meanwhile setting of the existing catalyst grade with system is with all anti-when operating latter stage Device is answered to reach synchronous inactivation, synchronize and change for the purpose of agent.Therefore, during operation, when the pressure drop rise of first reactor or Need horse back whole device out of service to replace when there is hot spot or when hydrogenation products are not able to satisfy downstream unit requirement Some catalyst.Catalyst in the hydrodesulfurization swum in such a case the lower and/or denitrification reactor also " has lost substantially It is living ".Therefore the operation cycle of package unit is limited by first catalyst reactor service life.And even for adding It is a whole set of for hydrogen protection is using the hydroprocessing technique (such as CN1484684A and CN102453530A) of reactor handover operation The operation cycle of device is similarly subjected to the limitation of first catalyst reactor service life.
After having carried out a large amount of research to existing hydrotreating method, present inventor is surprised to find that: existing In technology, after residual hydrocracking device is stopped work because of hot spot and/or the pressure drop of hydrogenation protecting catalyst bed, device rear portion (downstream) although the desulphurization catalyst and denitrification catalyst that use also have inactivated, deactivation cause is more because of catalysis Caused by the deposited metal blocking in the aperture in agent duct, and the metal deposited inside catalyst duct is really and few.Concrete analysis Its reason, applicant think: the metal " penetrating " in the middle and later periods of residual hydrogenation equipment operating, feedstock oil in the prior art Hydrogenation protecting catalyst and catalyst for demetalation bed, and it has been directly entered the desulphurization catalyst and denitrification catalyst bed at rear portion Layer.Since the aperture of desulphurization catalyst and/or denitrification catalyst is smaller, the metal of removing be cannot be introduced into inside duct so sinking Product is near catalyst aperture, so as to cause the inactivation of desulphurization catalyst and denitrification catalyst.In this condition, add hydrogen de- The inactivation of sulfur catalyst and/or hydrodenitrogenation catalyst be not because catalyst itself carbon distribution and caused by, but because After feedstock oil penetrates hydrogenation protecting catalyst bed and Hydrodemetalation catalyst bed, taken off so that should undertake and more add hydrogen The desulfurization of sulphur and/or denitrification functions and/or denitrification catalyst undertake caused by the function of hydrodemetallization.Meanwhile it setting originally After catalyst of the meter for desulfurization, denitrogenation and/or de- carbon residue undertakes partial hydrogenation demetalization function, due to its catalyst pore structure Limitation, cannot also realize demetalization function well, while also creating desulfurization, denitrogenation and/or the reduction of de- carbon residue ability, And the waste of catalyst function is caused, so that the activity of hydrodesulfurization and/or hydrodenitrogenation catalyst cannot obtain adequately It utilizes.
A whole set of residual hydrogenation equipment can be divided into weighted BMO spaces reaction by numerous studies discovery by the present inventor Area and hydrotreating reaction area, wherein weighted BMO spaces reaction zone operates under relatively high reaction temperature, and hydrotreating is anti- Area is answered to operate under relatively low reaction temperature.The gold of weighted BMO spaces reaction zone outlet material is controlled in technical solution first Belong to content, i.e. most of metal impurities in weighted BMO spaces reaction zone removing feedstock oil, remaining a small amount of more difficult removing Metal impurities, while realizing partial hydro-desulfurization.And the hydrotreating reaction that the reaction stream of weighted BMO spaces reaction zone enters Area is to operate at relatively low temperature, i.e., carries out hydrodesulfurization at relatively low temperature and add hydrogen saturated reaction, this Sample metal impurities can directly pass through desulphurization catalyst and/or denitrification catalyst in the case where being not involved in reaction, so as to avoid Catalyst is because of permanent deactivation caused by metal deposit.Product is made to meet the feed needs of downstream unit by scheme optimization. Compared with prior art, method of the invention changes existing residual hydrogenation equipment catalyst system and operation mode, i.e., will show It is low early and high after to have the tendency that technology is presented according to logistics orienting response temperature, changes into before being presented according to logistics orienting response temperature Low trend after height, method of the invention can make full use of the activity of all catalyst of residual hydrogenation equipment, to increase residual oil The operational efficiency of hydrogenation plant improves its economy.The present inventor completes the present invention on this basis.
In the prior art, has the technical solution that catalytic cracking recycle oil is recycled to residual hydrogenation equipment.But this hair Bright people passes through the study found that the viscosity of resid feed can be reduced by mixing a small amount of catalytic cracking recycle oil in resid feed, promotees The impurity removal of slag input oil reacts.But with the raising of catalytic cracking recycle oil mixed ratio, when residual hydrogenation equipment charging After viscosity reduces to a certain extent, the mixed ratio of catalytic cracking recycle oil is continued growing, to residual hydrogenation removing impurities qualitative response Facilitation will not further increase.Simultaneously because containing the heavy metals such as a large amount of Ni, V, carbon residue height, asphalitine in residual oil Height, can seriously affect catalytic cracking recycle oil adds hydrogen effect.Therefore catalytic cracking recycle oil is divided into two parts by the present invention, and one Flux oil of the part as residual oil raw material, another part are recycled to hydrotreating zone and weighted BMO spaces area part reaction effluent Hydrotreating is carried out under higher hydrogen partial pressure and lower reaction temperature after mixing.Reduction residual oil raw material was both can achieve in this way Viscosity, promotes the purpose of residual hydrogenation removing impurities qualitative response, while the hydrofinishing of catalytic cracking recycle oil also may be implemented, and improves Catalytic cracking recycle oil adds the effect of hydrogen.In addition, the catalytic cracking recycle oil of low temperature position is recycled to hydrotreating zone, be conducive to adjust The temperature for saving weighted BMO spaces area high-temperature position reaction effluent is conducive to the reaction temperature for controlling hydrotreating zone, can save The equipment investments such as heat exchanger.
By contrast with distillate hydrogenation device, the general rear portion catalyst bed carbon deposit of residual hydrocracking device is serious, And it is more closer to reactor outlet carbon deposit.This is primarily due to colloid and oil adds hydrogen saturated velocity fast, and asphalitine adds Hydrogen saturated velocity is slow, and is easy broken side chain, only the high aromatic core of surplus aromaticity, thus the environment higher and higher in saturation degree Solubility is smaller and smaller in solvent, is finally very easy to deposition and forms carbon deposit on a catalyst.After catalytic cracking recycle oil is added, Surrounding solvent will can be improved to the peptizing power of asphalitine, reduce its deposition on the catalyst of rear portion, extend making for catalyst Use the service life.In addition the partial hydrogenation product of polycyclic aromatic hydrocarbon is very strong hydrogen supply agent in catalytic cracking recycle oil, can reduce residual oil heat Free radical condensation, inhibits the generation of coke precursor.These can all greatly reduce the carbon deposit of catalyst, reduce deactivation rate, Extend the operation cycle.
