CN110405933A - Microwave, Near-infrared Double radiate SG fireproof heat insulation plate of outer wall production line - Google Patents
Microwave, Near-infrared Double radiate SG fireproof heat insulation plate of outer wall production line Download PDFInfo
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- CN110405933A CN110405933A CN201910819607.5A CN201910819607A CN110405933A CN 110405933 A CN110405933 A CN 110405933A CN 201910819607 A CN201910819607 A CN 201910819607A CN 110405933 A CN110405933 A CN 110405933A
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- heat insulation
- microwave
- insulation plate
- fireproof heat
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000009413 insulation Methods 0.000 title claims abstract description 22
- 238000005187 foaming Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910001868 water Inorganic materials 0.000 claims abstract description 7
- 230000005855 radiation Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 22
- 230000007306 turnover Effects 0.000 abstract description 16
- 238000005516 engineering process Methods 0.000 abstract description 11
- 208000005156 Dehydration Diseases 0.000 abstract description 9
- 230000018044 dehydration Effects 0.000 abstract description 9
- 238000006297 dehydration reaction Methods 0.000 abstract description 9
- 238000011416 infrared curing Methods 0.000 abstract description 8
- 238000005520 cutting process Methods 0.000 abstract description 7
- 101100190617 Arabidopsis thaliana PLC2 gene Proteins 0.000 abstract description 6
- 101100190621 Arabidopsis thaliana PLC4 gene Proteins 0.000 abstract description 6
- 101100408456 Arabidopsis thaliana PLC8 gene Proteins 0.000 abstract description 6
- 101100464304 Caenorhabditis elegans plk-3 gene Proteins 0.000 abstract description 6
- 101100093534 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) RPS1B gene Proteins 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 101100408453 Arabidopsis thaliana PLC5 gene Proteins 0.000 abstract description 5
- 102100026205 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Human genes 0.000 abstract description 4
- 101000691599 Homo sapiens 1-phosphatidylinositol 4,5-bisphosphate phosphodiesterase gamma-1 Proteins 0.000 abstract description 4
- 101100190618 Arabidopsis thaliana PLC3 gene Proteins 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 238000007710 freezing Methods 0.000 abstract description 3
- 230000008014 freezing Effects 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- 230000007613 environmental effect Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 239000011490 mineral wool Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000007790 solid phase Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000006261 foam material Substances 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000000017 hydrogel Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/048—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
Abstract
SG fireproof heat insulation plate of outer wall turns brilliant and 9 SG foamed board stackings by 1 SG sheet material feeding, 2 microwave preheatings, the foaming of 3 microwaves, 4 microwave dehydrations, 5 cuttings, the heating of 6 near-infrareds, the dehydration of 7 near-infrareds, 8 near-infrareds, realizes and takes production technology without three.By turnover box automatic charging device 1, microwave foaming assembly line 2, four sides chase after saw 3, and near-infrared curing assembly line 4 and SG foamed board palletizing apparatus 5 realize the batch Production line of SG fireproof heat insulation plate of outer wall.The PLC1, PLC2, PLC3 connected by the industry PC connected on internet with by 485 serial ports, PLC4, PLC5 and temperature, wind pressure self-controlling instrument realize production of intelligent control.Through detecting SG fireproof heat insulation plate of outer wall compression strength 0.15MPa, pull strength 0.1MPa, bulk density 70kg/M3- 120Kg/M3, 0.032 W/ of thermal coefficient (mK) -0.041 W/ (mK), A grades of combustion rating, water absorption rate≤3%, by 50 years weather-proof and 50 circulating freezing resistances strict inspections.SG fireproof heat insulation plate of outer wall production technology and intelligent production line make the production of SG fireproof heat insulation plate of outer wall reached scale, automation, it is unmanned, intelligent, meet made in China 2025.
