CN110400662A - A kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line - Google Patents

A kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line Download PDF

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Publication number
CN110400662A
CN110400662A CN201910589540.0A CN201910589540A CN110400662A CN 110400662 A CN110400662 A CN 110400662A CN 201910589540 A CN201910589540 A CN 201910589540A CN 110400662 A CN110400662 A CN 110400662A
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hollow pipe
plug
wire jumper
wind
core
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CN201910589540.0A
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CN110400662B (en
Inventor
劳建明
马恒
陈稼苗
潘峰
王宁
钱科
高义波
韦一力
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Energy Source In China Construction Group Zhejiang Province Power Design Institute Co Ltd
Zhejiang Huadian Equipment Inspection Institute
State Grid Zhejiang Electric Power Co Ltd
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Energy Source In China Construction Group Zhejiang Province Power Design Institute Co Ltd
Zhejiang Huadian Equipment Inspection Institute
State Grid Zhejiang Electric Power Co Ltd
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Publication of CN110400662A publication Critical patent/CN110400662A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/02Suspension insulators; Strain insulators
    • H01B17/06Fastening of insulator to support, to conductor, or to adjoining insulator
    • H01B17/10Fastening of insulator to support, to conductor, or to adjoining insulator by intermediate link
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/38Fittings, e.g. caps; Fastenings therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies

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Abstract

The present invention relates to a kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line, wind-deviation wire jumper insulator includes core and sheath, and core includes hollow pipe and polyurethane insulation, and core includes high-voltage end and low-pressure end;The preparation process is successively the following steps are included: hollow pipe selection, blasting treatment, inner wall washing, priming by vacuum, epoxy resin perfusion, sealing-in molding;Advantages of the present invention: the structure since core to be arranged to hollow pipe and polyurethane insulation, polyurethane insulation not only makes hollow pipe have good dielectric level, and the weight of entire core can be optimized, meet the requirement of the vertical fixed big moment of flexure of wind-deviation wire jumper insulator chain of 500kV route, the setting of sheath and full skirt, core is set to meet the requirement of anti creepage trace and creep distance, prevent the wire jumper windage yaw discharge of 500kV transmission line of electricity, wire jumper cross-arm length can also greatly be shortened, to reduce steel tower steel quantity consumption.