Compared with prior art, the method have the advantages that:
1, by the way that heavy oil hydroprocessing units are divided into weighted BMO spaces reaction zone and hydrotreating reaction area, in weighted BMO spaces Reaction zone removes most of metal impurities in material, makes poison of the material to hydrotreating zone catalyst for entering hydrotreating zone Evil is greatly lowered, and can make full use of the activity of all catalyst in hydrotreating zone, compared with prior art, heavy-oil hydrogenation dress The operation cycle set can extend 30-100%, to increase the operational efficiency of device, improve economy.
2, reactor is protected using switchable type in weighted BMO spaces reaction zone, substantially increases the demetalization energy of device Power, so as to process the higher raw material of tenor.
3, since weighted BMO spaces reaction zone is stripped of most of metal impurities in material, so that hydrotreating reaction area The deactivation cause of middle desulphurization catalyst and/or denitrification catalyst becomes only carbon deposit mistake from previous metal deposit and coking deactivation It is living, so that desulphurization catalyst and denitrification catalyst can carry out regeneration treatment after using a cycle, it is greatly saved and urges Agent buying expenses.
4, weighted BMO spaces area uses liquid-phase hydrogenatin, on the one hand realizes the purpose for reducing catalyst bed temperature rise, can have Effect avoids the generation of hot spot, at the same also significantly reduce between bed and/or between reactor quenching hydrogen injection rate, on the other hand pass through It crosses plus the recycle oil of hydrogen is saturated part aromatic hydrocarbons, have the function of hydrogen supply, coke formation can be inhibited, avoid catalyst Coking deactivation, and then extend the service life of catalyst.
5, weighted BMO spaces area is not provided with hydrogen gas circulating system, and reaction system is entrained into when largely recycling by liquid-phase product Dissolved hydrogen come provide fresh feed carry out hydrogenation reaction required for hydrogen, can eliminate catalyst wetting Effects of Factors and H in recycle hydrogen2S and NH3Influence, while also reduce single unit system circulation hydrogen system equipment investment.
It is 6, of the invention by the way that the first high-pressure separator is arranged between weighted BMO spaces reaction zone and hydrotreating reaction area, On the one hand significantly reducing the impurity such as hydrogen sulfide and ammonia in recycle oil is greatly facilitated catalysis to the adverse effect of hydrogenation reaction The progress of reaction, simultaneously because the diluting effect of recycle oil, is adapted to the demand of processing high impurity content raw material, improves work The adaptability of skill process;On the other hand, so that being obtained into the impurity concentrations such as hydrogen sulfide and ammonia in the material in hydrotreating reaction area To reduce, and then it is minimized the reaction temperature in hydrotreating reaction area, to further extend in hydrotreating reaction area The operation cycle of catalyst.
7, the activity for making full use of the catalyst in hydrotreating reaction area, improves the treating capacity of device, or reduces Equipment investment.The catalytic cracking recycle oil of low temperature position is recycled to hydrotreating zone, is conducive to adjust weighted BMO spaces area high-temperature position The temperature of reaction effluent is conducive to the reaction temperature for controlling hydrotreating zone, can save the equipment investments such as heat exchanger.
8, catalytic cracking recycle oil and catalytic cracked oil pulp are recycled to weighted BMO spaces area and hydrotreating zone respectively, it can The imurity-removal in hydrogenation process, aromatic hydrocarbons saturation become better catalytically cracked material composition, further improve catalytic cracking High addition product yield.
9, in the method for the present invention, catalytic cracked oil pulp and partially catalyzed cracking recycle oil are recycled to as flux oil and add hydrogen pre- Entrance of the treatment zone can reduce the viscosity of residual oil raw material, improve the flow distribution and mass transfer of raw material in the reactor, and reduction is diffused in Influence during residual hydrocracking improves the deposition distributions of the metals in reaction system such as nickel, vanadium, extends making for catalyst Use the service life.Catalytic cracking recycle oil is recycled to weighted BMO spaces area and hydrotreating zone, and surrounding solvent will can be improved to asphalitine Peptizing power, reduce its deposition on the catalyst of rear portion, extend the service life of catalyst.In addition catalytic cracking recycle oil The partial hydrogenation product of middle polycyclic aromatic hydrocarbon is very strong hydrogen supply agent, can reduce the condensation of residual oil hot radical, inhibit coke precursor Generation.These can all greatly reduce the carbon deposit of catalyst, reduce deactivation rate, extend the operation cycle.
10, in the method for the present invention, catalytic cracking diesel oil is recycled to the last one reactor inlet of hydrotreating reaction area, can Improve the deposition distributions of the metals in reaction system such as nickel, vanadium, extends the service life of catalyst;Moreover, by catalytic cracking bavin Oil is recycled to the last one reactor inlet of hydrotreating reaction area, and can be avoided must be at last in the method for the prior art The step of introducing cold hydrogen between a reactor and penultimate reactor, and the cold hydrogen substituted can be in hydrotreating reaction First, area reactor inlet enters in reaction system the introduction volume for increasing hydrogen, increases hydrogen to oil volume ratio, improves reactor The hydrogen partial pressure of entrance, to be conducive to the progress of subsequent reactions;The lower reaction temperature in hydrotreating reaction area, is conducive to be catalyzed Aromatic hydrocarbons saturation in cracked diesel oil.
Detailed description of the invention
Fig. 1 is a kind of flow diagram of the method for the present invention.
Fig. 2 is another flow diagram of the method for the present invention.
Specific embodiment
Below in conjunction with attached drawing, detailed description of the preferred embodiments.It should be understood that this place is retouched The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Attached drawing is the principle process schematic diagram of method provided by the present invention, and many necessaries are omitted in figure (as heated Furnace, heat exchanger, pump, valve etc.).
A kind of process of the method for group technology processing low grade oils provided by the present invention is as follows:
