CN110406230B - Manufacturing equipment and process of environment-friendly composite board - Google Patents
Manufacturing equipment and process of environment-friendly composite board Download PDFInfo
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- CN110406230B CN110406230B CN201910701088.2A CN201910701088A CN110406230B CN 110406230 B CN110406230 B CN 110406230B CN 201910701088 A CN201910701088 A CN 201910701088A CN 110406230 B CN110406230 B CN 110406230B
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- 239000002131 composite material Substances 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 238000005485 electric heating Methods 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 20
- 238000013329 compounding Methods 0.000 claims description 15
- 229920006254 polymer film Polymers 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000007731 hot pressing Methods 0.000 description 8
- 239000002912 waste gas Substances 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 238000010924 continuous production Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 238000009966 trimming Methods 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 210000003437 trachea Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
Abstract
The invention relates to the technical field of composite board manufacturing, in particular to a manufacturing device and a manufacturing process of an environment-friendly composite board, which comprises a shell, a bonding device, an unreeling device and a cutting device, wherein the left end surface of the shell is fixedly connected with a discharging box, the right end surface of the shell is fixedly connected with a receiving box, the left end of the inner side of the bottom end surface of the shell and the right end of the inner side of the bottom end surface of the shell are respectively and fixedly connected with a mechanical arm, and the central position of the inner side of the shell is sequentially and fixedly connected with a first conveying roller, a second conveying roller and a third conveying roller from left to right. And the strength of the core plate after bonding is also ensured.
Description
Technical Field
The invention relates to the technical field of composite board manufacturing, in particular to a manufacturing device and a manufacturing process of an environment-friendly composite board.
Background
The composite plate is formed by coating another metal plate on one metal plate so as to achieve the effects of saving resources and reducing the cost on the premise of not reducing the using effect, the composite method generally comprises an explosion cladding method, an explosion rolling cladding method, a rolling cladding method and the like, composite materials can be divided into composite plates, composite pipes, composite rods and the like, the composite plates are mainly applied to the industries of corrosion prevention, pressure container manufacturing, electrical construction, petrifaction, medicine, light industry, automobile and the like, along with the continuous development of the society, the types of the composite plates are more and more, the production equipment of the composite plates is more and more, but some defects exist in the use of part of composite plate manufacturing equipment, and therefore, the demand on the manufacturing equipment of the environment-friendly composite plate is increased day by day.
In the field of composite board manufacturing, part of currently used manufacturing equipment can generate a large amount of waste gas and waste residues when the composite board is bonded, so that the environment is polluted, the health of workers can be harmed, the strength of the bonded composite board is poor, the core board is separately operated when hot-pressing compounding and film laminating are carried out on the core board, continuous production cannot be realized, the production efficiency of the composite board is reduced, the weight of the composite board is increased when an adhesive is used, trimming and shearing are not convenient to carry out on the composite board after the composite board is produced by part of composite board production equipment, and the phenomenon that a section collapses easily occurs during trimming.
Disclosure of Invention
The present invention is directed to a manufacturing apparatus for an environment-friendly composite board, so as to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the manufacturing equipment of the environment-friendly composite board comprises a shell, a bonding device, an unreeling device and a cutting device, wherein a discharge box is fixedly connected to the left end face of the shell, a receiving box is fixedly connected to the right end face of the shell, mechanical arms are fixedly connected to the left end of the inner side of the bottom end face of the shell and the right end of the inner side of the bottom end face of the shell, a first conveying roller, a second conveying roller and a third conveying roller are sequentially and fixedly connected to the center position of the inner side of the shell from left to right, the bonding device is arranged on the right side of the mechanical arm on the left side and fixedly connected with the shell, the unreeling device is arranged on the right side of the bonding device, an air box is fixedly connected to the inner side of the rear end face of the shell, a fan and a first filter screen which are arranged in the front and back are arranged on the inner side of the air box, the fan is fixedly connected with the air box through a connecting rod, the first filter screen is fixedly connected with the air box, the front end face of the air pipe is communicated with an air pipe, and the trachea runs through the shell, trachea and shell fixed connection, the trachea front end is equipped with the second filter screen, and second filter screen and shell fixed connection, shell outside right-hand member is equipped with cutting device, the inboard fixedly connected with photoelectric sensing ware of shell rear end face, shell top face left side fixedly connected with controller.
Preferably, the bonding device comprises a first electric telescopic rod, an electric heating plate, an electric heating block, a second electric telescopic rod, a pressing plate, a pressure sensor, a first motor and a rotating wheel, a first electric telescopic rod is fixedly connected with the left end of the inner side of the top end face of the shell, an electric heating plate is fixedly connected with the bottom end face of the first electric telescopic rod, an electric heating block is arranged at the bottom end of the electric heating plate, the electric heating block is fixedly connected with the shell, the left end of the first electric telescopic rod and the right end of the first electric telescopic rod are both provided with a second electric telescopic rod, the second electric telescopic rod is fixedly connected with the shell, the bottom end surface of the second electric telescopic rod is fixedly connected with a pressing plate, the bottom end surface of the pressing plate is fixedly connected with a pressure sensor, the front end surface of the pressing plate is fixedly connected with a first motor, and the main shaft of the first motor penetrates through the pressing plate, and the main shaft of the first motor is rotatably connected with the pressing plate.
Preferably, the unreeling device comprises a fixing frame, a second motor, a first driving gear, a first driven gear, a first fixing shaft, a high-temperature composite roller, a metal panel, a first rotating shaft, a support, a third motor, a first pressure roller, a first weather-resistant film, a second rotating shaft, a fourth motor, a second driving gear, a second driven gear, a second fixing shaft, a second pressure roller, a second weather-resistant film and a third rotating shaft, wherein the left side of the rear end face of the shell is fixedly connected with the fixing frame, the inner side of the rear end face of the fixing frame is fixedly connected with the second motor, a main shaft of the second motor penetrates through the shell, the main shaft of the second motor is rotatably connected with the shell, the rear end of the outer side of the main shaft of the second motor is fixedly connected with the first driving gear, the outer side of the first driving gear is engaged with the first driven gear, the front end face of the first driven gear is fixedly connected with the first fixing shaft, the first fixed shaft penetrates through the shell and is rotationally connected with the shell, the front end of the outer side of the main shaft of the second motor and the front end of the outer side of the first fixed shaft are fixedly connected with the high-temperature composite roller, the outer side of the high-temperature composite roller is connected with a metal panel in a sliding way, the other end of the metal panel is fixedly connected with a first rotating shaft, the first rotating shaft is rotationally connected with the shell, the right side of the fixed frame is provided with a bracket which is fixedly connected with the shell, the inner side of the rear end surface of the bracket is fixedly connected with a third motor, a main shaft of a third motor penetrates through the shell, the main shaft of the third motor is rotationally connected with the shell, a first pressure roller is fixedly connected with the front end of the outer side of the main shaft of the third motor, the outer side of the first pressure roller is slidably connected with a first weather-resistant film, the other end of the first weather-resistant film is fixedly connected with a second rotating shaft, and the second rotating shaft is rotatably connected with the shell.