Description

A kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line
Technical field
The present invention relates to a kind of preparation processes of 500kV wind-deviation wire jumper insulator used for transmission line.
Background technique
In recent years, the drainage wire jumper in the whole country on multiple area 500kV transmission lines of electricity causes to dodge under the influence of strong wind Network causes trip accident, and frequency alreadys exceed the acceptable limit of safe operation of power system, is safely operated to power circuit Bring high risks.According to statistics, windage yaw tripping more than 100 times, model occur altogether for the administrative 500kV of 2018 Nian Guowang companies and Above Transmission Lines It encloses and is related to the ground such as Jiangsu, Zhejiang, Anhui, Hubei, Henan, Shandong, Shanxi, Beijing, Hebei, northeast.The range of windage yaw electric discharge is wide, Often, it influences greatly, is occurred especially with the multiple area of coastal area typhoon the most frequent.It is different from lightning stroke flashover and switching impulse flashover , most windage yaw discharges are occurred under operating voltage, and cannot generally succeed reclosing, are stopped so as to cause route Fortune, causes heavy losses to national economy.According to the windage yaw trip accident analysis occurred in recent years, the original of wire jumper windage yaw discharge Because mainly there is the following.
High wind is the most immediate cause of wire jumper windage yaw discharge.Traditional wire jumper insulator string is all made of conventional porcelain, glass, In Insulator chain is tilted to shaft tower direction in the case where more than design wind speed, reduces the air gap distance of conducting wire and steel tower, when When not being able to satisfy the minimum voltage requirement of electric discharge flashover just occurs for air gap distance;Route tune climb using after composite insulator not Windage yaw check is carried out, even if because composite insulator self weight relatively gently will also result in greatly electric discharge plus weight amplitude of fluctuation in windage yaw.
Main solution has at present: 1. reinforce windproof bracing wire, and being fixed on line hardware by bracing wire fixes conducting wire, right Route, which generates windage yaw, can play good inhibiting effect.But since windage yaw rotates not flexible, prolonged stress, line hardware Vulnerable to fatigue rupture.Therefore, installing windproof bracing wire additional, there are security risks to route operation;2. installing weight additional, but install weight additional Effect is limited, is not the major measure for fundamentally solving the problems, such as suspension string windage yaw discharge;3. using wind-deviation insulator: insulation Sub- wind swing amplitude is small, increases conducting wire-shaft tower electric clearance;Installation is reliable, but for 500kV and Above Transmission Lines by Larger in insulation outside dimension, conducting wire wind dance is even more serious.
500kV route still uses conventional jumper string due to being limited by composite insulator core bar anti-bending strength.Both at home and abroad Vertical hanging is generally used for 500kV transmission line of electricity jumper string or carrys additionally the assembling mode of heavy punch piece again, this kind of assembling side Formula cannot fundamentally solve the problems, such as wire jumper windage yaw discharge;And coastal high wind area is possible to use V-type jumper string assembling mode, by Need to increase an insulator in it, while wire jumper cross-arm also needs to lengthen, to will cause a larger increase of investment.Due to 500kV line jumpers string length is larger, and wind load is big, and conducting wire is quadripartion form again, exhausted using vertical fixed wind-deviation wire jumper Edge substring will form biggish moment of flexure in steel tower bearing.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of system of 500kV wind-deviation wire jumper insulator used for transmission line Standby technique, solves the wind-deviation wire jumper insulator that existing conventional insulators preparation process does not adapt to no 500kV transmission line of electricity The technical issues of preparation.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions: a kind of 500kV transmission line of electricity With the preparation process of wind-deviation wire jumper insulator, the wind-deviation wire jumper insulator includes core and the shield that is coated on the outside of core Set, the sheath are equipped with full skirt, and the core includes hollow pipe and the polyurethane insulation that is filled in hollow pipe, the core Body includes high-voltage end and low-pressure end, and the low-pressure end includes the first plug and ring flange, and first plug is arranged in hollow pipe Interior, the ring flange is arranged on the first plug, and the high-voltage end includes the second plug and connecting plate, the second plug setting In hollow pipe, the connecting plate is arranged on the second plug, and the polyurethane insulation is prepared by polyurethane resin; The preparation process successively the following steps are included:
Step 1: hollow pipe selection: checking the outer dimension of single hollow pipe, make the Concentricity tolerance -2 of hollow pipe~ 2mm, the deviation on hollow pipe length direction are not more than 1/1000;
Step 2: blasting treatment: the hollow inside pipe wall after step 1 is chosen carries out grinding process by sand blasting polisher, And quartz sand is sprayed around from the center of hollow pipe, keep hollow pipe inner wall roughness consistent;
Step 3: inner wall washing: by dehydrated alcohol, by step 2, treated that hollow inside pipe wall starts the cleaning processing;
Step 4: priming by vacuum: the hollow pipe after step 3 is cleaned is put into sealing encapsulating fixture, and passes through vacuum pump Vacuumize process is carried out to hollow pipe, is then pumped into polyurethane resin in hollow pipe from lower end by hose, when on hollow pipe After polyurethane resin occurs in end, guarantee to close vacuum pump after hollow pipe position is motionless;