It first comes from fresh feed residual oil, the catalytic cracking recycle oil from pipeline 40 and the catalytic cracked oil pulp of pipeline 8, come from The new hydrogen of pipeline 22 and enters mixer 24 together through the first product liquid that pipeline 15 is recycled back to and formed and be saturated molten hydrogen logistics;It is full Enter in the reactor 1 of the first weighted BMO spaces reaction zone with molten hydrogen stream passes via line 23 and pipeline 10, in the presence of a catalyst Carry out hydrodesulfurization and hydrodemetallization reaction;Hydrogenation products are from 1 top of reactor of the first weighted BMO spaces reaction zone through pipe Line 9 and pipeline 13 enter the first high-pressure separator 5 and carry out gas-liquid separation;Separating obtained first hydrogen-rich gas 14 is after further treatment It is recycled after compressor compresses after isolating hydrogen;Separating obtained first product liquid a part is recycled back to through pipeline 15 to be added Hydrogen pretreatment area, another part through pipeline 16 and the catalytic cracking recycle oil from pipeline 39, the supplement hydrogen from pipeline 25 and After mixing hydrogen mixing from pipeline 21, the reactor 3, pipeline 17 and reactor 4 in hydrotreating reaction area are passed sequentially through, is being urged Hydrodesulfurization and hydrodenitrogeneration reaction are carried out in the presence of agent, reaction effluent carries out gas into the second separator 6 through pipeline 18 Liquid separation, separator 6 generally include high-pressure separator and low pressure separator;Separating obtained second hydrogen-rich gas is taken out through pipeline 20 Out, it is recycled after the pressurization of compressor 7, obtained second liquid enters fractionating column 26 through the extraction of pipeline 19 and separated, and obtains To gas, naphtha, hydrogenated diesel oil and residual hydrogenation tail oil, extracted out respectively through pipeline 27, pipeline 28, pipeline 29 and pipeline 30.
Residual hydrogenation tail oil from pipeline 30 enters catalytic cracking reaction zone 31, in the presence of catalytic cracking catalyst into Row cracking reaction, after reaction oil gas be fractionated after obtain gas, catalytic gasoline, catalytic cracking diesel oil, catalytic cracking recycle oil and Catalytic cracked oil pulp.Dry gas, liquefied gas and catalytic gasoline go out device through pipeline 32,33 and 34 respectively.Catalytic cracking diesel oil is through pipe Line 35 is recycled back to catalytic cracking reaction zone or as desired as product outlet.Catalytic cracking recycle oil is divided into two parts, and one Lease making pipeline 36 and pipeline 38 mixed with catalytic cracked oil pulp 37 after as flux oil through pipeline 40 with from the fresh original of pipeline 8 The new hydrogen (hydrogen) of material residue is oily, is recycled back to through pipeline 15 weighted BMO spaces area recycle oil and pipeline 22 enters mixer 24 together It is formed and is saturated molten hydrogen logistics, another part is recycled to 3 entrance of hydrotreating reaction area reactor through pipeline 36 and pipeline 39, in slag It is reacted under the action of oil hydrogenation catalysts.
Fig. 2 is another flow diagram for the method that a kind of group technology of the present invention handles low grade oils, not with Fig. 1 It is with place, catalytic cracking diesel oil is recycled to 4 entrance of hydrotreating reaction area reactor through pipeline 35.
When the reactor 1 of the first weighted BMO spaces reaction zone is unable to satisfy feed needs or the reaction of downstream hydrogenation treatment region The pressure drop of at least one catalyst bed reaches in device 1 when there is hot spot in the pressure drop upper limit or catalyst bed, is cut out, and The reactor 2(material for cutting the second weighted BMO spaces reaction zone enters reactor 2 through pipeline 12, through 11 outflow reactor of pipeline 2) hydroprocessing processes are continued to complete, while replacing the catalyst in the first weighted BMO spaces reaction zone reactor 1, are filled again It is stand-by to enter fresh catalyst.When the reactor 2 of the second weighted BMO spaces reaction zone is unable to satisfy downstream hydrogenation processing reaction zone The pressure drop of at least one catalyst bed reaches the pressure drop upper limit in feed needs or reactor 2 or the interior appearance of catalyst bed can not It when continuing the hot spot of operation, is cut out, while cutting the reactor 1 of the first weighted BMO spaces reaction zone and adding hydrogen to continue to complete Treatment process, while the catalyst in the reactor 2 of the second weighted BMO spaces reaction zone of replacement, reload fresh catalyst and wait for With.So circulation, the service life of the catalyst until reaching hydrotreating zone.
It is limited below in conjunction with specific embodiment is further to method of the invention.Original used in Examples and Comparative Examples The property of material oil is listed in table 1, and the property of catalyst for hydrotreatment of residual oil used is listed in table 2.In table 2, A is hydrogenation protecting catalysis Agent, B are Hydrodemetalation catalyst, and C is Hydrobon catalyst, and D is hydrodenitrogeneration (carbon residue conversion) catalyst.Embodiment and Catalytic cracking catalyst used in comparative example is identical, is 3,500,000 tons/year of heavy oil catalytically cracking equipments of Dalian Company The catalyst used, for industrial equilibrium catalyst.Its fresh dose composition are as follows: 95wt%LBO-16 olefine lowering catalyst+5wt% LBO-A improves octane enhancing additive.
1 raw material oil nature of table
2 catalyst property of table
Embodiment 1
According to process flow described in Fig. 1, weighted BMO spaces reaction zone includes the first weighted BMO spaces reaction of changeable operation A reactor 1 is arranged in area and the second weighted BMO spaces reaction zone, the first weighted BMO spaces reaction zone, and the second weighted BMO spaces are anti- Answer area that one reactor 2 is set, hydrotreating reaction area includes the reactor 3 and reactor 4 being arranged in series.According to Flow of Goods and Materials Direction is filled in weighted BMO spaces reaction zone (in operation process only have a weighted BMO spaces reaction zone online) reactor and urges Agent A, catalyst B and catalyst C, the admission space ratio of each catalyst are 2: 7: 1.It is filled in hydrotreating reaction area reactor 3 There are catalyst B and catalyst C, the admission space ratio of two kinds of catalyst is 1: 9, and loading catalyst D in reactor 4.
In operation process, the reaction temperature of weighted BMO spaces reaction zone is compared with hydrotreating zone height, specific reaction condition and slag Oily hydrogenation reaction the results are shown in Table 3, and Hydrocarbon Content by Catalytic Cracking Operation condition is shown in Table 5, and catalytic cracking product is distributed and catalytically cracked gasoline property It is shown in Table 6.Feedstock oil A is followed by mixer 24, reactor 1, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6, the separating obtained effluent a part of the first high-pressure separator 5 is recycled to mixer 24(recycle ratio 0.3:1), another part For effluent followed by reactor 3 and reactor 4 and the second separator 6, reaction effluent enters Catalytic Cracking Unit of Measure after being fractionated Area is answered, the catalytic cracked oil pulp of catalytic cracking reaction zone whole is recycled to the 40% of whole catalytic cracking recycle oils plus hydrogen is pre- Reaction zone is handled, is recycled to hydrotreating reaction area reactor for the 40% of catalytic cracking reaction zone whole catalytic cracking recycle oil 3, the straight connecting device of catalytic cracking diesel oil, and metal (Ni+V) content for controlling weighted BMO spaces reaction zone outlet effluent is not high In 12mg/g.In hydrogenated back end hydrogenation processing reaction zone effluent sulfur content be 0.21 weight %, it is nitrogen content 2018mg/g, residual