Preferably, the inner side of the rear end face of the support is fixedly connected with a fourth motor, a spindle of the fourth motor penetrates through the shell, the spindle of the fourth motor is rotatably connected with the shell, a second driving gear is fixedly connected with the rear end of the outer side of the spindle of the fourth motor, a second driven gear is meshed with the outer side of the second driving gear, a second fixed shaft is fixedly connected with the front end face of the second driven gear and penetrates through the shell, the second fixed shaft is rotatably connected with the shell, a second pressure roller is fixedly connected with the front end of the outer side of the spindle of the fourth motor and the front end of the outer side of the second fixed shaft, a second weather-resistant film is slidably connected with the outer side of the second pressure roller, a third rotating shaft is fixedly connected with the other end of the second weather-resistant film, and the third rotating shaft is rotatably connected with the shell.
Preferably, cutting device includes water sword, water tank, water pipe, support frame, fifth motor, drive gear, rack, slider and cutting off cutter, the inboard right-hand member fixedly connected with water sword of shell top face, the water sword bottom is equipped with the water tank, and water tank and shell fixed connection, water sword outside intercommunication has the water pipe, and the water pipe runs through the shell, water pipe and shell fixed connection, water pipe and water tank intercommunication, shell top face right side fixedly connected with support frame, the inboard fixedly connected with fifth motor of support frame left end face, the terminal fixedly connected with drive gear of main shaft of fifth motor, the meshing in the drive gear outside is connected with the rack, rack outside fixedly connected with slider, and the slider runs through the shell, slider and shell sliding connection.
Preferably, a rotating wheel is fixedly connected to the outer side of the main shaft of the first motor, the rotating wheel is rotatably connected with the pressing plate, and the rotating wheel is made of a rubber plate.
Preferably, the bottom end face of the sliding block is fixedly connected with a cutting-off knife, and the bottom end face of the cutting-off knife is arranged in an inclined plane.
Preferably, the manufacturing steps of the environment-friendly composite board are as follows:
the method comprises the following steps: a worker places the core plate in the material placing box and then starts the device through the controller;
step two: under the control of the controller, the mechanical arm on the left side clamps the core plate on the first conveying roller 4;
step three: under the control of the controller, the conveying of the first conveying roller and the second conveying roller and the induction of the photoelectric sensor, the bonding device can bond the core plates at the moment;
step four: under the control of the controller and the conveying of the third conveying roller, the unreeling device firstly carries out high-temperature compounding on the metal plate on the core plate at the moment, and then the unreeling device carries out adhesion of the polymer film on the core plate compounded with the metal plate;
step five: under the control of the controller, the fan can pull external air to enter the air box after being filtered by the first filter screen, and then the filtered air can be blown to the core plate pasted with the polymer film through the air pipe, so that the core plate pasted with the polymer film is cooled and shaped;
step six: under the conveying of the third conveying roller and the control of the controller, when the processed plate moves to the bottom end of the cutting device, the cutting device can cut the processed plate;
step seven: under the conveying of the third conveying roller, the mechanical arm on the right side can clamp the processed and cut plates into the material receiving box.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arranged electric heating plate, the arrangement is matched with the fixed connection of the first electric telescopic rod and the electric heating plate, the fixed connection of the second electric telescopic rod and the pressing plate and the driving of the first motor to the rotating wheel, the core plate can be bonded under the control of the controller on the premise of not generating waste gas and waste residue, so that the phenomenon that the waste gas and waste residue harm the environment and the health of workers is avoided, and the strength of the bonded core plate is also ensured;
2. according to the invention, through the arrangement of the first weather-resistant film, the arrangement is matched with the meshing connection of the first driving gear and the first driven gear, the sliding connection of the high-temperature composite roller and the metal panel and the sliding connection of the first weather-resistant film and the first pressure roller, when the single-sided film-coated composite board is manufactured, the hot-pressing compounding of the core board and the continuous proceeding of film coating are realized under the control of the controller, so that the continuous production of the composite board is realized, the manufacturing efficiency of the composite board is improved, and the weight of the composite board is greatly reduced because the core board is compounded without glue;
3. according to the invention, through the arrangement of the second weather-resistant film, the arrangement is matched with the meshing connection of the first driving gear and the first driven gear, the sliding connection of the high-temperature composite roller and the metal panel, the meshing connection of the second driving gear and the second driven gear and the sliding connection of the second weather-resistant film and the second pressure roller, when the double-sided film-coated composite plate is manufactured, the hot-pressing compounding of the core plate and the continuous process of film coating are realized under the control of the controller, so that the continuous production of the composite plate is realized, the manufacturing efficiency of the composite plate is improved, and the weight of the composite plate is greatly reduced because the core plate is compounded without glue;
4. according to the invention, through the arrangement of the cutting-off cutter and the water cutter, the arrangement is matched with the fixed connection of the water cutter and the shell, the meshed connection of the driving gear and the rack and the fixed connection of the slider and the shell, under the control of the controller, the trimming and cutting-off of the processed composite board are facilitated, the phenomenon that the tangent plane collapses is avoided, and the normal manufacturing of the composite board is ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the installation structure of the pressure plate of the present invention;
FIG. 3 is a schematic view of the installation structure of the electric heating plate of the present invention;
FIG. 4 is a schematic view of the installation structure of the first weather board according to the present invention;
FIG. 5 is a schematic view of the installation structure of the second weather board according to the present invention;
FIG. 6 is a schematic view of an installation structure of the first driving gear of the present invention;
FIG. 7 is a schematic view of the installation structure of the air tube of the present invention;
fig. 8 is a schematic view of the mounting structure of the rack gear of the present invention.