Step 5: the first plug and the second plug are placed on to the both ends of the hollow pipe after step 4 perfusion, and pass through filling Note epoxy resin is fixed on hollow pipe;
Step 6: after the epoxy resin cure of step 5 perfusion, mounting flange and connecting plate on hollow pipe, and it is right Each component carries out sealing, crimping and pull-type.
Preferably, the outer diameter of the hollow pipe is equal to 100~105mm, and the wall thickness of the hollow pipe is equal to 10~12mm.
Preferably, first plug and ring flange are an integral structure.
Preferably, second plug and connecting plate are an integral structure.
In conclusion advantages of the present invention: 1. pass through hollow pipe selection, blasting treatment, inner wall washing, priming by vacuum, ring Wind-deviation wire jumper insulator made of oxygen resin infusion, the molding preparation process of sealing-in, due to by core be arranged to hollow pipe and The structure of polyurethane insulation, polyurethane insulation not only make hollow pipe have good dielectric level, but also can optimize entire The weight of core, meets the requirement of the vertical fixed big moment of flexure of wind-deviation wire jumper insulator chain of 500kV route, sheath and full skirt Setting, makes core meet the requirement of anti creepage trace and creep distance, prevents the wire jumper windage yaw discharge of 500kV transmission line of electricity, moreover it is possible to compared with Significantly shorten wire jumper cross-arm length, so that steel tower steel quantity consumption is reduced, in addition, since low-pressure end is main bearing position, because Low-pressure end is arranged to the first plug and ring flange by this, and ring flange can improve contact area when core installation, it is ensured that stress Stability, the first plug can improve the intensity of ring flange and core junction, avoid the separation of the first plug and ring flange, due to High-voltage end is connect with quadripartion conductor spacer, therefore high-voltage end is arranged to the second plug and connecting plate, and installation can be direct when connecting It is connected with, improves installation effectiveness, and be bolted reliable, it is therefore prevented that the rolling of high-voltage end and quadripartion conductor spacer junction It is dynamic;
2. by the Concentricity tolerance of hollow pipe being -2~2mm in step 1, the deviation on hollow pipe length direction is not more than 1/1000, the accumulated error being avoided that on length direction, it is ensured that the integral strength of entire wind-deviation wire jumper insulator;
3. carrying out grinding process by sand blasting polisher in step 2, the contact area of hollow inside pipe wall can increase, and When carrying out injection quartz sand to the inner wall after polishing, and spraying quartz sand around from the center of hollow pipe, it can ensure that quartz sand The uniformity of injection, hollow pipe inner wall roughness is consistent, to promote polyurethane resin and hollow inside pipe wall more preferably be bonded;
4. being started the cleaning processing by dehydrated alcohol to hollow inside pipe wall in step 3, since a large amount of powder can be generated after polishing Dirt, it is therefore desirable to glass fiber reinforced plastic inner wall be started the cleaning processing, in addition, dehydrated alcohol can not only quickly carry out hollow inside pipe wall Cleaning, and do not bring moisture in cleaning process into;
5. polyurethane resin is poured in hollow pipe by step 4 by priming by vacuum, polyurethane resin Quick uniform can be made Be poured in hollow pipe, improve whole intensity;
6. step 5 by hollow pipe infusion epoxy resin the first plug and the second plug be fixed on hollow pipe Both ends can improve the fixed mass of the first plug, the second plug and hollow pipe, improve whole quality;
7. the wall thickness that the outer diameter of hollow pipe is set equal to 100~105mm and hollow pipe is equal to 10~12mm energy root According to the core of different demand preparation different models, the dielectric level in core not only can guarantee, but also wind-deviation jump can be reduced The weight of line insulator entirety;
8. passing through the integral structure of the first plug and ring flange, the intensity of low-pressure end entirety can be improved, simplifies first Mounting process between plug and ring flange prevents the separation of the first plug and ring flange, improves whole service life;
9. passing through the integral structure of the second plug and connecting plate, the intensity of high-voltage end entirety can be improved, simplifies second Mounting process between plug and connecting plate prevents the separation of the second plug and connecting plate, improves whole service life.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is the structural schematic diagram of wind-deviation wire jumper insulator of the present invention.
Appended drawing reference:
1 core, 2 sheaths, 3 full skirts, 4 hollow pipes, 5 polyurethane insulations, 6 low-pressure ends, 61 first plugs, 62 ring flanges, 7 High-voltage end, 71 second plugs, 72 connecting plates.
Specific embodiment
As shown in Figure 1, a kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line, the wind-deviation is jumped Line insulator includes core 1 and the sheath 2 for being coated on 1 outside of core, and the sheath 2 is equipped with full skirt 3, and the core 1 includes Hollow pipe 4 and the polyurethane insulation 5 being filled in hollow pipe 4, the core 1 includes high-voltage end 7 and low-pressure end 6, described low Pressure side 6 includes the first plug 61 and ring flange 62, and first plug 61 is arranged in hollow pipe 4, and the ring flange 62 is arranged On the first plug 61, the high-voltage end 7 includes the second plug 71 and connecting plate 72, and second plug 71 is arranged in hollow pipe In 4, the connecting plate 72 is arranged on the second plug 71, and the polyurethane insulation 5 is prepared by polyurethane resin;Institute State preparation process successively the following steps are included:
