CN110406079A - A kind of three-dimensional neonychium processing method - Google Patents
A kind of three-dimensional neonychium processing method Download PDFInfo
- Publication number
- CN110406079A CN110406079A CN201810396170.4A CN201810396170A CN110406079A CN 110406079 A CN110406079 A CN 110406079A CN 201810396170 A CN201810396170 A CN 201810396170A CN 110406079 A CN110406079 A CN 110406079A
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- China
- Prior art keywords
- dimensional
- neonychium
- layer
- pad
- glue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
- B29C51/082—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
- B29C51/085—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts with at least one of the shaping surfaces being made of resilien material, e.g. rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/14—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The present invention relates to a kind of three-dimensional neonychium processing methods, including following procedure of processing: (1) by surface layer and foaming layer one sintering or glue compoiste adhering, then cutting into neonychium peripheral shape, composite layer in formation；(2) by bottom and foaming layer two sintering or glue compoiste adhering, then neonychium peripheral shape is cut into, forms lower composite layer；(3) upper composite layer is put between the lower mold and middle mold in three-dimensional neonychium processing machine, lower mold and middle mold clamp are hot-forming, form three-dimensional compound upper pad, while being formed in the bottom for forming three-dimensional compound upper pad and placing elastic cushion block cavity；(4) die holder plate is removed in, elastic cushion block is placed in three-dimensional compound upper pad cavity, then lower composite layer is placed on above elastic cushion block, and starting Bottom clamp plate acts upwards, and upper mold and lower mold clamp hot pressing form three-dimensional composite pad.The present invention reduces the dosage of production equipment, improves processing efficiency, reduce production cost compared with old processing technology.
Description
Technical field
The present invention relates to the processing methods of neonychium, more particularly to a kind of three-dimensional neonychium processing method.
Background technique
Three-dimensional neonychium is made of multilayer, including three-dimensional compound upper layer, three-dimensional compound lower layer and elastic cushion block, MULTILAYER COMPOSITE
Make neonychium long-time service that will not deform delamination, it is durable and comfortable.But past processing method is divided in multiple equipment
Multiple process processing, process is more, and time-consuming for production one, and more people is needed to operate on different devices, and production efficiency is low, production
It is at high cost.
Summary of the invention
The purpose of the present invention is to the above problems, provide a kind of three-dimensional neonychium processing method.
The technical scheme adopted by the invention is that: a kind of three-dimensional neonychium processing method, including following procedure of processing:
(1) by surface layer and foaming layer one sintering or glue compoiste adhering, then neonychium peripheral shape is cut into, in formation
Composite layer；
(2) by bottom and foaming layer two sintering or glue compoiste adhering, then neonychium peripheral shape is cut into, under formation
Composite layer；
(3) upper composite layer is put between the lower mold and middle mold in three-dimensional neonychium processing machine, starts hydraulic drive
Bottom clamp plate acts upwards, and lower mold and middle mold clamp are hot-forming, forms three-dimensional compound upper pad, while three-dimensional multiple being formed
The bottom for closing pad, which is formed, places elastic cushion block cavity；
(4) die holder plate is removed in, and three-dimensional compound upper pad is maintained in the lower mold in three-dimensional neonychium processing machine, will be elastic
Cushion block is placed in three-dimensional compound upper pad cavity, then lower composite layer is placed on above elastic cushion block, and starting Bottom clamp plate acts upwards,
Upper mold and lower mold clamp are hot-forming, and between retention time 1-5 minute, die sinking forms three-dimensional composite pad.
The surface layer and one compoiste adhering of foaming layer is the one of which of sintering or glue bonding.
The bottom and two compoiste adhering of foaming layer is the one of which of sintering or glue bonding.
The connection on the three-dimensional composite pad upper layer and three-dimensional composite pad lower layer is to be bonded with glue or hot melt adhesive heat fusion
One of which.
The elastic cushion block is surrounded by the one of which of netted hot melt adhesive film or glue clad.
The compound upper pad of the three-dimensional is that lower mold and middle mold clamp are hot-forming, and hot pressing temperature is Celsius in 120-200
It is adjustable between degree, close up that pressure is adjustable between 500-2000000N, and molding time is adjustable between 1-10 minutes.
The three-dimensional composite pad is that upper mold and lower mold clamp are hot-forming, and hot pressing temperature is at 120-200 degrees Celsius
Between it is adjustable, close up that pressure is adjustable between 500-2000000N, and molding time is adjustable between 1-10 minutes.
Beneficial effects of the present invention: compared with old processing technology, reducing the dosage of production equipment, improves processing effect
Rate reduces production cost.