In the figure: 1-shell, 2-discharge box, 3-mechanical arm, 4-first conveying roller, 5-bonding device, 501-first electric telescopic rod, 502-electric heating plate, 503-electric heating block, 504-second electric telescopic rod, 505-pressing plate, 506-pressure sensor, 507-first motor, 508-rotating wheel, 6-unwinding device, 601-fixing frame, 602-second motor, 603-first driving gear, 604-first driven gear, 605-first fixing shaft, 606-high-temperature composite roller, 607-metal panel, 608-first rotating shaft, 609-bracket, 610-third motor, 611-first pressure roller, 612-first weather-resistant film, 613-second rotating shaft, 614-fourth motor, 615-a second driving gear, 616-a second driven gear, 617-a second fixed shaft, 618-a second pressure roller, 619-a second weather-resistant film, 620-a third rotating shaft, 7-a bellows, 8-a fan, 9-a first filter screen, 10-an air pipe, 11-a second filter screen, 12-a cutting device, 1201-a water knife, 1202-a water tank, 1203-a water pipe, 1204-a supporting frame, 1205-a fifth motor, 1206-a driving gear, 1207-a rack, 1208-a sliding block, 1209-a cutting knife, 13-a photoelectric sensor, 14-a controller, 15-a third conveying roller, 16-a material receiving box and 17-a second conveying roller.
Detailed Description
Example 1:
referring to fig. 1, fig. 2, fig. 4, fig. 6, fig. 7 and fig. 8, the present invention provides a technical solution:
the manufacturing equipment of the environment-friendly composite board comprises a shell 1, a bonding device 5, an unreeling device 6 and a cutting device 12, wherein a discharge box 2 is fixedly connected to the left end face of the shell 1, a receiving box 16 is fixedly connected to the right end face of the shell 1, mechanical arms 3 are fixedly connected to the left end of the inner side of the bottom end face of the shell 1 and the right end of the inner side of the bottom end face of the shell 1, a first conveying roller 4, a second conveying roller 17 and a third conveying roller 15 are sequentially and fixedly connected to the center position of the inner side of the shell 1 from left to right, the bonding device 5 is arranged on the right side of the mechanical arm 3 on the left side, the bonding device 5 is fixedly connected with the shell 1, the bonding device 5 comprises a first electric telescopic rod 501, an electric heating plate 502, an electric heating block 503, a second electric telescopic rod 504, a pressing plate 505, a pressure, The bottom end face of the first electric telescopic rod 501 is fixedly connected with an electric heating plate 502, the bottom end of the electric heating plate 502 is provided with an electric heating block 503, the electric heating block 503 is fixedly connected with the shell 1, the left end of the first electric telescopic rod 501 and the right end of the first electric telescopic rod 501 are both provided with a second electric telescopic rod 504, the second electric telescopic rod 504 is fixedly connected with the shell 1, the bottom end face of the second electric telescopic rod 504 is fixedly connected with a pressure plate 505, the bottom end face of the pressure plate 505 is fixedly connected with a pressure sensor 506, the front end face of the pressure plate 505 is fixedly connected with a first motor 507, the outer side of a main shaft of the first motor 507 is fixedly connected with a rotating wheel 508, the rotating wheel 508 is rotatably connected with the pressure plate 505, the rotating wheel 508 is made of a rubber plate, the arrangement utilizes the characteristics of large and soft rubber friction force to ensure normal bonding of the core plate, the main shaft of the first motor 507 penetrates through the pressure plate 505, the main shaft of the first motor 507 is rotatably connected with the pressure plate 505, the arrangement avoids the generation of waste gas and waste residue, and simultaneously ensures the strength of the bonded composite board, the right side of the bonding device 5 is provided with an unwinding device 6, the unwinding device 6 comprises a fixed frame 601, a second motor 602, a first driving gear 603, a first driven gear 604, a first fixed shaft 605, a high-temperature composite roller 606, a metal panel 607, a first rotating shaft 608, a bracket 609, a third motor 610, a first pressure roller 611, a first weather-resistant film 612 and a second rotating shaft 613, the left side of the rear end surface of the shell 1 is fixedly connected with the fixed frame 601, the inner side of the rear end surface of the fixed frame 601 is fixedly connected with the second motor 602, a main shaft of the second motor 602 penetrates through the shell 1, the main shaft of the second motor 602 is rotatably connected with the shell 1, the outer side rear end of the main shaft of the second motor 602 is fixedly connected with the first driving gear 603, the outer side of the first driving gear 603 is engaged with the first driven gear 604, the front end surface of the first driven gear 604 is fixedly connected with the first fixed shaft 605, the first fixed shaft 605 penetrates through the shell 1, the first fixed shaft 605 is rotatably connected with the shell 1, the front end of the outer side of the main shaft of the second motor 602 and the front end of the outer side of the first fixed shaft 605 are fixedly connected with a high-temperature composite roller 606, the outer side of the high-temperature composite roller 606 is slidably connected with a metal panel 607, the other end of the metal panel 607 is fixedly connected with a first rotating shaft 608, the first rotating shaft 608 is rotatably connected with the shell 1, the right side of the fixed frame 601 is provided with a support 609, the support 609 is fixedly connected with the shell 1, the inner side of the rear end surface of the support 609 is fixedly connected with a third motor 610, the main shaft of the third motor 610 penetrates through the shell 1, the main shaft of the third motor 610 is rotatably connected with the shell 1, the front end of the outer side of the main shaft of the third motor 610 is fixedly connected with a first pressure roller 611, the outer side of the first pressure roller 611 is slidably connected with a first weather-resistant film 612, the other end of the first weather-resistant film 612 is fixedly connected with a second rotating shaft 613, and the second rotating shaft 613 is rotatably connected with the outer shell 1, when the composite board with single-side film coating is produced, the continuous production of the composite board is realized, thereby improving the production efficiency of the composite board, the inner side of the rear end surface of the outer shell 1 is fixedly connected with an air box 7, the inner side of the air box 7 is provided with a fan 8 and a first filter screen 9 which are arranged in a front-back manner, the fan 8 is fixedly connected with the air box 7 through a connecting rod, the first filter screen 9 is fixedly connected with the air box 7, the front end surface of the air box 7 is communicated with an air pipe 10, the air pipe 10 penetrates through the outer shell 1, the air pipe 10 is fixedly connected with the outer shell 1, the front end of the air pipe 10 is provided with a second filter screen 11, the second filter screen 11 is fixedly connected with the outer shell 1, the right end of the outer side of the outer shell 1 is provided with a cutting device 12, the cutting device 12 comprises a water knife 1201, a water tank 1202, a water pipe 1203, a support frame 1204, a fifth motor 1205, a driving gear 1206, a rack 7, a sliding block 1208 and a cutting knife 1209, a water knife 1201 is fixedly connected to the right end of the inner side of the top end face of the shell 1, a water tank 1202 is arranged at the bottom end of the water knife 1201, the water tank 1202 is fixedly connected with the shell 1, a water pipe 1203 is communicated with the outer side of the water knife 1201, the water pipe 1203 penetrates through the shell 1, the water pipe 1203 is fixedly connected with the shell 1, a support frame 1204 is fixedly connected to the right side of the top end face of the shell 1, a fifth motor 1205 is fixedly connected to the inner side of the left end face of the support frame 1204, a driving gear 1206 is fixedly connected to the tail end of a main shaft of the fifth motor 1205, a rack 1207 is meshed and connected to the outer side of the driving gear 1206, a sliding block 1208 is fixedly connected to the outer side of the rack 1207, the sliding block 1208 penetrates through the shell 1, a cutting knife 1209 is fixedly connected to the bottom end face of the sliding block 1208, the bottom end face of the cutting knife 1209 is arranged in an inclined plane, the arrangement avoids the phenomenon that the section collapses, the sliding