Charcoal value is 4.56 weight %, metal (Ni+V) content is 7.46mg/g.Operating 6 months after, the first weighted BMO spaces reaction zone it is anti- Answer device 1 export effluent metal (Ni+V) content be more than at least one catalyst bed in 12mg/g or reactor 1 pressure drop Reach in the pressure drop upper limit or catalyst bed and hot spot occur, cut out, and cuts the reaction of the second weighted BMO spaces reaction zone (feedstock oil A is at this time followed by mixer 24, reactor 2, the first high-pressure separator to continue to complete hydroprocessing processes for device 2 5, reactor 3, reactor 4 and the second separator 6), device still even running, generate oil quality can satisfy downstream RFCC into Material requires.When the second weighted BMO spaces reaction zone reactor 2 export effluent metal (Ni+V) content be more than 12mg/g or The pressure drop of at least one catalyst bed, which reaches, in reactor 2 occurs that operation can not be continued in the pressure drop upper limit or catalyst bed It when hot spot, is cut out, while the reactor 1 for cutting the first weighted BMO spaces reaction zone continues to complete hydroprocessing processes, The catalyst in the reactor 2 of the second weighted BMO spaces reaction zone is replaced simultaneously, and it is stand-by to reload fresh catalyst.So follow Ring, the final residual hydrogenation equipment have operated 24 months, since product quality variation is stopped work, operate present invention device 1 It is loaded and unloaded respectively agent 2 times with reactor 2.
Comparative example 1
According to process flow described in Fig. 1, weighted BMO spaces reaction zone includes the first weighted BMO spaces reaction of changeable operation A reactor 1 is arranged in area and the second weighted BMO spaces reaction zone, the first weighted BMO spaces reaction zone, and the second weighted BMO spaces are anti- Answer area that one reactor 2 is set, hydrotreating reaction area includes the reactor 3 and reactor 4 being arranged in series.According to Flow of Goods and Materials Direction is filled in weighted BMO spaces reaction zone (in operation process only have a weighted BMO spaces reaction zone online) reactor and urges Agent A, catalyst B and catalyst C, the admission space ratio of each catalyst are 2: 7: 1.It is filled in hydrotreating reaction area reactor 3 There are catalyst B and catalyst C, the admission space ratio of two kinds of catalyst is 1: 9, and loading catalyst D in reactor 4.
In operation process, the reaction temperature of weighted BMO spaces reaction zone is lower than hydrotreating zone, specific reaction condition and slag Oily hydrogenation reaction the results are shown in Table 3, and Hydrocarbon Content by Catalytic Cracking Operation condition is shown in Table 5, and catalytic cracking product is distributed and catalytically cracked gasoline property It is shown in Table 6.Feedstock oil A is followed by mixer 24, reactor 1, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6, the separating obtained effluent a part of the first high-pressure separator 5 is recycled to mixer 24(recycle ratio 0.3:1), another part For effluent followed by reactor 3 and reactor 4 and the second separator 6, reaction effluent enters Catalytic Cracking Unit of Measure after being fractionated Area is answered, the catalytic cracked oil pulp of catalytic cracking reaction zone whole is recycled to the 40% of whole catalytic cracking recycle oils plus hydrogen is pre- Reaction zone is handled, is recycled to hydrotreating reaction area reactor for the 40% of catalytic cracking reaction zone whole catalytic cracking recycle oil 3, the straight connecting device of catalytic cracking diesel oil, and metal (Ni+V) content of weighted BMO spaces reaction zone outlet effluent is not controlled. Sulfur content is 0.22 weight %, nitrogen content 2167mg/g, carbon residue 4.76 in hydrogenated back end hydrogenation processing reaction zone effluent Weight %, metal (Ni+V) content are 9.67mg/g.After operating 10 months, in the reactor 1 of the first weighted BMO spaces reaction zone extremely The pressure drop of a few catalyst bed, which reaches in the pressure drop upper limit or catalyst bed, there is hot spot, is cut out, and cut second The reactor 2 of weighted BMO spaces reaction zone come continue to complete hydroprocessing processes (at this time feedstock oil A followed by mixer 24, Reactor 2, the first high-pressure separator 5, reactor 3, reactor 4 and the second separator 6), device still even running generates oil Quality can satisfy downstream RFCC feed needs.After switching reactor 2, which has operated 7.5 months again, due to Product quality variation is stopped work, and the final device has operated 17.5 months.
Embodiment 2
According to process flow described in Fig. 1, weighted BMO spaces reaction zone includes the first weighted BMO spaces reaction of changeable operation A reactor 1 is arranged in area and the second weighted BMO spaces reaction zone, the first weighted BMO spaces reaction zone, and the second weighted BMO spaces are anti- Answer area that one reactor 2 is set, hydrotreating reaction area includes the reactor 3 and reactor 4 being arranged in series.According to Flow of Goods and Materials Direction is filled in weighted BMO spaces reaction zone (in operation process only have a weighted BMO spaces reaction zone online) reactor and urges Agent A, catalyst B and catalyst C, the admission space ratio of each catalyst are 3: 6: 1.It is filled in hydrotreating reaction area reactor 3 There are catalyst B and catalyst C, the admission space ratio of two kinds of catalyst is 3: 7, loading catalyst C and catalyst D in reactor 4, The admission space ratio of two kinds of catalyst is 2: 8.
In operation process, the reaction temperature of weighted BMO spaces reaction zone is compared with hydrotreating zone height, specific reaction condition and slag Oily hydrogenation reaction the results are shown in Table 4, and Hydrocarbon Content by Catalytic Cracking Operation condition is shown in Table 5, and catalytic cracking product is distributed and catalytically cracked gasoline property It is shown in Table 6.Feedstock oil B is followed by mixer 24, reactor 1, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6, the separating obtained effluent a part of the first high-pressure separator 5 is recycled to mixer 24(recycle ratio 0.5:1), another part For effluent followed by reactor 3 and reactor 4 and the second separator 6, reaction effluent enters Catalytic Cracking Unit of Measure after being fractionated Area is answered, the catalytic cracked oil pulp of catalytic cracking reaction zone whole is recycled to the 25% of whole catalytic cracking recycle oils plus hydrogen is pre- Reaction zone is handled, is recycled to hydrotreating reaction area reactor for the 25% of catalytic cracking reaction zone whole catalytic cracking recycle oil 3, the straight connecting device of catalytic cracking diesel oil, and metal (Ni+V) content for controlling weighted BMO spaces reaction zone outlet effluent is not high In 20mg/g.In hydrogenated back end hydrogenation processing reaction zone effluent sulfur content be 0.23 weight %, it is nitrogen content 1558mg/g, residual Charcoal value is 3.92 weight %, metal (Ni+V) content is 9.90mg/g.Operating 3 months after, the first weighted BMO spaces reaction zone it is anti- Answer device 1 export effluent metal (Ni+V) content be more than at least one catalyst bed in 20mg/g or reactor 1 pressure drop Reach in the pressure drop upper limit or catalyst bed and hot spot occur, cut out, and cuts the reaction of the second weighted BMO spaces reaction zone (feedstock oil B is at this time followed by mixer 24, reactor 2, the first high-pressure separator to continue to complete hydroprocessing processes for device 2 5, reactor 3, reactor 4 and the second separator 6), device still even running, generate oil quality can satisfy downstream RFCC into Material requires.When the second weighted BMO spaces reaction zone reactor 2 export effluent metal (Ni+V) content be more than 20mg/g or The pressure drop of at least one catalyst bed, which reaches, in reactor 2 occurs that operation can not be continued in the pressure drop upper limit or catalyst bed It when hot spot, is cut out, while the reactor 1 for cutting the first weighted BMO spaces reaction zone continues to complete hydroprocessing processes, The catalyst in the reactor 2 of the second weighted BMO spaces reaction zone is replaced simultaneously, and it is stand-by to reload fresh catalyst.So follow Ring, the final residual hydrogenation equipment have operated 12 months, since product quality variation is stopped work, operate present invention device 1 It is loaded and unloaded respectively agent 2 times with reactor 2.