Detailed description of the invention
Fig. 1 is the schematic three dimensional views of one of product of production of the invention.
Fig. 2 is the upward schematic three dimensional views in the bottom surface Fig. 1.
Fig. 3 is the schematic three dimensional views that main component decomposes in Fig. 1.
Fig. 4 is the schematic three dimensional views at another visual angle Fig. 3.
Fig. 5 is the process equipment schematic diagram for producing neonychium.
Fig. 6 is the schematic diagram that Fig. 5 main component decomposes.
Specific embodiment
Embodiment:
As shown in Figures 1 to 6, the present invention includes following procedure of processing:
(1) by surface layer 11 and foaming layer 1 sintering or glue compoiste adhering, compoiste adhering at this time is Planar Compound
Adhesive layer, then Planar Compound adhesive layer is cut into neonychium peripheral shape, cutter size is larger than neonychium circumferential periphery,
Big size is determined according to the 3D shape of three-dimensional neonychium, between general big 20-100mm, composite tie layer 1 in formation, this
When composite tie layer be plane, peripheral shape, that is, neonychium flat outer edge shape；
(2) by bottom 32 and foaming layer 2 31 sintering or glue compoiste adhering, then Planar Compound adhesive layer cut into
Neonychium peripheral shape, cutter size is larger than neonychium circumferential periphery, is determined according to the 3D shape of three-dimensional neonychium big
Size, between general big 20-100mm, peripheral shape, that is, neonychium flat outer edge shape forms lower composite tie layer
3, lower composite tie layer at this time is plane；
(3) upper composite layer is put between the lower mold and middle mold in three-dimensional neonychium processing machine, starts hydraulic system
Bottom clamp plate 7 is pushed to act upwards, lower mold 8 closes up hot-forming, the three-dimensional compound upper pad 1 of formation with middle mold 92, extremely such as Fig. 1
It shown in Fig. 2, while being formed in the bottom of three-dimensional compound upper pad and placing elastic cushion block cavity 121, as shown in Figure 4；
(4) start cylinder or oil cylinder 93, middle die holder plate 91 is removed, three-dimensional compound upper pad is maintained at three-dimensional neonychium processing
In lower mold in machine, elastic cushion block 2 is placed in three-dimensional compound upper pad cavity 121, lower composite layer 3 is then placed on elastic cushion
Above block 2, starting hydraulic system acts Bottom clamp plate upwards, and lower mold 8 closes up hot-forming, the retention time with upper mold 10
It is opened within about 2 minutes, using product approval qualification as standard, between about 1-5 minutes retention time, three-dimensional composite pad is formed, such as Fig. 1 institute
Show.
Surface layer 11 of the present invention is sintering or the one of which that glue bonds with one 12 compoiste adhering of foaming layer.Bottom
31 with 2 32 compoiste adhering of foaming layer be sintering or glue bond one of which.The three-dimensional composite pad upper layer and three-dimensional is multiple
The one of which of He Dian lower layer glue or hot melt adhesive heat fusion bonding.The netted hot melt adhesive film of the elastic cushion block surrounding or
The one of which of glue cladding.The compound upper pad of the three-dimensional is that lower mold and middle mold clamp are hot-forming, hot pressing temperature
It is adjustable between 120-200 degrees Celsius, close up adjustable between pressure 500-2000000N, molding time 1-10 minutes are adjustable.It is described
Three-dimensional composite pad be upper mold and lower mold clamp it is hot-forming, it is adjustable between 120-200 degrees Celsius of hot pressing temperature, close up pressure
Adjustable between power 500-2000000N, molding time 1-10 minutes adjustable.