block 1208 is connected with the shell 1 in a sliding way, and facilitates the trimming work and the cutting work of the processed composite board, the inboard fixed connection of 1 rear end face of shell has photoelectric sensor 13, 1 top end face left side fixedly connected with controller 14 of shell, the manufacturing step of environment-friendly composite sheet: the method comprises the following steps: a worker places the core plate in the discharging box 2 and then starts the device through the controller 14; step two: under the control of the controller 14, the robot arm 3 located at the left side at this time clamps the core plate on the first conveying roller 4; step three: under the control of the controller 14, the conveying of the first conveying roller 4 and the second conveying roller 17 and the induction of the photoelectric sensor 13, the bonding device 5 bonds the core plates at the moment; step four: under the control of the controller 14 and the conveying of the third conveying roller 15, at this time, the unreeling device 6 firstly carries out high-temperature compounding of the metal plate on the core plate, and then the unreeling device 6 carries out adhesion of the polymer film on the core plate compounded with the metal plate; step five: under the control of the controller 14, the fan 8 can draw outside air to enter the air box 7 after being filtered by the first filter screen 9, and then the filtered air can be blown to the core plate pasted with the polymer film through the air pipe 10, so that the core plate pasted with the polymer film is cooled and shaped; step six: when the processed plate moves to the bottom end of the cutting device 12 under the conveying of the third conveying roller 15 and the control of the controller 14, the cutting device 12 cuts the processed plate; step seven: under the transport of third conveying roller 15, be located arm 3 on right side can press from both sides into receiving workbin 16 processing and the panel that cuts, and the normal processing of composite sheet has been guaranteed in this kind of setting, has not only avoided producing waste residue and waste gas pollution environment's phenomenon when the composite sheet is made, has still improved the manufacturing efficiency of composite sheet.
The model of the mechanical arm 3 is an LY mechanical arm, the model of the first conveying roller 4, the model of the second conveying roller 17 and the model of the third conveying roller 15 are 1555692847 conveying rollers, the model of the electric heating plate 502 and the model of the electric heating block 503 are BST002 electric heating plates, the model of the second electric telescopic rod 504 and the model of the first electric telescopic rod 501 are XTL100 electric telescopic rods, the model of the pressure sensor 506 is a CYYZ11 pressure sensor, the model of the first motor 507 is a 775 motor, the model of the second motor 602 is a Y90S-4 motor, the model of the third motor 610 is a Y90L-4 motor, the model of the fan 8 is an SF fan, the model of the water knife 1201 is a 8603090050 water knife, the model of the fifth motor 1205 is an RF77 motor, the model of the photoelectric sensor 13 is an MT-J18-D NK sensor, and the model of the controller 14 is a 900U controller.
The working process is as follows: all electrical appliances in the device are external power supplies, when the device is used for processing a composite board with a single surface covered with a first weather-resistant film 612, a core board is placed in a material placing box 2, then the device is started through a controller 14, the core board in the material placing box 2 is clamped on a first conveying roller 4 by a mechanical arm 3 positioned on the left side at the moment, then the core board is conveyed to the right by the first conveying roller 4, when the core board is conveyed to a second conveying roller 17 and a second photoelectric sensor 13 senses the core board, a second electric telescopic rod 504 and a first electric telescopic rod 501 positioned on the right side extend out, the core board is pressed by a pressing plate 505 on the right side under the sensing of a pressure sensor 506 on the right side at the moment, an electric heating plate 502 and an electric heating block 503 are electrified, when the second core board shields the first photoelectric sensor 13 under the conveying of the first conveying roller 4, the second electric telescopic rod 504 positioned on the left side extends out, under the induction of the pressure sensor 506 positioned on the left side, the second core plate is also pressed at the moment, then the controller 14 controls the first motor 507 to drive the rotating wheel 508 made of rubber materials to rotate, so that the two core plates move towards the direction close to the electric heating plate 502 to melt the bonding part, when the melting time is reached, the first electric telescopic rod 501 resets, then the first motor 507 continues to drive the rotating wheel 508 to rotate, so that the two core plate melting parts are bonded together, then the controller 14 controls the first electric telescopic rod 501 to move downwards again, so that the protruding part of the bonded core plate is shaped, after the bonded core plate is shaped, the bonded core plate continues to be conveyed rightwards by the second conveying roller 17, when the bonded core plate shields the third photoelectric sensor 13, the second conveying roller 17 stops rotating, the device repeats the above operations, so as to continuously bond the core plate, when the core plate is bonded and the bonded core plate contacts the third conveying roller 15, the third conveying roller 15 conveys the bonded core plate to the right, when the bonded core plate blocks the photoelectric sensor 13 on the left side of the top end of the third conveying roller 15, the second motor 602 drives the first driving gear 603 and the first driven gear 604 to be meshed and connected, so as to drive the high-temperature composite roller 606 to rotate, when the bonded core plate moves between the high-temperature composite rollers 606, the high-temperature composite roller 606 hot-presses and composites the metal panel 607 to the outer side of the bonded core plate, when the hot-pressed and composited core plate is hot-pressed and composited with the metal panel 607, the hot-pressed and composited core plate just blocks the second photoelectric sensor 13 on the left side of the top end of the third conveying roller 15, and the controller 14 controls the third motor 610 to drive the first pressure roller 611 to rotate, when the core board which is subjected to hot-pressing compounding is conveyed to the bottom end of the first pressure roller 611, the first pressure roller 611 presses the first weather-resistant board 612 to the top end of the core board which is subjected to hot-pressing compounding of the metal panel 607, and at the same time, the former core board is subjected to hot-pressing compounding of the metal panel 607, so that circulation is realized, hot-pressing compounding and film covering of the core board are realized, when the core board finishes the hot-pressing compounding work and the film covering work, the core board is conveyed rightwards, at the moment, the fan 8 draws outside air to enter the air box 7 after being filtered by the first filter screen 9, then the filtered air is blown to the core board adhered with the first weather-resistant film 612 through the air pipe 10, finally, the air is discharged through the second filter screen 11, so that the core board adhered with the first weather-resistant film 612 is cooled and shaped, when the above operations are finished, the core board is conveyed rightwards, and when the photoelectric inductor 13 on the left side of the water knife 1201 is blocked during the core board conveying, the water knife 1201 can operate, thereby shearing the redundant metal panel 607 and the first weather-resistant film 612 on the front side and the rear side of the core plate, the sheared and sprayed water finally falls into the water tank 1202, then is pumped into the water knife 1201 again through the water pipe 1203 for recycling, when the core plate blocks the photoelectric sensor 13 on the rightmost side under the conveying of the third conveying roller 15, the controller 14 can control the fifth motor 1205 to rotate three hundred sixty degrees, thereby driving the driving gear 1206 to be meshed with the rack 1207 for connection, at the moment, the slider 1208 can drive the cutting knife 1209 to move up and down, thereby cutting of the core plate joint is realized, and after the cutting of the processed core plate joint is completed, the mechanical arm 3 on the right side can clamp the processed core plate into the receiving box 16 for collection.