Description
Technical field
Solid phase Silica hydrogel (Silica gel) abbreviation SG is a kind of special silicate material, and SG is silica, water and gold
Belong to the artificial synthesized complex compound of oxide composition.Normal temperature environment is a kind of stable solid formation, with temperature increase SG start by
Solid phase evolves into solid phase by liquid phase again with the abjection of complex water in atmospheric pressure environment, this process is learned to the transfer of liquid phase
Art circle is referred to as " gel-sol-gelation ".The critical section of the solid liquid phase of SG wide model cares for the processing of later period finished product and establishes
Basis.The material special physicochemical property and processability become a kind of important silicate product raw material.It enriches
Silicate product sequence has expanded the application space of silicate product.SG is commonly called as " raw silicon " as raw material can be by " solidifying
Glue-sol gel " is foamed with microwave, formed lightweight silicate material for preventing fires, keeping the temperature, is heat-insulated, sound-absorbing etc..
SG specific strength is close to organic polymer: bulk density 100Kg/M3Compression strength is more than 0.15MPa.Block foam material can be directly prepared into
Material.SG reduces production cost and thoroughly environmental protection using complex water as foaming agent.SG is identical as common Sandstone Compositions, even if
Environment will not be injured by dealing with improperly, and SG belongs to silicates, have good bonding force with cement mortar, therefore not have to worry to fall
It the severe compromises such as falls, hurt sb.'s feelings, user, designer, construction personnel can work contentedly and live.
Background technique
Building and heating, cooling energy consumption have accounted in social total energy consumption maximum one piece, thus build energy conservation become it is urgent and
Extensive demand.Building heat preservation, heat-barrier material are divided into organic and inorganic two major classes at present, with polyurethane, polyphenyl second in organic material
Alkene is most common, organic heat-insulating, heat-barrier material defect be that flammable high, durability is poor, incompatible with the interface of construction material.
It secondly is exactly to have threat to environment in production and in, it is careless slightly to will result in environmental pollution.Polyurethane is produced, and
The technique of polystyrene foamed material is all formed in last century the fifties, and prevailing circumstances pressure is little, to production and makes
Environmental requirement is not also high, and many environmental protection contents there is not yet at that time.And the enterprise of these techniques is still used at present
Encounter environmental protection problem not up to standard.In order to maintain production to scrape together upper environmental protection, do not accomplish always thoroughly up to standard yet.Inorganic material
Most widely used in material is rock wool, and rock wool has fire prevention, heat preservation, heat-insulated ability, but cannot be made into as organic material
Block-like froth pulp, it is very inconvenient in use.Rock wool is equally the production technology researched and developed many years ago, is unable to satisfy present
Environmental requirement, scraped together also for environment protection standard in addition environmental protection equipment investment be more than production equipment, nonetheless also without
The thorough meet the requirement of environmental protection of method.And the highly energy-consuming production technology of rock wool can not accomplish sustainable development.Other inorganic material are such as
Foam glass, foamed ceramics, foamed cement etc. are all because of specific strength deficiency, and using being limited to, light intensity is insufficient, have weighed thermally conductive
Coefficient is too high, is unable to satisfy most environment needs.