As shown in Figure 5 and Figure 6, the equipment that the present invention uses is three-dimensional neonychium processing unit (plant), which includes lower mold
8, upper mold 10, Bottom clamp plate 7, top clamping plate 4, longitudinal guide pillar 5, hydraulic package 6 and middle membrane module, lower mold are fixed on dynamic model
In the upper side of seat board, Bottom clamp plate, which connect and is hydraulically operated with the hydraulic package for being located at lower part, does mould assembling action upwards, to
Under do die sinking movement, longitudinal guide pillar is located on four angles of top clamping plate and lower even hydraulic package, upper even top clamping plate.Rack with
Top clamping plate connection, plays booster action.The middle membrane module 9 include: middle mold 92, middle die holder plate 91, lateral guide post 94,
Middle die holder plate fixed block 95, lateral guide post sliding block 96, oil cylinder 93, oil cylinder connecting plate 97, middle membrane module and top clamping plate connecting plate
98, middle die holder plate traction connecting plate 99, lateral guide post fixed plate 910, balance fixed plate 911, middle die holder plate 91 pass through middle die holder
Plate fixed block is connect with lateral guide post sliding block 96；The upper end of middle die holder plate traction connecting plate 99 and the piston rod top end of oil cylinder are fixed
Connection, lower end is fixedly connected with middle die holder plate 91；The left and right ends of oil cylinder connecting plate 93 are fixedly connected with connecting plate 98, middle-end with
The cylinder bottom of oil cylinder is fixedly connected；Connecting plate is divided into two, the right and left being separately fixed in 1 upper side of top clamping plate, and two
Head is fixedly connected with lateral guide post fixed plate 910 respectively；Lateral guide post fixed plate is divided to two groups, and every group two, the upper end and balance
Fixed plate 911 is fixedly connected, and lower end is fixedly connected with lateral guide post 94, and middle-end is fixedly connected with connecting plate 98, oil cylinder when work
Die holder plate 91 is acted to the wherein side of lateral guide post 94 in the die holder plate traction drive of connecting plate 99 in promotion, leaves workspace,
Die holder plate 91 is acted to the opposite direction of lateral guide post 94 in the die holder plate traction drive of connecting plate 99 in oil cylinder pushing, into work
Area.The transverse shifting of mould, makes same equipment be respectively completed different molding procedures, once improves during middle die holder strip is dynamic
Production efficiency.Hydraulic cylinder in the hydraulic package of equipment used in the present invention is changed to cylinder, and cylinder is by solenoid valve and outside
Portion's compressed air communication, hydraulic package change Pneumatic assembly other structures into and remain unchanged.
The control that the control section of the three-dimensional neonychium processing unit (plant) carries out device action, rate-determining steps include following four
A step:
Step 1: manually starting operating switch, Bottom clamp plate 4, which is hydraulically operated, does mould assembling action upwards, with middle mold 63
Close up, starts first group of timer switch self-clocking (timer 1-9999 seconds adjustable) when closing up automatically, pre-seted when reaching
Bottom clamp plate 4 does downwards die sinking movement when the time, meanwhile, die holder plate 62 in the die holder plate traction drive of connecting plate 69 in oil cylinder pushing
It is acted to the wherein side of lateral guide post 61, leaves workspace；
Step 2: Bottom clamp plate 4 is done downwards when die sinking movement is completed starts second group of timer switch self-clocking automatically
(timer 1-9999 seconds are adjustable), when reach pre-set the time when Bottom clamp plate 4 be hydraulically operated and do mould assembling action upwards, and it is upper
Mold 7 closes up, and starts automatically when closing up the self-clocking of third group timer switch (timer 1-9999 seconds adjustable), pre- when reaching
Bottom clamp plate 4 does downwards die sinking movement when the time is arranged；
Step 3: Bottom clamp plate 4 is done downwards when die sinking movement is completed starts the 4th group of timer switch self-clocking automatically
(timer 1-9999 seconds are adjustable), when reach pre-set the time when oil cylinder pushing in die holder plate traction connecting plate 69 drive in die holder
Plate 62 is acted to the opposite direction of lateral guide post 61, into workspace；
Step 4: die holder plate 62 enters laterally machine when touching shutdown switch behind workspace and stops working in the middle, complete
The whole series control operation repeats to restart machine run when the first step.
Claims (7)
1. a kind of three-dimensional neonychium processing method, it is characterised in that including following procedure of processing:
(1) by surface layer and foaming layer one sintering or glue compoiste adhering, then neonychium peripheral shape is cut into, it is compound in formation
Layer；
(2) by bottom and foaming layer two sintering or glue compoiste adhering, then neonychium peripheral shape is cut into, it is compound under formation
Layer；
(3) upper composite layer is put between the lower mold and middle mold in three-dimensional neonychium processing machine, starts hydraulic drive dynamic model
Seat board acts upwards, and lower mold and middle mold clamp are hot-forming, forms three-dimensional compound upper pad, while on formation three-dimensional is compound
The bottom of pad, which is formed, places elastic cushion block cavity；
(4) die holder plate is removed in, and three-dimensional compound upper pad is maintained in the lower mold in three-dimensional neonychium processing machine, by elastic cushion block
It is placed in three-dimensional compound upper pad cavity, then lower composite layer is placed on above elastic cushion block, starting Bottom clamp plate acts upwards, upper mold
Tool is hot-forming with lower mold clamp, and between retention time 1-5 minute, die sinking forms three-dimensional composite pad.