Example 2:
referring to fig. 1, fig. 3, fig. 5, fig. 6, fig. 7 and fig. 8, the present invention provides a technical solution:
the manufacturing equipment of the environment-friendly composite board comprises a shell 1, a bonding device 5, an unreeling device 6 and a cutting device 12, wherein a discharge box 2 is fixedly connected to the left end face of the shell 1, a receiving box 16 is fixedly connected to the right end face of the shell 1, mechanical arms 3 are fixedly connected to the left end of the inner side of the bottom end face of the shell 1 and the right end of the inner side of the bottom end face of the shell 1, a first conveying roller 4, a second conveying roller 17 and a third conveying roller 15 are sequentially and fixedly connected to the center position of the inner side of the shell 1 from left to right, the bonding device 5 is arranged on the right side of the mechanical arm 3 on the left side, the bonding device 5 is fixedly connected with the shell 1, the bonding device 5 comprises a first electric telescopic rod 501, an electric heating plate 502, an electric heating block 503, a second electric telescopic rod 504, a pressing plate 505, a pressure, The bottom end face of the first electric telescopic rod 501 is fixedly connected with an electric heating plate 502, the bottom end of the electric heating plate 502 is provided with an electric heating block 503, the electric heating block 503 is fixedly connected with the shell 1, the left end of the first electric telescopic rod 501 and the right end of the first electric telescopic rod 501 are both provided with a second electric telescopic rod 504, the second electric telescopic rod 504 is fixedly connected with the shell 1, the bottom end face of the second electric telescopic rod 504 is fixedly connected with a pressure plate 505, the bottom end face of the pressure plate 505 is fixedly connected with a pressure sensor 506, the front end face of the pressure plate 505 is fixedly connected with a first motor 507, the outer side of a main shaft of the first motor 507 is fixedly connected with a rotating wheel 508, the rotating wheel 508 is rotatably connected with the pressure plate 505, the rotating wheel 508 is made of a rubber plate, the arrangement utilizes the characteristics of large and soft rubber friction force to ensure normal bonding of the core plate, the main shaft of the first motor 507 penetrates through the pressure plate 505, the main shaft of the first motor 507 is rotatably connected with the pressure plate 505, the arrangement avoids the generation of waste gas and waste residue, and simultaneously ensures the strength of the bonded composite board, the right side of the bonding device 5 is provided with an unwinding device 6, the unwinding device 6 comprises a fixed frame 601, a second motor 602, a first driving gear 603, a first driven gear 604, a first fixed shaft 605, a high-temperature composite roller 606, a metal panel 607, a first rotating shaft 608, a bracket 609, a fourth motor 614, a second driving gear 615, a second driven gear 616, a second fixed shaft 617, a second pressure roller 618, a second weather-resistant film 619 and a third rotating shaft 620, the left side of the rear end surface of the shell 1 is fixedly connected with the fixed frame 601, the inner side of the rear end surface of the fixed frame 601 is fixedly connected with the second motor 602, the main shaft of the second motor 602 penetrates through the shell 1, the main shaft of the second motor 602 is rotatably connected with the shell 1, the rear end of the outer side of the main shaft of the second motor 602 is fixedly connected with the first driving gear 603, the outer side of the first driving gear 603 is connected with a first driven gear 604 in a meshing manner, a first fixed shaft 605 is fixedly connected to the front end surface of the first driven gear 604, the first fixed shaft 605 penetrates through the housing 1, the first fixed shaft 605 is rotatably connected with the housing 1, the front end of the outer side of the main shaft of the second motor 602 and the front end of the outer side of the first fixed shaft 605 are both fixedly connected with a high-temperature composite roller 606, the outer side of the high-temperature composite roller 606 is slidably connected with a metal panel 607, the other end of the metal panel 607 is fixedly connected with a first rotating shaft 608, the first rotating shaft 608 is rotatably connected with the housing 1, a bracket 609 is arranged on the right side of the fixed frame 601, the bracket 609 is fixedly connected with the housing 1, a fourth motor 614 is fixedly connected to the inner side of the rear end surface of the bracket 609, the main shaft of the fourth motor 614 penetrates through the housing 1, the main shaft of the fourth motor 614 is rotatably connected with the housing 1, a second driving gear 615 is fixedly connected to the outer side of the main shaft of the fourth motor 614, a second driven gear 616 is engaged with the outer side of the second driving gear 615, the front end face of the second driven gear 616 is fixedly connected with a second fixed shaft 617, the second fixed shaft 617 penetrates through the shell 1, the second fixed shaft 617 is rotatably connected with the shell 1, the front end of the outer side of a main shaft of the fourth motor 614 and the front end of the outer side of the second fixed shaft 617 are both fixedly connected with a second pressure roller 618, the outer side of the second pressure roller 618 is slidably connected with a second weather-resistant film 619, the other end of the second weather-resistant film 619 is fixedly connected with a third rotating