Summary of the invention
Only production technology is advanced, equipment just automation easy to accomplish, intelligence.The production technology ability only taken without three
It allows environmental protection facility to go slick, manufacturing enterprise could be allowed to accomplish environmentally friendly thoroughly up to standard.By several years continual exploration practice, nothing
Making a new start for several times.IEEE green building material theory is introduced.Three process certification production lines are invested, and by repeatedly improving
9 sections of methods of SG fireproof heat insulation plate of outer wall are established without three expense production technologies.See that Fig. 1: 1 SG(has enough to meet the need case packing) sheet material feeding, 2
Microwave preheating, the foaming of 3 microwaves, 4 microwave dehydrations, 5 cuttings, the heating of 6 near-infrareds, the dehydration of 7 near-infrareds, 8 near-infrareds turn brilliant and 9 SG
Foamed board stacking, 9 process sections are realized.By turnover box automatic charging device 1, microwave foams assembly line 2 above-mentioned 9 process sections,
Four sides chase after saw 3, and near-infrared curing 5,5 auxiliary facilities of assembly line 4 and SG foamed board palletizing apparatus realize SG exterior wall fireproof guarantor
The Production line of warm plate.Automatic charging device 1 is the SG sheet material feeding device for having enough to meet the need case packing, and microwave foaming assembly line 2 is can
Lifting, the chain-belt type plate pressure microwave foaming assembly line for circulated air, near-infrared curing assembly line 4 is the near-infrared height for circulated air
Temperature curing assembly line.SG foam process section major parameter is had studied, technique: microwave preheating, microwave foaming, microwave dehydration, by micro-
Wave foams assembly line W-1 sections, W-2 sections, W-3 sections and realizes, three sections are controlled by three independent temperature, wind pressure self-controlling instrument respectively,
The product number provided according to industry PC carries out temperature to automatic instrument(s) by PLC2, wind pressure is arranged, wherein W-1 sections of temperature settings
Between 90 DEG C -120 DEG C, wind pressure setting value is in 5Pa-15Pa, and W-2 sections of temperature settings are between 160 DEG C -190 DEG C, wind pressure
Setting value in 25Pa-50Pa, W-3 sections of temperature settings between 100 DEG C -130 DEG C wind pressure setting value in 20Pa-40Pa.Work
Skill: near-infrared heats up, near-infrared is dehydrated, near-infrared turns brilliant and realized by assembly line H-1 sections of near-infrared curing, H-2 sections, H-3 sections, and three
Section is controlled by three independent temperature, wind pressure self-controlling instrument respectively, and the product number given according to industry PC is by PLC4 to automatic control
Instrument carries out temperature, wind pressure setting, and wherein H-1 sections of temperature settings are between 200 DEG C -280 DEG C, and wind pressure setting value is in 40Pa-
Between 60Pa, H-2 sections of temperature settings are between 270 DEG C -320 DEG C, and wind pressure setting value is between 50Pa-100Pa, and H-3 sections
Temperature settings are between 110 DEG C -130 DEG C, and wind pressure setting value is between 20Pa-40Pa.Have studied technique: microwave preheating, micro-
Wave foaming, microwave dehydration are foamed assembly line W-1 sections, W-2 sections, W-3 sections by microwave and are realized, three sections of all frequency of use are 2450MHz
Microwave, radiosity is respectively as follows: W-1 sections of 46KVA/m2-68KVA/m2, W-2 sections of 90KVA/m2-108KVA/m2, W-3
Section 36KVA/m2-58KVA/m2.Have studied technique: near-infrared heating, near-infrared dehydration, near-infrared turn brilliant cured by near-infrared and flow
H-1 sections of waterline, H-2 sections, H-3 sections of realizations, three sections all use near-infrared radiation light wave of the wavelength between 1100nm to 1700nm,
Three sections of radiosity is respectively as follows: H-1 sections of 6KVA/m2-8KVA/m2, H-2 sections of 10KVA/m2-12KVA/m2, H-3 sections
4KVA/m2-6KVA/m2.Realize that 5 sets of equipment of 9 segment process are connected on industry PC by: industry PC and by 485 serial ports,
PLC1, PLC2, PLC3, PLC4, PLC5 and, be connected on PLC2, be mounted on microwave foaming assembly line W-1, W-2, W-3 section
Temperature, wind pressure self-controlling instrument, and be connected on PLC4, be mounted on near-infrared cure assembly line H-1, H-2, H-3 sections temperature,
Wind pressure self-controlling instrument realizes and automatically controls that industry PC connects on internet, is equipped with order reception and production control journey
Sequence, and mobile terminal APP interface is installed realizes the intelligent Production line of SG fireproof heat insulation plate of outer wall.Advanced technologies are rammed
Real product uses and the thorough low-carbon of production, environmental protection.And equipments of 5 sets of linkages of technique research and development according to this, pass through access industry control
PC, PLC, digital automatic instrument(s) realize assembly line intelligent control.Make the production of SG fireproof heat insulation plate of outer wall reached scale,
It automates, is unmanned, intelligent, meeting made in China 2025.Through detecting SG fireproof heat insulation plate of outer wall compression strength 0.15MPa,
Pull strength 0.1MPa, bulk density 70kg/M3- 120Kg/M3, -0.041 W/ (mK) of 0.032 W/ of thermal coefficient (mK), suction
Water rate≤3%.By 50 weather-proof and 50 circulating freezing resistances strict inspections.Combustion rating, A grades of not so materials.