2. a kind of three-dimensional neonychium processing method according to claim 1, it is characterised in that: the surface layer and foaming layer
One compoiste adhering is the one of which of sintering or glue bonding.
3. a kind of three-dimensional neonychium processing method according to claim 1, it is characterised in that: the bottom and foaming layer
Two compoiste adherings are the one of which of sintering or glue bonding.
4. a kind of three-dimensional neonychium processing method according to claim 1, it is characterised in that: on the three-dimensional composite pad
The connection of layer and three-dimensional composite pad lower layer is the one of which with glue or hot melt adhesive heat fusion bonding.
5. a kind of three-dimensional neonychium processing method according to claim 1, it is characterised in that: the elastic cushion block surrounding
One of which equipped with netted hot melt adhesive film or glue clad.
6. a kind of three-dimensional neonychium processing method according to claim 1, it is characterised in that: the compound upper pad of three-dimensional
Hot-forming for lower mold and middle mold clamp, hot pressing temperature is adjustable between 120-200 degrees Celsius, closes up pressure in 500-
Adjustable between 2000000N, molding time is adjustable between 1-10 minutes.
7. a kind of three-dimensional neonychium processing method according to claim 1, it is characterised in that: the three-dimensional composite pad is
Upper mold and lower mold clamp are hot-forming, and hot pressing temperature is adjustable between 120-200 degrees Celsius, closes up pressure in 500-
Adjustable between 2000000N, molding time is adjustable between 1-10 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810396170.4A CN110406079A (en) | 2018-04-28 | 2018-04-28 | A kind of three-dimensional neonychium processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810396170.4A CN110406079A (en) | 2018-04-28 | 2018-04-28 | A kind of three-dimensional neonychium processing method |
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| Publication Number | Publication Date |
|---|---|
| CN110406079A true CN110406079A (en) | 2019-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810396170.4A Pending CN110406079A (en) | 2018-04-28 | 2018-04-28 | A kind of three-dimensional neonychium processing method |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1291542A (en) * | 1999-08-31 | 2001-04-18 | 刘坤钟 | Cooling method and mould for shaping foamed sole |
| CN101918189A (en) * | 2007-12-27 | 2010-12-15 | 康特克化学有限公司 | Injection molding apparatus for shoe or sole using thermoplastic resine and thereby shoes |
| EP2839945A4 (en) * | 2013-05-06 | 2015-05-13 | Yapp Automotive Parts Co Ltd | Method for forming two-piece blowed hollow box body with auxiliary male die |
| CN205988025U (en) * | 2016-07-29 | 2017-03-01 | 东莞市博凯鞋材有限公司 | A kind of double damping elastic protective pad |
| CN107468143A (en) * | 2017-08-18 | 2017-12-15 | 厦门致杰智能科技有限公司 | A kind of toilet seat and preparation method thereof |
| CN107529850A (en) * | 2015-03-09 | 2018-01-02 | 耐克创新有限合伙公司 | Method of moulding altogether |
| CN107791552A (en) * | 2016-09-02 | 2018-03-13 | 欣合信股份有限公司 | It is integrally formed the manufacture method and its footwear mould equipment at the big bottom of tool air cushion structure footwear |
-
2018
- 2018-04-28 CN CN201810396170.4A patent/CN110406079A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1291542A (en) * | 1999-08-31 | 2001-04-18 | 刘坤钟 | Cooling method and mould for shaping foamed sole |
| CN101918189A (en) * | 2007-12-27 | 2010-12-15 | 康特克化学有限公司 | Injection molding apparatus for shoe or sole using thermoplastic resine and thereby shoes |
| EP2839945A4 (en) * | 2013-05-06 | 2015-05-13 | Yapp Automotive Parts Co Ltd | Method for forming two-piece blowed hollow box body with auxiliary male die |
| CN107529850A (en) * | 2015-03-09 | 2018-01-02 | 耐克创新有限合伙公司 | Method of moulding altogether |
| CN205988025U (en) * | 2016-07-29 | 2017-03-01 | 东莞市博凯鞋材有限公司 | A kind of double damping elastic protective pad |
| CN107791552A (en) * | 2016-09-02 | 2018-03-13 | 欣合信股份有限公司 | It is integrally formed the manufacture method and its footwear mould equipment at the big bottom of tool air cushion structure footwear |
| CN107468143A (en) * | 2017-08-18 | 2017-12-15 | 厦门致杰智能科技有限公司 | A kind of toilet seat and preparation method thereof |
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Application publication date: 20191105 |
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