shaft 620, and the third rotating shaft 620 is rotatably connected with the shell 1, when the composite board with double-side film covering is produced, the continuous production of the composite board is realized, so that the production efficiency of the composite board is improved, the inner side of the rear end face of the shell 1 is fixedly connected with an air box 7, the inner side of the air box 7 is provided with a fan 8 and a first filter screen 9 which are arranged in the front and back, the fan 8 is fixedly connected with the air box 7 through a connecting rod, and the first filter screen 9 is fixedly connected with the air box 7, the front end face of the air box 7 is communicated with an air pipe 10, the air pipe 10 penetrates through the outer shell 1, the air pipe 10 is fixedly connected with the outer shell 1, the front end of the air pipe 10 is provided with a second filter screen 11, the second filter screen 11 is fixedly connected with the outer shell 1, the right end of the outer side of the outer shell 1 is provided with a cutting device 12, the cutting device 12 comprises a water knife 1201, a water tank 1202, a water pipe 1203, a support frame 1204, a fifth motor 1205, a driving gear 1206, a rack 1207, a sliding block 1208 and a cutting knife 1209, the right end of the inner side of the top end face of the outer shell 1 is fixedly connected with the water knife 1201, the bottom end of the water knife 1201 is provided with the water tank 1202, the water tank 1202 is fixedly connected with the outer side of the water knife 1201, the water pipe 1203 penetrates through the outer shell 1, the water pipe 1203 is fixedly connected with the water tank 1202, the support frame 1204 is fixedly connected with the right side of the top end face of the outer shell 1, the fifth motor 1205 is fixedly connected with the inner side of the left end face of the support frame 1204, the main shaft end face of the fifth motor 1205 is fixedly connected with the driving gear 1206, drive gear 1206 outside meshing is connected with rack 1207, rack 1207 outside fixedly connected with slider 1208, and slider 1208 runs through shell 1, slider 1208 bottom end face fixedly connected with cutting off cutter 1209, the inclined plane setting is personally submitted to cutting off cutter 1209's bottom, the phenomenon that the tangent plane appears collapsing has been avoided in this kind of setting, slider 1208 and 1 sliding connection of shell, this kind of setting has made things convenient for the deburring work and the cutting off work of the composite sheet that process, the inboard fixedly connected with of 1 rear end face of shell has photoelectric inductor 13, 1 top end face left side fixedly connected with controller 14 of shell, the manufacturing step of environment-friendly composite sheet: the method comprises the following steps: a worker places the core plate in the discharging box 2 and then starts the device through the controller 14; step two: under the control of the controller 14, the robot arm 3 located at the left side at this time clamps the core plate on the first conveying roller 4; step three: under the control of the controller 14, the conveying of the first conveying roller 4 and the second conveying roller 17 and the induction of the photoelectric sensor 13, the bonding device 5 bonds the core plates at the moment; step four: under the control of the controller 14 and the conveying of the third conveying roller 15, at this time, the unreeling device 6 firstly carries out high-temperature compounding of the metal plate on the core plate, and then the unreeling device 6 carries out adhesion of the polymer film on the core plate compounded with the metal plate; step five: under the control of the controller 14, the fan 8 can draw outside air to enter the air box 7 after being filtered by the first filter screen 9, and then the filtered air can be blown to the core plate pasted with the polymer film through the air pipe 10, so that the core plate pasted with the polymer film is cooled and shaped; step six: when the processed plate moves to the bottom end of the cutting device 12 under the conveying of the third conveying roller 15 and the control of the controller 14, the cutting device 12 cuts the processed plate; step seven: under the transport of third conveying roller 15, be located arm 3 on right side can press from both sides into receiving workbin 16 processing and the panel that cuts, and the normal processing of composite sheet has been guaranteed in this kind of setting, has not only avoided producing waste residue and waste gas pollution environment's phenomenon when the composite sheet is made, has still improved the manufacturing efficiency of composite sheet.
The type of the mechanical arm 3 is an LY mechanical arm, the type of the first conveying roller 4, the type of the second conveying roller 17 and the type of the third conveying roller 15 are 1555692847 conveying rollers, the type of the electric heating plate 502 and the type of the electric heating block 503 are BST002 electric heating plates, the type of the second electric telescopic rod 504 and the type of the first electric telescopic rod 501 are XTL100 electric telescopic rods, the type of the pressure sensor 506 is CYYZ11 pressure sensor, the type of the first motor 507 is a 775 motor, the type of the second motor 602 is a Y90S-4 motor, the type of the fourth motor 614 is a Y2-1 motor, the type of the fan 8 is an SF fan, the type of the water knife 1201 is 8603090050 water knife, the type of the fifth motor 1205 is an RF77 motor, the type of the photoelectric sensor 13 is an MT-J18-D50NK sensor, and the type of the controller 14 is a 900U controller.