Embodiment 3
According to process flow described in Fig. 1, weighted BMO spaces reaction zone includes the first weighted BMO spaces reaction of changeable operation A reactor 1 is arranged in area and the second weighted BMO spaces reaction zone, the first weighted BMO spaces reaction zone, and the second weighted BMO spaces are anti- Answer area that one reactor 2 is set, hydrotreating reaction area includes the reactor 3 and reactor 4 being arranged in series.According to Flow of Goods and Materials Direction is filled in weighted BMO spaces reaction zone (in operation process only have a weighted BMO spaces reaction zone online) reactor and urges Agent A, catalyst B and catalyst C, the admission space ratio of each catalyst are 4: 5: 1.It is filled in hydrotreating reaction area reactor 3 There are catalyst B and catalyst C, the admission space ratio of two kinds of catalyst is 1: 9, loading catalyst D in reactor 4.
In operation process, the reaction temperature of weighted BMO spaces reaction zone is compared with hydrotreating zone height, specific reaction condition and slag Oily hydrogenation reaction the results are shown in Table 4, and Hydrocarbon Content by Catalytic Cracking Operation condition is shown in Table 5, and catalytic cracking product is distributed and catalytically cracked gasoline property It is shown in Table 6.Feedstock oil C is followed by mixer 24, reactor 1, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6, the separating obtained effluent a part of the first high-pressure separator 5 is recycled to mixer 24(recycle ratio 0.7:1), another part For effluent followed by reactor 3 and reactor 4 and the second separator 6, reaction effluent enters Catalytic Cracking Unit of Measure after being fractionated Area is answered, the 80% of catalytic cracking reaction zone whole catalytic cracked oil pulp is recycled to the 20% of whole catalytic cracking recycle oils and adds hydrogen Pretreatment reaction area is recycled to the reaction of hydrotreating reaction area for the 20% of catalytic cracking reaction zone whole catalytic cracking recycle oil Device 3, the straight connecting device of catalytic cracking diesel oil, and control metal (Ni+V) content of weighted BMO spaces reaction zone outlet effluent not Higher than 10mg/g.In hydrogenated back end hydrogenation processing reaction zone effluent sulfur content be 0.18 weight %, nitrogen content 2617mg/g, Carbon residue is 3.65 weight %, metal (Ni+V) content is 5.77mg/g.After operating 4 months, the first weighted BMO spaces reaction zone Metal (Ni+V) content of the outlet of reactor 1 effluent is more than the pressure of at least one catalyst bed in 10mg/g or reactor 1 Drop, which reaches in the pressure drop upper limit or catalyst bed, there is hot spot, is cut out, and cuts the anti-of the second weighted BMO spaces reaction zone Answering device 2, (feedstock oil C is at this time followed by mixer 24, reactor 2, the separation of the first high pressure to continue to complete hydroprocessing processes Device 5, reactor 3, reactor 4 and the second separator 6), device still even running, generating oil quality can satisfy downstream RFCC Feed needs.It is more than 10mg/g when the reactor 2 of the second weighted BMO spaces reaction zone exports metal (Ni+V) content of effluent Or the pressure drop of at least one catalyst bed reaches and occurs not continuing to operate in the pressure drop upper limit or catalyst bed in reactor 2 Hot spot when, cut out, while the reactor 1 for cutting the first weighted BMO spaces reaction zone continues to complete hydrotreating Journey, while the catalyst in the reactor 2 of the second weighted BMO spaces reaction zone of replacement, it is stand-by to reload fresh catalyst.Such as This circulation, the final residual hydrogenation equipment have operated 16 months, since product quality variation is stopped work, operate present invention Device 1 and reactor 2 load and unload agent 2 times respectively.
Embodiment 4
According to process flow described in Fig. 2, weighted BMO spaces reaction zone includes the first weighted BMO spaces reaction of changeable operation A reactor 1 is arranged in area and the second weighted BMO spaces reaction zone, the first weighted BMO spaces reaction zone, and the second weighted BMO spaces are anti- Answer area that one reactor 2 is set, hydrotreating reaction area includes the reactor 3 and reactor 4 being arranged in series.According to Flow of Goods and Materials Direction is filled in weighted BMO spaces reaction zone (in operation process only have a weighted BMO spaces reaction zone online) reactor and urges Agent A, catalyst B and catalyst C, the admission space ratio of each catalyst are 3: 6: 1.It is filled in hydrotreating reaction area reactor 3 There are catalyst B and catalyst C, the admission space ratio of two kinds of catalyst is 1: 9, and loading catalyst D in reactor 4.
In operation process, the reaction temperature of weighted BMO spaces reaction zone is compared with hydrotreating zone height, specific reaction condition and slag Oily hydrogenation reaction the results are shown in Table 4, and Hydrocarbon Content by Catalytic Cracking Operation condition is shown in Table 5, and catalytic cracking product is distributed and catalytically cracked gasoline property It is shown in Table 6.Feedstock oil A is followed by mixer 24, reactor 1, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6, the separating obtained effluent a part of the first high-pressure separator 5 is recycled to mixer 24(recycle ratio 0.3:1), another part For effluent followed by reactor 3 and reactor 4 and the second separator 6, reaction effluent enters Catalytic Cracking Unit of Measure after being fractionated Area is answered, whole catalytic cracked oil pulp of catalytic cracking reaction zone is recycled to the 40% of whole catalytic cracking recycle oils and adds hydrogen It is anti-to be recycled to hydrotreating reaction area for the 40% of whole catalytic cracking recycle oils of catalytic cracking reaction zone for pretreatment reaction area Device 3 is answered, is recycled to 4 entrance of hydrotreating reaction area reactor for the 70% of catalytic cracking reaction zone whole catalytic cracking diesel oil, and Metal (Ni+V) content for controlling weighted BMO spaces reaction zone outlet effluent is not higher than 12mg/g.Hydrogenated back end hydrogenation processing is anti- Answer in area's effluent that sulfur content is 0.21 weight %, nitrogen content 2011mg/g, carbon residue are 4.51 weight %, metal (Ni+V) contains Amount is 7.10mg/g.After operating 6 months, the reactor 1 of the first weighted BMO spaces reaction zone exports the metal (Ni+V) of effluent Content is more than that the pressure drop of at least one catalyst bed in 12mg/g or reactor 1 reaches in the pressure drop upper limit or catalyst bed Existing hot spot, is cut out, and cuts the reactor 2 of the second weighted BMO spaces reaction zone to continue to complete hydroprocessing processes (this When feedstock oil A followed by mixer 24, reactor 2, the first high-pressure separator 5, reactor 3, reactor 4 and the second separator 6), device still even running, generating oil quality can satisfy downstream RFCC feed needs.When the second weighted BMO spaces reaction zone Reactor 2 export effluent metal (Ni+V) content be more than at least one catalyst bed in 12mg/g or reactor 2 Pressure drop reaches in the pressure drop upper limit or catalyst bed when there is not continuing the hot spot of operation, is cut out, while cutting first The reactor 1 of weighted BMO spaces reaction zone continues to complete hydroprocessing processes, while replacing the second weighted BMO spaces reaction zone Reactor 2 in catalyst, it is stand-by to reload fresh catalyst.So circulation, the final residual hydrogenation equipment operate It 24 months, since product quality variation is stopped work, operates present invention device 1 and reactor 2 loads and unloads agent 2 times respectively.