Turnover box automatic charging device 1
SG raw silicon has used the SG sheet material purpose circulation case of special design in practical applications, and this scheme reduces costs, thorough
Base ring is protected, while also bringing basis for automation.SG fireproof heat insulation plate of outer wall production technology: SG sheet material feeding, by turnover box
Automatic charging device 1 realizes that the device is shown in Fig. 2, and 1.1 be the turnover box for being loaded with SG sheet material, and 1.2 be the empty turnover box after unloading,
1.3 be X-direction panel turnover device, and 1.4 be Z-direction unloading pallet, and 1.5 be Y-direction panel turnover device 1.6 be Y-direction translation push rod, and 1.7 be X
Direction translates push rod, and 1.8 be Y-direction displacement tray carriage, and chain belt under 1.9 micro-wave ovens, 1.0 be Z-direction load pallet.Load table top
There are three turnover box position, X-direction panel turnover device 1.3 rotates 180 ° and loads SG sheet material to belt, and Y-direction is turned over after reaching unloading position
Empty van is placed on 1.4 Z-direction unloading pallet by plate device 1.5, and completion load and empty turnover box stacking are transported from PLC1 is come from
Row command pulse rising edge Z axis pallet 1.0 moves up a Z step-length, and adjustment turnover box is moved in weighted platform, Y-direction push rod
A dynamic Y step-length reaches 1.3 position of X-direction panel turnover device, and X-direction panel turnover device 1.3 rotates 180 ° of completion loads.
Microwave foaming assembly line 2
SG fireproof heat insulation plate of outer wall production technology in practical applications: microwave preheating, microwave foaming, microwave dehydration are sent out by microwave
Fig. 3 is shown in bubble assembly line realization, and the cavity that microwave foaming assembly line is formed by chain belt on chain belt under 2-2 and 2-3 is as foaming mould
Tool, plate pressure flowing foaming.Lower chain has liftable lifting device 2-4, by chain belt height under 2-4 lift adjustment 2-2, thus
Change the cavity thickness that band is formed with chain belt on 2-3 under 2-2, to obtain the product of different-thickness.It is pushed by 2-5 axial flow blower
, the circulated air formed by pipeline 2-6 and heat exchanger 2-7 is an important factor for guaranteeing product quality.W-1 sections, W-2 sections, W-
3 sections are controlled by three independent temperature, wind pressure self-controlling instrument respectively, and the product number provided according to industry PC is by PLC2 to automatic control
Instrument carries out temperature, wind pressure setting, and wherein W-1 sections of temperature settings are between 90 DEG C -120 DEG C, and wind pressure setting value is in 5Pa-
Between 15Pa, W-2 sections of temperature settings are between 160 DEG C -190 DEG C, and wind pressure setting value is between 25Pa-50Pa, W-3 sections of temperature
Spend setting value between 100 DEG C -130 DEG C wind pressure setting value between 20Pa-40Pa.Three sections of all frequency of use are 2450MHz's
Microwave, radiosity are respectively as follows: W-1 sections of 46KVA/m2-68KVA/m2, W-2 sections of 90KVA/m2-108KVA/m2, W-3 sections
36KVA/m2-58KVA/m2。
Four sides chase after saw 3
The cutting of SG fireproof heat insulation plate of outer wall production technology 5 is to chase after saw 3 using four sides to realize in practical applications, sees Fig. 4, this chases after saw
Trimming is completed by fixed trimming saw 3-1,3-1 is made of motor, axis and two saw blades.The crosscutting saw 3-2 that chases after is mounted on bracket 3-3
On, bracket 3-3 and microwave foaming assembly line are servo-actuated.Roller bearing band on bracket 3-3 is dynamic, and the SG foamed board of well cutting is quick
It is transported on near-infrared curing assembly line chain band, this chases after saw and plays the function of forming a connecting link.Be mounted on pressing plate 3-4 on 3-3 by
Cylinder drives, and plays the role of stablizing plate when cutting.Sliding rail 3-5 drive chases after saw 3-2 and prolongs Y-direction translation, completes crosscutting, cutting
The leftover pieces to get off pack after being taken out of by conveyor belt 3-6, leave concentratedly, transport SG raw silicon production enterprise back together with empty turnover box
Industry recycling reconstruction.