The working process is as follows: all electrical appliances in the device are external power supplies, when the device is used for processing a composite board with a double-sided covering and pasting second weather-resistant film 619, a core board is firstly placed in a material placing box 2, then the device is started through a controller 14, at the moment, the core board in the material placing box 2 is clamped on a first conveying roller 4 by a mechanical arm 3 positioned on the left side, then the core board is conveyed to the right by the first conveying roller 4, when the core board is conveyed to a second conveying roller 17 and a second photoelectric sensor 13 senses the core board, a second electric telescopic rod 504 and a first electric telescopic rod 501 positioned on the right side extend out, the core board is pressed by a pressing plate 505 on the right side under the sensing of a pressure sensor 506 on the right side, at the moment, an electric heating plate 502 and an electric heating block 503 are electrified, when the second core board shields the first photoelectric sensor 13 under the conveying of the first conveying roller 4, the second electric telescopic rod 504 positioned on the left side extends out, under the induction of the pressure sensor 506 positioned on the left side, the second core plate is also pressed at the moment, then the controller 14 controls the first motor 507 to drive the rotating wheel 508 made of rubber materials to rotate, so that the two core plates move towards the direction close to the electric heating plate 502 to melt the bonding part, when the melting time is reached, the first electric telescopic rod 501 resets, then the first motor 507 continues to drive the rotating wheel 508 to rotate, so that the two core plate melting parts are bonded together, then the controller 14 controls the first electric telescopic rod 501 to move downwards again, so that the protruding part of the bonded core plate is shaped, after the bonded core plate is shaped, the bonded core plate continues to be conveyed rightwards by the second conveying roller 17, when the bonded core plate shields the third photoelectric sensor 13, the second conveying roller 17 stops rotating, the device repeats the above operations, so as to continuously bond the core plate, when the core plate is bonded and the bonded core plate contacts the third conveying roller 15, the third conveying roller 15 conveys the bonded core plate to the right, when the bonded core plate blocks the photoelectric sensor 13 on the left side of the top end of the third conveying roller 15, the second motor 602 drives the first driving gear 603 and the first driven gear 604 to be meshed and connected, so as to drive the high-temperature composite roller 606 to rotate, when the bonded core plate moves to between the high-temperature composite rollers 606, the high-temperature composite roller 606 hot-presses and composites the metal panel 607 to the outer side of the bonded core plate, when the hot-pressed and composited core plate is hot-pressed and composited with the metal panel 607, the hot-pressed and composited core plate just blocks the second photoelectric sensor 13 on the left side of the top end of the third conveying roller 15, and the controller 14 controls the fourth motor 614 to drive the second driving gear 615 to be meshed and connected with the second driven gear 616, thereby driving the second pressure roller 618 at the top end to rotate, and driving the second pressure roller 618 at the bottom end to rotate through the second fixing shaft 617, when the heat-press compounded core plate is conveyed to the bottom end of the second pressure roller 618, the second pressure roller 618 presses the second weather-resistant plate 619 to the top end and the bottom end of the heat-press compounded core plate, at the same time, the former bonded core plate performs the heat-press compounding work of the metal panel 607, so as to circulate, thereby realizing the heat-press compounding and film covering of the core plate, when the heat-press compounding work and the film covering work of the core plate are completed, the core plate is continuously conveyed rightwards, at this time, the fan 8 draws outside air to enter the air box 7 after being filtered by the first filter screen 9, then the filtered air is blown to the core plate to which the second weather-resistant film 619 is pasted through the air pipe 10, and finally the air is discharged through the second filter screen 11, so as to realize the cooling and sizing of the core plate 619 to which the second weather-resistant film is pasted, when the core board finishes the above operations, the core board is continuously conveyed to the right, when the core board is conveyed and the photoelectric sensor 13 on the left side of the water jet 1201 is blocked, the water jet 1201 runs, thereby shearing the redundant metal panels 607 and the first weather-resistant film 612 at the front and the rear sides of the core plate, the water sprayed by shearing finally falls into the water tank 1202, then the core plate is pumped into the water knife 1201 again through the water pipe 1203 for recycling, when the core plate blocks the rightmost photoelectric sensor 13 under the conveying of the third conveying roller 15, the controller 14 controls the fifth motor 1205 to rotate by three hundred and sixty degrees, thereby driving the driving gear 1206 to engage with the rack 1207, at this time, the sliding block 1208 will drive the cutting knife 1209 to move up and down, therefore, the core board connecting part is cut off, and after the machined core board connecting part is cut off, the machined core board is clamped into the material receiving box 16 by the mechanical arm 3 on the right side and collected.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (4)
1. The utility model provides a manufacture equipment of environment-friendly composite sheet, includes shell (1), bonding device (5), unwinding device (6) and cutting device (12), its characterized in that: the automatic feeding device is characterized in that a feeding box (2) is fixedly connected to the left end face of the shell (1), a receiving box (16) is fixedly connected to the right end face of the shell (1), a mechanical arm (3) is fixedly connected to the left end face of the inner side of the bottom end face of the shell (1) and the right end face of the inner side of the bottom end face of the shell (1), a first conveying roller (4), a second conveying roller (17) and a third conveying roller (15) are sequentially and fixedly connected to the left side of the inner side of the shell (1), a bonding device (5) is arranged on the right side of the mechanical arm (3) on the left side of the inner side of the shell, the bonding device (5) is fixedly connected with the shell (1), an unwinding device (6) is arranged on the right side of the bonding device (5), an air box (7) is fixedly connected to the inner side of the rear end face of the shell (1), a fan (8) and a first filter screen (9) which are arranged in the front and back are arranged on the inner side of the air box (7), and the fan (8) is fixedly connected with the air box (7) through a connecting rod, the first filter screen (9) is fixedly connected with the air box (7), the front end face of the air box (7) is communicated with an air pipe (10), the air pipe (10) penetrates through the shell (1), the air pipe (10) is fixedly connected with the shell (1), the front end of the air pipe (10) is provided with a second filter screen (11), the second filter screen (11) is fixedly connected with the shell (1), the right end of the outer side of the shell (1) is provided with a cutting device (12), the inner side of the rear end face of the shell (1) is fixedly connected with a photoelectric sensor (13), and the left side of the top end face of the shell (1) is fixedly connected with a controller (14); the bonding device (5) comprises a first electric telescopic rod (501), an electric heating plate (502), an electric heating block (503), a second electric telescopic rod (504), a pressing plate (505), a pressure sensor (506), a first motor (507) and a rotating wheel (508), wherein the first electric telescopic rod (501) is fixedly connected to the left end of the inner side of the top end face of the shell (1), the electric heating plate (502) is fixedly connected to the bottom end face of the first electric telescopic rod (501), the electric heating block (503) is arranged at the bottom end of the electric heating plate (502), the electric heating block (503) is fixedly connected with the shell (1), the second electric telescopic rods (504) are respectively arranged at the left end of the first electric telescopic rod (501) and the right end of the first electric telescopic rod (501), the second