Embodiment 5
According to process flow described in Fig. 2, weighted BMO spaces reaction zone includes the first weighted BMO spaces reaction of changeable operation A reactor 1 is arranged in area and the second weighted BMO spaces reaction zone, the first weighted BMO spaces reaction zone, and the second weighted BMO spaces are anti- Answer area that one reactor 2 is set, hydrotreating reaction area includes the reactor 3 and reactor 4 being arranged in series.According to Flow of Goods and Materials Direction is filled in weighted BMO spaces reaction zone (in operation process only have a weighted BMO spaces reaction zone online) reactor and urges Agent A, catalyst B and catalyst C, the admission space ratio of each catalyst are 3: 6: 1.It is filled in hydrotreating reaction area reactor 3 There are catalyst B and catalyst C, the admission space ratio of two kinds of catalyst is 2: 8, loading catalyst C and catalyst D in reactor 4, The admission space ratio of two kinds of catalyst is 2: 8.
In operation process, the reaction temperature of weighted BMO spaces reaction zone is compared with hydrotreating zone height, specific reaction condition and slag Oily hydrogenation reaction the results are shown in Table 4, and Hydrocarbon Content by Catalytic Cracking Operation condition is shown in Table 5, and catalytic cracking product is distributed and catalytically cracked gasoline property It is shown in Table 6.Feedstock oil C is followed by mixer 24, reactor 1, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6, the separating obtained effluent a part of the first high-pressure separator 5 is recycled to mixer 24(recycle ratio 0.7:1), another part For effluent followed by reactor 3 and reactor 4 and the second separator 6, reaction effluent enters Catalytic Cracking Unit of Measure after being fractionated Area is answered, the 80% of catalytic cracking reaction zone whole catalytic cracked oil pulp is recycled to the 20% of whole catalytic cracking recycle oils and adds hydrogen Pretreatment reaction area is recycled to the reaction of hydrotreating reaction area for the 20% of catalytic cracking reaction zone whole catalytic cracking recycle oil Device 3 is cut into LCO light fraction and LCO heavy distillat for the 30% of catalytic cracking reaction zone whole catalytic cracking diesel oil (LCO), cutting Point is 275 DEG C, and LCO heavy distillat is recycled to 4 entrance of hydrotreating reaction area reactor, and it is anti-that LCO light fraction is recycled to hydrotreating 4 middle part of area's reactor is answered, and metal (Ni+V+Fe+Ca) content for controlling weighted BMO spaces reaction zone outlet effluent is not higher than 10mg/g.Sulfur content is 0.16 weight %, nitrogen content 2603mg/g, carbon residue in hydrogenated back end hydrogenation processing reaction zone effluent Value is 3.58 weight %, metal (Ni+V) content is 5.30mg/g, and metal Ca content is 0.65mg/g, and metal Fe content is 0.30mg/g.After operating 4 months, the reactor 1 of the first weighted BMO spaces reaction zone exports the metal (Ni+V+Fe+ of effluent Ca) content is more than that the pressure drop of at least one catalyst bed in 10mg/g or reactor 1 reaches the pressure drop upper limit or catalyst bed Inside there is hot spot, cut out, and cuts the reactor 2 of the second weighted BMO spaces reaction zone to continue to complete hydroprocessing processes (feedstock oil C is at this time followed by mixer 24, reactor 2, the first high-pressure separator 5, reactor 3, reactor 4 and second point From device 6), device still even running, generating oil quality can satisfy downstream RFCC feed needs.When the second weighted BMO spaces are anti- Answering the reactor 2 in area to export metal (Ni+V+Fe+Ca) content of effluent is more than that at least one in 10mg/g or reactor 2 is urged The pressure drop of agent bed reaches in the pressure drop upper limit or catalyst bed when there is not continuing the hot spot of operation, is cut out, together When cut the reactor 1 of the first weighted BMO spaces reaction zone to continue to complete hydroprocessing processes, while replace second plus hydrogen it is pre- The catalyst in the reactor 2 of reaction zone is handled, it is stand-by to reload fresh catalyst.So circulation, the final residual hydrogenation Device has operated 16 months, since product quality variation is stopped work, operates present invention device 1 and reactor 2 loads and unloads respectively Agent 2 times.
The condition and test result of 3 hydrotreating of table
The condition and test result of 4 hydrotreating of table
5 Hydrocarbon Content by Catalytic Cracking Operation condition of table
The distribution of 6 catalytic cracking product of table and catalytically cracked gasoline property
In order to further investigate the influence of technology of the invention to hydrotreating reaction area catalyst, respectively to embodiment 1 Catalyst C and catalyst D after operating with comparative example 1 are dissected, and the results are shown in Table 7 and table 8.
Wherein, catalyst sample dissects analysis method used: carrying out C using Japan's production EMZA-820V elemental analyser and contains It is fixed to measure;Metal deposition capability is carried out using IRIS HR plasma emission spectrum (ICP) instrument of Thermo Fisher company, the U.S. Measurement;Catalyst pore structure property analysis uses low temperature N2Absorption method, instrument are that ASAP2420 type Full-automatic physical adsorption instrument (divides Analysis method is GB/T-19587).
7 catalyst C of table operating front and back dissects result
8 catalyst D of table dissects result
As seen from the above analysis, by changing residual hydrogenation equipment catalyst system and operation mode, i.e., by the prior art Low early and high after trend (comparative example 1) is presented according to logistics orienting response temperature, changes into and is according to logistics orienting response temperature The existing trend (embodiment 1) that the front is high and the back is low can make full use of the activity of all catalyst while guaranteeing product quality, Since weighted BMO spaces reaction zone is stripped of most of metal impurities in material, so that desulfurization catalyst in hydrotreating reaction area The deactivation cause of agent and/or denitrification catalyst is from becoming only carbon deposit using the metal deposit and coking deactivation of prior art technology Inactivation, effectively increases the utilization rate of desulphurization catalyst and/or denitrification catalyst, while urge desulphurization catalyst and denitrogenation Agent can carry out regeneration treatment after using a cycle, reuse, saved catalyst buying expenses, improved economy Property.