Step 1: it hollow pipe selection: checks the outer dimension of single hollow pipe 4, makes the Concentricity tolerance -2 of hollow pipe 4 ~2mm, the deviation on 4 length direction of hollow pipe are not more than 1/1000;
Step 2: blasting treatment: 4 inner wall of hollow pipe after step 1 is chosen carries out burnishing part by sand blasting polisher Reason, and quartz sand is sprayed around from the center of hollow pipe 4, keep 4 inner wall roughness of hollow pipe consistent;
Step 3: inner wall washing: by dehydrated alcohol, by step 2, treated that 4 inner wall of hollow pipe starts the cleaning processing;
Step 4: priming by vacuum: the hollow pipe 4 after step 3 is cleaned is put into sealing encapsulating fixture, and passes through vacuum Pump carries out vacuumize process to hollow pipe 4, is then pumped into polyurethane resin in hollow pipe 4 from lower end by hose, when hollow After polyurethane resin occurs in 4 upper end of pipe, guarantee to close vacuum pump after 4 position of hollow pipe is motionless;
Step 5: the first plug 61 and the second plug 71 are placed on to the both ends of the hollow pipe 4 after step 4 perfusion, and led to Infusion epoxy resin is crossed to be fixed on hollow pipe 4;
Step 6: after the epoxy resin cure of step 5 perfusion, mounting flange 62 and connecting plate on hollow pipe 4 72, and sealing, crimping and pull-type are carried out to each component.
Pass through hollow pipe selection, blasting treatment, inner wall washing, priming by vacuum, epoxy resin perfusion, the molding preparation of sealing-in Wind-deviation wire jumper insulator made of technique, since core 1 to be arranged to the structure of hollow pipe 4 and polyurethane insulation 5, poly- ammonia Ester insulator 5 not only makes hollow pipe 4 have good dielectric level, but also can optimize the weight of entire core 1, meets 500kV The requirement of the vertical fixed big moment of flexure of wind-deviation wire jumper insulator chain of route, the setting of sheath 2 and full skirt 3 meet core 1 resistance to The requirement of creepage trace and creep distance prevents the wire jumper windage yaw discharge of 500kV transmission line of electricity, moreover it is possible to it is horizontal greatly to shorten wire jumper Length is carried on a shoulder pole, so that steel tower steel quantity consumption is reduced, in addition, being arranged to low-pressure end 6 since low-pressure end 6 is main bearing position First plug 61 and ring flange 62, ring flange 62 can improve contact area when core 1 is installed, it is ensured that the stability of stress, the One plug 61 can improve the intensity of 1 junction of ring flange 62 and core, avoid the separation of the first plug 61 and ring flange 62, due to High-voltage end 7 is connect with quadripartion conductor spacer, therefore high-voltage end 7 is arranged to the second plug 71 and connecting plate 72, when installation connects It can directly be connected with, improve installation effectiveness, and be bolted reliable, it is therefore prevented that high-voltage end 7 and quadripartion conductor spacer connect Connect the shaking at place.
It by the Concentricity tolerance of hollow pipe 4 is -2~2mm in step 1, the deviation on 4 length direction of hollow pipe is not more than 1/1000, the accumulated error being avoided that on length direction, it is ensured that the integral strength of entire wind-deviation wire jumper insulator;In step 2 Grinding process is carried out by sand blasting polisher, can increase the contact area of 4 inner wall of hollow pipe, and carry out to the inner wall after polishing When spraying quartz sand, and spraying quartz sand around from the center of hollow pipe 4, it can ensure that the uniformity of quartz sand injection, it is hollow 4 inner wall roughness of pipe is consistent, to promote polyurethane resin and 4 inner wall of hollow pipe more preferably be bonded;Pass through anhydrous second in step 3 Alcohol starts the cleaning processing 4 inner wall of hollow pipe, due to that can generate a large amount of dust after polishing, it is therefore desirable to carry out to glass fiber reinforced plastic inner wall Cleaning treatment in addition, dehydrated alcohol can not only quickly clean 4 inner wall of hollow pipe, and is not brought into cleaning process Moisture;Polyurethane resin is poured in hollow pipe 4 by step 4 by priming by vacuum, polyurethane resin can be made rapidly and uniformly to fill Note improves whole intensity in hollow pipe 4;Step 5 by hollow pipe 4 infusion epoxy resin by 61 He of the first plug Second plug 71 is fixed on the both ends of hollow pipe 4, can improve the fixed mass of the first plug 61, the second plug 71 and hollow pipe 4, Improve whole quality.
The outer diameter of the hollow pipe 4 is equal to 100~105mm, and the wall thickness of the hollow pipe 4 is equal to 10~12mm, can basis The core 1 of different demand preparation different models, not only can guarantee the dielectric level in core 1, but also can reduce wind-deviation jump The weight of line insulator entirety, first plug 61 and ring flange 62 are an integral structure, and can improve the strong of 6 entirety of low-pressure end Degree, simplifies the mounting process between the first plug 61 and ring flange 62, prevents the separation of the first plug 61 and ring flange 62, mention High whole service life;Second plug 71 and connecting plate 72 are an integral structure, and can improve the strong of 7 entirety of high-voltage end Degree, simplifies the mounting process between the second plug 71 and connecting plate 72, prevents the separation of the second plug 71 and connecting plate 72, mention High whole service life.
In addition to above preferred embodiment, there are other embodiments of the invention, and those skilled in the art can be according to this Invention makes various changes and modifications, and as long as it does not depart from the spirit of the invention, should belong to appended claims of the present invention and determines The range of justice.