Near-infrared cures assembly line 4
SG still remains the omnidirectional structure of gel state silica after microwave foaming in practical applications.This knot
The silica material of structure has colloidal sol, is not suitable for using in high humidity especially hot and humid environment for a long time, must not also be risen
Weather-proof and 50 times or more circulating freezing resistances inspection in 50 years or more.Generally for obtaining stable silica crystal phase structure, SG foam
Material must turn crystalline substance through 400 DEG C or more high-temperature maturings, and the SG foamed material after foaming is a kind of material that thermal coefficient is very low, according to
By heat transmit realize material internal high temperature need long time, this mean that assembly line can very long energy consumption is very high can not scale
Metaplasia produces.The near-infrared radiation pipe good to SG penetrability is selected, radiation light-wave wavelength is between 1100nm to 1700nm, the wave band
Light wave has the penetration capacity of 10cm or more to SG foaming plate, and omnidirectional silica in SG foam board can be made quickly to turn brilliant.
Near-infrared curing assembly line is shown in that Fig. 5,4-1 cabinet connect into assembly line main body, and reflects, optical wavelength radiation is isolated while keeping the temperature, and
The a part in chain belt and short-wave infrared transmitting pipe holder and air duct is formed, the carrying of 4-2 chain belt and drive Flow of Goods and Materials, 4-3 are short
Wave infrared transmitting tube, 4-5 high-temperature resistant axial-flow fan, 4-6 heat exchanger, the air duct 4-9 and cabinet form circulated air system.Technique: close
Infrared heating, near-infrared dehydration, near-infrared turn brilliant and are realized by assembly line H-1 sections of near-infrared curing, H-2 sections, H-3 sections, and three sections points
It is not controlled by three independent temperature, wind pressure self-controlling instrument, the product number given according to industry PC is by PLC4 to automatic instrument(s)
Temperature, wind pressure setting are carried out, wherein H-1 sections of temperature settings are between 200 DEG C -280 DEG C, and wind pressure setting value is in 40Pa-60Pa
Between, H-2 sections of temperature settings are between 270 DEG C -320 DEG C, and wind pressure setting value is between 50Pa-100Pa, H-3 sections of temperature
Setting value is between 110 DEG C -130 DEG C, and wind pressure setting value is between 20Pa-40Pa.Technique: near-infrared heating, near-infrared are de-
Water, near-infrared turn brilliant and cure assembly line H-1 sections, H-2 sections, H-3 sections of realizations by near-infrared, and three sections are all arrived using wavelength in 1100nm
Near-infrared light waves between 1700nm, three sections of radiosity are respectively as follows: H-1 sections of 6KVA/m2-8KVA/m2, H-2 sections
10KVA/m2-12KVA/m2, H-3 sections of 4KVA/m2-6KVA/m2 。
SG foamed board palletizing apparatus 5
SG foamed board palletizing apparatus 5 in practical applications, is shown in Fig. 6, by the slow of 5-1 near-infrared curing assembly line chain belt outlet connection
Conveying roller is rushed, SG foamed board is transported to location A and carries out stacking, location A is mounted with that the pallet 5- that Z-direction moves up and down can be prolonged
4, the thickness that step-length is SG foamed board is moved down, and with this stacking, stacking is completed whole pile SG plate to be pushed by prolonging the mobile 5-3 of Y-direction
It is used to be packaged to position B, position B, the 5-3 for being packaged the SG Bao Youyan X-direction movement of completion is pushed it on pallet 5-6, is held in the palm
Runing rest 5-5 under disk rotates 90 ° and waits next duty cycle.Material inductive pick-up is installed on 5-1, in position
Position sensor is also installed to be connected on PLC5 on C, is displaced 5-2,5-3,5-4 are the screw displacement push that stepper motor drives
Device is controlled by PLC5.