electric telescopic rods (504) are fixedly connected with the shell (1), the pressing plate (505) is fixedly connected to the bottom end face of the second electric telescopic rod (504), the bottom end face of the pressing plate (505) is fixedly connected with a pressure sensor (506), the front end face of the pressing plate (505) is fixedly connected with a first motor (507), a main shaft of the first motor (507) penetrates through the pressing plate (505), and the main shaft of the first motor (507) is rotatably connected with the pressing plate (505); the unreeling device (6) comprises a fixed frame (601), a second motor (602), a first driving gear (603), a first driven gear (604), a first fixed shaft (605), a high-temperature composite roller (606), a metal panel (607), a first rotating shaft (608), a support (609), a third motor (610), a first pressure roller (611), a first weather-resistant film (612), a second rotating shaft (613), a fourth motor (614), a second driving gear (615), a second driven gear (616), a second fixed shaft (617), a second pressure roller (618), a second weather-resistant film (619) and a third rotating shaft (620), wherein the fixed frame (601) is fixedly connected to the left side of the rear end face of the shell (1), the second motor (602) is fixedly connected to the inner side of the rear end face of the fixed frame (601), the main shaft of the second motor (602) penetrates through the shell (1), and the main shaft of the second motor (602) is rotatably connected with the shell (1), the rear end of the outer side of a main shaft of the second motor (602) is fixedly connected with a first driving gear (603), the outer side of the first driving gear (603) is connected with a first driven gear (604) in a meshed mode, the front end face of the first driven gear (604) is fixedly connected with a first fixed shaft (605), the first fixed shaft (605) penetrates through the shell (1), the first fixed shaft (605) is rotatably connected with the shell (1), the front end of the outer side of the main shaft of the second motor (602) and the front end of the outer side of the first fixed shaft (605) are both fixedly connected with a high-temperature composite roller (606), the outer side of the high-temperature composite roller (606) is slidably connected with a metal panel (607), the other end of the metal panel (607) is fixedly connected with a first rotating shaft (608), the first rotating shaft (608) is rotatably connected with the shell (1), a support (609) is arranged on the right side of the fixed frame (601), and the support (609) is fixedly connected with the shell (1), a third motor (610) is fixedly connected to the inner side of the rear end face of the support (609), a main shaft of the third motor (610) penetrates through the shell (1), the main shaft of the third motor (610) is rotatably connected with the shell (1), a first pressure roller (611) is fixedly connected to the front end of the outer side of the main shaft of the third motor (610), a first weather-resistant film (612) is slidably connected to the outer side of the first pressure roller (611), a second rotating shaft (613) is fixedly connected to the other end of the first weather-resistant film (612), and the second rotating shaft (613) is rotatably connected with the shell (1); a fourth motor (614) is fixedly connected to the inner side of the rear end face of the support (609), a main shaft of the fourth motor (614) penetrates through the shell (1), the main shaft of the fourth motor (614) is rotatably connected with the shell (1), a second driving gear (615) is fixedly connected to the rear end of the outer side of the main shaft of the fourth motor (614), a second driven gear (616) is connected to the outer side of the second driving gear (615) in a meshed manner, a second fixed shaft (617) is fixedly connected to the front end face of the second driven gear (616), the second fixed shaft (617) penetrates through the shell (1), the second fixed shaft (617) is rotatably connected with the shell (1), a second pressure roller (618) is fixedly connected to the front end of the outer side of the main shaft of the fourth motor (614) and the front end of the outer side of the second fixed shaft (617), and a second weather-resistant film (619) is slidably connected to the outer side of the second pressure roller (618), the other end of the second weather-resistant film (619) is fixedly connected with a third rotating shaft (620), and the third rotating shaft (620) is rotatably connected with the shell (1); the cutting device (12) comprises a water knife (1201), a water tank (1202), a water pipe (1203), a support frame (1204), a fifth motor (1205), a driving gear (1206), a rack (1207), a slider (1208) and a cutting knife (1209), the right end of the inner side of the top end face of the shell (1) is fixedly connected with the water knife (1201), the bottom end of the water knife (1201) is provided with the water tank (1202), the water tank (1202) is fixedly connected with the shell (1), the outer side of the water knife (1201) is communicated with the water pipe (1203), the water pipe (1203) penetrates through the shell (1), the water pipe (1203) is fixedly connected with the shell (1), the water pipe (1203) is communicated with the water tank (1202), the support frame (1204) is fixedly connected to the right side of the top end face of the shell (1), the inner side of the left end face of the support frame (1204) is fixedly connected with the fifth motor (1205), and the tail end of a, the gear rack (1207) is connected with in the meshing of drive gear (1206) outside, rack (1207) outside fixedly connected with slider (1208), and slider (1208) run through shell (1), slider (1208) and shell (1) sliding connection.
2. The apparatus for manufacturing an environment-friendly composite board according to claim 1, wherein: the outer side of a main shaft of the first motor (507) is fixedly connected with a rotating wheel (508), the rotating wheel (508) is rotatably connected with a pressing plate (505), and the rotating wheel (508) is made of a rubber plate.
3. The apparatus for manufacturing an environment-friendly composite board according to claim 1, wherein: the bottom end face of the sliding block (1208) is fixedly connected with a cutting-off knife (1209), and the bottom end face of the cutting-off knife (1209) is arranged in an inclined plane.
4. A method for manufacturing a composite board using the apparatus for manufacturing an environmentally friendly composite board according to any one of claims 1 to 3, wherein: the manufacturing steps of the environment-friendly composite board are as follows: the method comprises the following steps: a worker places the core plate in the material placing box (2) and then starts the device through the controller (14); step two: under the control of the controller (14), the mechanical arm (3) positioned on the left side clamps the core plate on the first conveying roller 4; step three: under the control of a controller (14), the conveying of the first conveying roller (4) and the second conveying roller (17) and the induction of the photoelectric sensor (13), the bonding device (5) bonds the core plates; step four: under the control of the controller (14) and the conveying of the third conveying roller (15), at the moment, the unreeling device (6) firstly carries out high-temperature compounding on the core plate, and then the unreeling device (6) carries out high-polymer film pasting on the core plate compounded with the metal plate; step five: under the control of the controller (14), the fan (8) can pull external air to enter the air box (7) after being filtered by the first filter screen (9), and then the filtered air can be blown to the core plate pasted with the polymer film through the air pipe (10), so that the core plate pasted with the polymer film is cooled and shaped; step six: when the processed plate moves to the bottom end of the cutting device (12) under the conveying of the third conveying roller (15) and the control of the controller (14), the cutting device (12) can cut the processed plate; step seven: under the conveying of the third conveying roller (15), the mechanical arm (3) on the right side clamps the processed and cut plates into a receiving box (16).
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| CN111516068B (en) * | 2020-04-18 | 2021-09-17 | 杭州崇新装饰材料有限公司 | Veneering hot press |
| CN113021923B (en) * | 2021-03-02 | 2022-11-15 | 佛山市哲宝科技有限公司 | Processing equipment and method for polyurethane composite board |
| CN113829731A (en) * | 2021-09-29 | 2021-12-24 | 江苏长海复合材料股份有限公司 | Preparation method of tear-resistant glass fiber composite board |
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| CN110406230A (en) | 2019-11-05 |
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