Claims (4)

1. a kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line, the wind-deviation wire jumper insulator include Core and the sheath being coated on the outside of core, the sheath are equipped with full skirt, it is characterised in that: the core include hollow pipe and The polyurethane insulation being filled in hollow pipe, the core include high-voltage end and low-pressure end, and the low-pressure end includes the first core Stick and ring flange, first plug are arranged in hollow pipe, and the ring flange is arranged on the first plug, the high-voltage end packet The second plug and connecting plate are included, second plug is arranged in hollow pipe, and the connecting plate is arranged on the second plug, described Polyurethane insulation is prepared by polyurethane resin;The preparation process successively the following steps are included:
Step 1: hollow pipe selection: checking the outer dimension of single hollow pipe, makes Concentricity tolerance -2~2mm of hollow pipe, Deviation on hollow pipe length direction is not more than 1/1000;
Step 2: blasting treatment: hollow inside pipe wall after step 1 is chosen carries out grinding process by sand blasting polisher, and from Quartz sand is sprayed at the center of hollow pipe around, keeps hollow pipe inner wall roughness consistent;
Step 3: inner wall washing: by dehydrated alcohol, by step 2, treated that hollow inside pipe wall starts the cleaning processing;
Step 4: priming by vacuum: the hollow pipe after step 3 is cleaned is put into sealing encapsulating fixture, and by vacuum pump to sky Heart pipe carries out vacuumize process, is then pumped into polyurethane resin in hollow pipe from lower end by hose, when bringing out on hollow pipe After existing polyurethane resin, guarantee to close vacuum pump after hollow pipe position is motionless;
Step 5: the first plug and the second plug: being placed on the both ends of the hollow pipe after step 4 perfusion by epoxy resin perfusion, And it is fixed on hollow pipe by infusion epoxy resin;
Step 6: sealing-in molding: after the epoxy resin cure of step 5 perfusion, mounting flange and connection on hollow pipe Plate, and sealing, crimping and pull-type are carried out to each component.
2. a kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line according to claim 1, feature Be: the outer diameter of the hollow pipe is equal to 100~105mm, and the wall thickness of the hollow pipe is equal to 10~12mm.
3. a kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line according to claim 1, feature Be: first plug and ring flange are an integral structure.
4. a kind of preparation process of 500kV wind-deviation wire jumper insulator used for transmission line according to claim 1, feature Be: second plug and connecting plate are an integral structure.
CN201910589540.0A 2019-07-02 2019-07-02 Preparation technology of wind-deflection-prevention jumper insulator for 500kV power transmission line Active CN110400662B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115274232A (en) * 2022-08-23 2022-11-01 国网福建省电力有限公司经济技术研究院 Design method and system of two-section variable-diameter-deflection composite windproof insulator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2617542A1 (en) * 1976-04-22 1977-11-03 Felten & Guilleaume Carlswerk COUPLING DEVICE FOR COUPLING TWO-WIRE CABLES INSULATED IN THE PHASE CABLE OF MEDIUM-VOLTAGE LINES FOR MESSAGE TRANSMISSION
CN103077787A (en) * 2013-01-07 2013-05-01 江苏神马电力股份有限公司 Sealing method for composite insulator
CN103280276A (en) * 2013-05-24 2013-09-04 国家电网公司 Composite cross arm and manufacturing process thereof
CN103310922A (en) * 2013-06-14 2013-09-18 江苏神马电力股份有限公司 Manufacturing method of insulator with wires
CN210245185U (en) * 2019-07-02 2020-04-03 中国能源建设集团浙江省电力设计院有限公司 Windage yaw jumper wire prevention insulator for 500kV transmission line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2617542A1 (en) * 1976-04-22 1977-11-03 Felten & Guilleaume Carlswerk COUPLING DEVICE FOR COUPLING TWO-WIRE CABLES INSULATED IN THE PHASE CABLE OF MEDIUM-VOLTAGE LINES FOR MESSAGE TRANSMISSION
CN103077787A (en) * 2013-01-07 2013-05-01 江苏神马电力股份有限公司 Sealing method for composite insulator
CN103280276A (en) * 2013-05-24 2013-09-04 国家电网公司 Composite cross arm and manufacturing process thereof
CN103310922A (en) * 2013-06-14 2013-09-18 江苏神马电力股份有限公司 Manufacturing method of insulator with wires
CN210245185U (en) * 2019-07-02 2020-04-03 中国能源建设集团浙江省电力设计院有限公司 Windage yaw jumper wire prevention insulator for 500kV transmission line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115274232A (en) * 2022-08-23 2022-11-01 国网福建省电力有限公司经济技术研究院 Design method and system of two-section variable-diameter-deflection composite windproof insulator

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