CN110395975A - Graphene porcelain moxibustion composite energy-saving material and its preparation method and application - Google Patents
Graphene porcelain moxibustion composite energy-saving material and its preparation method and application Download PDFInfo
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Abstract
The present invention relates to a kind of porcelain moxibustion composite energy-saving materials, and in particular to a kind of graphene porcelain moxibustion composite energy-saving material and its preparation method and application.The material is made of the raw material of following weight percent: heat accumulating 60-80%, high frequency material 15-30%, anti-biotic material 1-5%, pore forming material 0.1-3% and binding material 0.1-3%;Wherein, heat accumulating is made of graphene, kaolin, sepiolite and aluminium oxide;High frequency material is made of Terahertz powder, stone needle powder, jade powder, far-infrared powder and germanium powder;Anti-biotic material is made of nano zine oxide, silver powder and ormolu;Pore forming material is made of active powdered carbon;Binding material is made of sodium metasilicate.Material temperature raising of the invention quickly and has from heat storage function, can economize on electricity 20% or more, while discharging high-frequency ultrasonic, has the function of antibacterial bacteriostatic, is a kind of natural environmental-protective, energy-saving new material;The present invention also provides preparation methods and application.
Description
Technical Field
The invention relates to a ceramic moxibustion composite energy-saving material, in particular to a graphene ceramic moxibustion composite energy-saving material and a preparation method and application thereof.
Background
The urban living environment has fast rhythm, less movement of people and high working pressure, which leads to the sub-health state of the body. Particularly, the long-time sitting in the air-conditioning environment, the lack of perspiration and toxin expelling, and the long-time sitting can cause various diseases of the body. The thermotherapy is a green health therapy which is internationally recognized, and can achieve the effects of dispelling dampness and expelling cold, beautifying muscles and slimming and dredging channels and collaterals by activating cells of the whole body and promoting yang qi of the body.
A plurality of warming devices made of natural mineral ceramic materials, including sand therapy, salt therapy, jade therapy, porcelain moxibustion and the like, have become good ways for urban people to relieve pressure, eliminate dampness and cold. These warming devices are methods for alleviating symptoms of diseases by the combined action of pressure and far infrared rays through the heat transfer action of hot sand, salt or jade, and at the same time, by the energy permeation of heat and minerals. The sand, salt, jade and mineral warm heat can promote the blood circulation of the human body buried therein to accelerate, thereby dredging the channels and collaterals and eliminating wind, cold, dampness, evil, heat, stasis, blockage and toxicity in the human body so as to realize the treatment of various rheumatic joint diseases and chronic diseases such as neck, shoulder, waist and leg pains and the like.
At present, sand therapy, salt therapy, porcelain moxibustion and the like are used for physical therapy in a groove bed mode, and electric heating films are adopted at the bottom and the periphery of the groove bed to heat materials in a groove and keep a certain temperature. Each tank bed uses electricity about 10-15 degrees every day (working time is about 12 hours), and the electricity is about 5000 degrees in one year. If each business storefront is calculated according to two groove beds, ten thousand degrees of electricity are needed one year, and great operation cost is brought to operators. Meanwhile, the temperature of the grooved bed is slowly raised in the heating process, so that inconvenience is brought to health-preserving store operators.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the graphene ceramic moxibustion composite energy-saving material which is rapid in temperature rise, has a self-heat storage function, can save more than 20% of electricity, releases high-frequency ultrasonic waves, has an antibacterial and bacteriostatic function, and is a natural, environment-friendly, energy-saving and consumption-reducing new material.
The invention also provides a preparation method thereof, which has simple process, reduces environmental pollution and saves energy; the invention also provides the application thereof.
The graphene ceramic moxibustion composite energy-saving material is prepared from the following raw materials in percentage by weight: 60-80% of heat storage material, 15-30% of high-frequency material, 1-5% of antibacterial material, 0.1-3% of pore-forming material and 0.1-3% of binding material;
wherein,
the heat storage material is prepared from graphene, kaolin, sepiolite and alumina;
the high-frequency material is prepared from terahertz powder, stone needle powder, jade powder, far infrared powder and germanium powder;
the antibacterial material is prepared from nano zinc oxide, silver powder and copper-zinc alloy;
the pore-forming material is made of activated carbon powder;
the binding material is made of sodium metasilicate.
The heat storage material is compounded by kaolin, sepiolite and alumina with natural micropore structures. The alumina is a material with a heat storage function, and the heat storage points of the alumina powder body are combined with the microporous channel by virtue of the large specific surface area of the microporous structure and the characteristics of the microporous channel, so that the wide heat storage distribution effect is better. Graphene has a good far infrared characteristic and also has a good heat storage function. The added graphene powder can enter a nano channel with a natural microporous structure to form an internal and external heat storage channel with aluminum oxide, so that the heat storage function of the material is enhanced in a synergistic manner.
The high-frequency material adopts materials such as terahertz materials, natural stone needles, jades and germanium powder with energy characteristics such as far infrared rays, not only improves the functions of permeability and blood circulation promotion to the health in the porcelain moxibustion process, but also can increase heat storage distribution in cooperation with the heat storage material, and plays a better heat storage function.
The antibacterial material adopts zinc oxide, silver powder and copper-zinc alloy materials, and the copper and the zinc have different potentials to form a primary battery effect. The copper, zinc, silver powder and other materials not only have good antibacterial and bacteriostatic functions, but also can improve the metal component percentage in the whole material, and promote the metal component percentage and the aluminum oxide in the heat storage material in a synergistic manner, so that the temperature raising speed is accelerated, and the heat storage function is enhanced.