Claims (12)

1. a kind of method of group technology processing low grade oils, including the following contents:
(1) at least one weighted BMO spaces reaction zone, a hydrotreating reaction area and a catalytic cracking reaction zone are provided;Add Include hydrogenation protecting catalyst and Hydrodemetalation catalyst in hydrogen pretreatment reaction zone, includes adding hydrogen in hydrotreating reaction area Desulphurization catalyst and hydrodenitrogenation catalyst include catalytic cracking catalyst in catalytic cracking reaction zone;
(2) inferior feedstock oil, the recycle oil in weighted BMO spaces area, catalytic cracked oil pulp, partially catalyzed cracking recycle oil and hydrogen Enter mixer together to form the molten hydrogen logistics of saturation and gaseous hydrogen is discharged;
(3) the molten hydrogen logistics of saturation from step (2) enters weighted BMO spaces reaction zone, and liquid is carried out under the conditions of weighted BMO spaces Metal impurities are removed 40wt%~90wt% by phase hydrogenation reaction, and sulphur is removed 20wt%~70wt%, obtain tenor reduction Reaction effluent;
(4) reaction effluent obtained by step (3) is separated into the first high-pressure separator, obtains the first hydrogen-rich gas and the first liquid Body;
(5) first liquid a part obtained by step (4) is recycled back to weighted BMO spaces reaction zone, another part and partially catalyzed cracking Enter hydrotreating reaction area after recycle oil mixing, carries out hydrogenation reaction under hydroprocessing conditions;
(6) reaction effluent obtained by step (5) enters the progress gas-liquid separation of the second separator, obtains the second hydrogen-rich gas and second Liquid;
(7) second liquid product obtained by step (6) enters fractionating column, obtains gas, naphtha, hydrogenated diesel oil and hydrogenation tail oil;
(8) hydrogenation tail oil obtained by step (7) enters catalytic cracking reaction zone, and it is anti-that cracking is carried out in the presence of catalytic cracking catalyst It answers, reaction generates after oil is fractionated and obtains dry gas, liquefied gas, catalytically cracked gasoline, catalytic cracking diesel oil, catalytic cracking recycle oil And catalytic cracked oil pulp;
(9) catalytic cracking recycle oil obtained by step (8) is divided into two parts, and a part is used as flux oil after mixing with catalytic cracked oil pulp Mixer before being recycled back to weighted BMO spaces reactor, another part are recycled to first, hydrotreating reaction area reactor and enter Mouthful;
Wherein, the average reaction temperature t1 of the weighted BMO spaces reaction zone is higher than the average response in the hydrotreating reaction area 5~40 DEG C of t2 high of temperature t2, preferably t1 ratio, 10~30 DEG C of t2 high of more preferable t1 ratio.
2. according to the method for claim 1, which is characterized in that it is anti-to provide more than two weighted BMO spaces in step (1) Area is answered, which is usually the reaction zone that is arranged in parallel, can be switched operation.
3. according to the method for claim 1, which is characterized in that the tenor of the inferior feedstock oil is greater than 30mg/g.
4. according to method described in claim 1 or 3, which is characterized in that the inferior feedstock oil is selected from by topped crude, stone One group of substance that the hydro carbons for the high asphalt content that dregs of fat oil, oil-sand, pitch, shale oil, liquefaction coal or reclaimed oil obtain is constituted.
5. according to the method for claim 1, which is characterized in that in weighted BMO spaces reaction zone, hydrogenation protecting catalyst Admission space ratio with Hydrodemetalation catalyst is 5:95~95:5.
6. according to the method for claim 5, which is characterized in that include hydrodesulfurization in the weighted BMO spaces reaction zone Catalyst, the loadings of Hydrobon catalyst are 5v%~30v% of Hydrodemetalation catalyst loadings.
7. method according to claim 1 or 2, which is characterized in that the weighted BMO spaces condition are as follows: reaction pressure is 5MPa~35MPa, average reaction temperature are 340 DEG C~430 DEG C, and volume space velocity is 0.1h when liquid-1~5.0h-1, liquid phase circulation matter Amount is than being 0.1:1~10:1;The hydroprocessing condition are as follows: reaction pressure is 5MPa~35MPa, and average reaction temperature is 320 DEG C~420 DEG C, volume space velocity is 0.1h when liquid-1~5.0h-1, hydrogen to oil volume ratio is 200~1500.
8. according to the method for claim 1, which is characterized in that in the hydrotreating reaction area, hydrodesulfurization catalytic The admission space of agent and hydrodenitrogenation catalyst ratio is 20:80~80:20.
9. according to the method for claim 8, which is characterized in that contain hydrodemetallization in the hydrotreating reaction area Catalyst, the loadings of Hydrodemetalation catalyst account for 2v%~30v% of loaded catalyst in hydrotreating reaction area.
10. according to the method for claim 1, which is characterized in that the operating condition of the catalytic cracking reaction zone are as follows: reaction 470~650 DEG C of temperature, 0.5~5 second reaction time, catalyst and feedstock oil weight ratio 3~10, catalyst regeneration temperature 650 ~800 DEG C.
11. according to the method for claim 1, which is characterized in that be recycled to first, hydrotreating reaction area reactor and enter Mouth recycle oil accounts for 20% or more of catalytic cracking recycle oil weight obtained by catalytic cracking reaction zone, preferably 30 ~ 70%;It is recycled to and adds hydrogen The recycle oil in pretreatment reaction area accounts for 10% or more of the catalytic cracking recycle oil weight that catalytic cracking reaction zone obtains, preferably 20 ~ 50%;It is recycled to first, hydrotreating reaction area reactor inlet and is recycled to the recycle oil total amount of weighted BMO spaces reaction zone Account for 30% or more of the catalytic cracking recycle oil weight that catalytic cracking reaction zone obtains, preferably 50 ~ 95%.
12. according to the method for claim 1, which is characterized in that be recycled to the cycle oil of weighted BMO spaces reaction zone Slurry accounts for 30% or more of the catalytic cracked oil pulp weight that catalytic cracking reaction zone obtains, preferably 50 ~ 80%.
CN201910357027.9A 2018-04-30 2019-04-29 Method for treating inferior oil product by combined process Active CN110408431B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201810406630 2018-04-30
CN201810406629 2018-04-30
CN2018104066294 2018-04-30
CN2018104066307 2018-04-30