According to its 9 segment process, SG fireproof heat insulation plate of outer wall has tamped product and has used the low-carbon with production, environmental protection.By linking
5 sets of equipments, real SG fireproof heat insulation plate of outer wall batch Production line.By being mounted on microwave W-1, W-2, W-3 sections and near-infrared
H-1, H-2, H-3 sections of temperature, wind pressure self-controlling instrument and PLC2, PLC4 realization automatically controls, and PLC1, PLC3, PLC5 are individually controlled
Feeding, cutting, finished product stacking are made, the sub-control PLC and industry PC of whole production line realize master control linkage with 485 serial communications.
The industry PC of connection on internet, is equipped with order reception and production control procedures, assembly line can be direct by remote order
Production.The production of SG fireproof heat insulation plate of outer wall at present with reach scale, automation, it is unmanned, intelligent, meet made in China
2025。
Detailed description of the invention
Fig. 1: microwave, Near-infrared Double radiate SG foamed board production line, and functions of the equipments correspond to pipelining equipment configuration, right
Answer the total schematic diagram of control system.Fig. 2: turnover box automatic charging device and automatic control schematic diagram.Fig. 3: microwave foam assembly line and from
Control schematic diagram.Fig. 4: four sides chase after saw schematic diagram.Fig. 5: near-infrared cures assembly line and automatic control schematic diagram.Fig. 6: SG foaming plate code
Pile device and automatic control schematic diagram.
Claims (3)
- It is the special of production SG fireproof heat insulation plate of outer wall 1. microwave, Near-infrared Double radiate SG fireproof heat insulation plate of outer wall production line With assembly line, it is characterized in that:, liftable chain belt identical with linear velocity, for circulated air, chain-belt type plate presses microwave foaming flowing water Line, and, for circulated air, near-infrared radiation assembly line realizes SG fireproof heat insulation plate of outer wall with the aquatic production of linear speed continuous flow.
- 2. according to claim 1, microwave, Near-infrared Double radiate SG fireproof heat insulation plate of outer wall production line, feature Be: microwave radiation divides W-1, W-2, W-3 tri- sections, and wherein between 90 DEG C -120 DEG C, radiosity exists W-1 sections of temperature 46KVA/m2-68KVA/m2Between, wind pressure between 5Pa-15Pa, W-2 sections of temperature penetrate power between 160 DEG C -190 DEG C Density is in 90KVA/m2-108KVA/m2Between, wind pressure between 25Pa-50Pa, W-3 sections of temperature between 100 DEG C -130 DEG C, Power density is penetrated in 36KVA/m2-58KVA/m2Between, wind pressure is between 20Pa-40Pa.
- 3. according to claim 1, microwave, Near-infrared Double radiate SG fireproof heat insulation plate of outer wall production line, feature Be: near-infrared radiation divides H-1, H-2, H-3 tri- sections, and wherein between 200 DEG C -280 DEG C, radiosity exists H-1 sections of temperature 6KVA/m2-8KVA/m2Between, wind pressure between 40Pa-60Pa, H-2 sections between 270 DEG C -320 DEG C, radiosity In 10KVA/m2-12KVA/m2Between, wind pressure is between 50Pa-100Pa, and H-3 sections of temperature are between 110 DEG C -130 DEG C, spoke Power density is penetrated in 4KVA/m2-6KVA/m2Between, wind pressure is between 20Pa-40Pa.
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