Publications (2)

Publication Number Publication Date
CN110408431A true CN110408431A (en) 2019-11-05
CN110408431B CN110408431B (en) 2021-03-05

Family

ID=68357732

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910357027.9A Active CN110408431B (en) 2018-04-30 2019-04-29 Method for treating inferior oil product by combined process

Country Status (1)

Country Link
CN (1) CN110408431B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113214865A (en) * 2020-07-10 2021-08-06 中国石油大学(北京) Heavy oil supercritical/subcritical fluid enhanced hydrogenation combination method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5009768A (en) * 1989-12-19 1991-04-23 Intevep, S.A. Hydrocracking high residual contained in vacuum gas oil
CN101747935A (en) * 2008-12-18 2010-06-23 中国石油化工股份有限公司 Method for producing light olefins and monocyclic aromatic hydrocarbons from heavy hydrocarbons
CN106701190A (en) * 2015-11-12 2017-05-24 中国石油化工股份有限公司 Process for treating inferior oil product

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5009768A (en) * 1989-12-19 1991-04-23 Intevep, S.A. Hydrocracking high residual contained in vacuum gas oil
CN101747935A (en) * 2008-12-18 2010-06-23 中国石油化工股份有限公司 Method for producing light olefins and monocyclic aromatic hydrocarbons from heavy hydrocarbons
CN106701190A (en) * 2015-11-12 2017-05-24 中国石油化工股份有限公司 Process for treating inferior oil product

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘铁斌 等: ""渣油加氢与催化裂化深度联合工艺技术研究"", 《当代化工》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113214865A (en) * 2020-07-10 2021-08-06 中国石油大学(北京) Heavy oil supercritical/subcritical fluid enhanced hydrogenation combination method

Also Published As

Publication number Publication date
CN110408431B (en) 2021-03-05

Similar Documents

Publication Publication Date Title
CN101875855B (en) Method for hydrogenation and catalytic cracking of residual oil
CN102876377B (en) Hydrotreatment and catalytic cracking combined method of heavy hydrocarbon raw material
CN102399586A (en) A mid-pressure hydrocracking method for producing jet fuel
CN106701190B (en) A kind of process handling low grade oils
CN102041095A (en) Resid hydrotreating and catalytic cracking combined processing method
CN103059986A (en) Hydrocracking method for producing chemical materials
CN102732315A (en) Hydrotreatment and catalytic cracking deeply-combined method for residuum
CN108102714B (en) A kind of heavy oil conversion combined technical method
CN108018084B (en) Heavy oil hydrotreating method for improving catalyst utilization rate
CN108018074B (en) Heavy oil hydrotreating method for improving catalyst utilization rate
CN102732313A (en) Hydrotreatment and catalytic cracking deeply-combined method for residuum
CN110408431A (en) A kind of method of group technology processing low grade oils
CN109777485B (en) Method for improving quality of hydrocracking product
CN110408429A (en) A kind of method of group technology processing heavy oil
CN110408432A (en) A kind of method of group technology processing poor residuum
CN109777483B (en) Method for stabilizing quality of hydrocracking product
CN102732312A (en) Hydrotreatment and catalytic cracking deeply-combined method for residuum
CN102732314A (en) Hydrotreatment and catalytic cracking combined method for residuum
CN102311798A (en) Residual oil hydrogenation treatment and catalytic cracking combined processing method
CN102311801A (en) Residual oil hydrogenation treatment and catalytic cracking combined method
CN106701188B (en) A kind of heavy oil product handling process method
CN102732311A (en) Hydrotreatment and catalytic cracking combined method for residuum
CN110408428A (en) A kind of method of group technology processing residual oil
CN110408430A (en) A kind of method of group technology processing heavy hydrocarbon
CN107794088A (en) A kind of low grade oilses hydrotreating and catalytic cracking combined technique

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230907

Address after: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee after: CHINA PETROLEUM & CHEMICAL Corp.

Patentee after: Sinopec (Dalian) Petrochemical Research Institute Co.,Ltd.

Address before: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee before: CHINA PETROLEUM & CHEMICAL Corp.

Patentee before: DALIAN RESEARCH INSTITUTE OF PETROLEUM AND PETROCHEMICALS, SINOPEC Corp.