Wherein:
the heat storage material is prepared from the following raw materials in percentage by weight: 0.1-3% of graphene, 20-45% of kaolin, 30-55% of sepiolite and 20-45% of aluminum oxide.
The high-frequency material is prepared from the following raw materials in percentage by weight: 10-30% of terahertz powder, 10-30% of stone needle powder, 5-20% of jade powder, 5-20% of far infrared powder and 2-20% of germanium powder.
The antibacterial material is prepared from the following raw materials in percentage by weight: 50-75% of nano zinc oxide, 0.5-5% of silver powder and 20-48% of copper-zinc alloy.
The preparation method of the graphene ceramic moxibustion composite energy-saving material comprises the following steps:
1) firstly, mixing kaolin, sepiolite and alumina, and grinding the mixture to the granularity of 100-500 meshes to prepare a composite material A;
2) mixing graphene and the composite material A, baking for 1-5 hours at the temperature of 100-300 ℃, and grinding until the granularity is 50-500 meshes to obtain a composite material B;
3) mixing the high-frequency material and the antibacterial material, and grinding the mixture to the granularity of 100-500 meshes to obtain a composite material C;
4) mixing the prepared composite material B, C to obtain a mixed material; dissolving the bonding material in water to prepare a bonding agent, and continuously spraying the bonding agent in the granulation and balling process of the mixed material to prepare spherical particles;
5) and (3) airing the spherical particles for 10-50 hours in the sunshine, and sintering for 3-10 hours in a kiln to obtain the product.
Wherein:
in the step 5), the sintering temperature is 100-.
Mixing the graphene with the composite material A, and baking the mixture at the low temperature of 300 ℃ for 1 to 5 hours at 100 ℃. Graphene is uniformly dispersed into the micropore channel mainly through a low-temperature baking process. Because the temperature resistance of the graphene is not high, the baking temperature is not higher than 300 ℃.
And the inorganic binder is adopted, so that the environment is protected. In order to enhance the bonding effect, the composite material needs to be aired in the sun for 10 to 50 hours to ensure that the bonding agent is fully bonded and fused with the composite material. Then sintering for 3-10 hours at a low temperature of 100-500 ℃. The low-temperature sintering process can enable the graphene to be dispersed more uniformly in the nano-channel of the microporous material, and the graphene has better heat storage performance in cooperation with other materials.
The grinding particle size of the material is 100-500 meshes, so that various mineral materials can be fully fused, and the dispersion and performance synergy of the material are facilitated.
The graphene ceramic moxibustion composite energy-saving material is applied to a ceramic moxibustion bed, a ceramic moxibustion blanket, a functional pillow, a hot compress bag, a functional mattress or a cushion.
The use temperature of the material is 30-80 ℃, and under the temperature range, the graphene in the material and the far infrared ray and ultrasonic frequency of each functional material can achieve the best effect. The antibacterial performance of the material can better play a role in inhibiting bacteria in the temperature range. Meanwhile, when the temperature exceeds 40 ℃, the immunity of the body is improved.
In conclusion, the beneficial effects of the invention are as follows:
1. according to the invention, the graphene is added into the mineral material with a natural microporous structure, so that the graphene is dispersed in a microporous nanochannel, and the far infrared heat storage characteristic of the graphene is utilized to form internal and external heat storage cooperation with alumina outside the channel, thereby improving the heat storage effect; the high-frequency composite material is selected to be compounded with the heat storage material, so that not only is better physical therapy experience achieved by utilizing the self energy characteristic of high frequency, but also the heat storage performance and the temperature raising speed of the material can be enhanced.
2. The graphene ceramic moxibustion composite energy-saving material prepared by the invention is rapid in temperature rise, has a self-heat storage function, can save more than 20% of electricity, simultaneously releases high-frequency ultrasonic waves, has an antibacterial and bacteriostatic function, and is a natural, environment-friendly, energy-saving and consumption-reducing new material.
3. The invention adopts low-temperature baking and low-temperature firing processes, has simple process, reduces environmental pollution and is beneficial to energy conservation and consumption reduction.
4. The invention also provides an application method of the medical moxibustion therapeutic apparatus, and the medical moxibustion therapeutic apparatus is applied to a ceramic moxibustion bed, a ceramic moxibustion blanket, a functional pillow, a hot compress bag, a functional mattress or a cushion, can obviously feel the pulse massage feeling of the body when in use, and can achieve the effects of dispelling dampness and eliminating cold, beautifying the skin and slimming and dredging the channels and collaterals through the verification of multi-user use.
Detailed Description
The present invention will be further described with reference to the following examples.
All the starting materials used in the examples are commercially available, except where otherwise indicated.
Examples 1 to 6
The raw material composition of the graphene ceramic moxibustion composite energy-saving material is shown in table 1.
The composition of the heat storage material used is shown in table 2.
The composition of the raw materials of the high-frequency material used is shown in Table 3.
The raw material composition of the antibacterial material used is shown in table 4.
The pore-forming material is activated carbon powder.
The binding material is sodium metasilicate.
The preparation method comprises the following steps:
1) firstly, mixing kaolin, sepiolite and alumina, and grinding the mixture to the granularity of 100-500 meshes to prepare a composite material A;
2) mixing graphene and the composite material A, baking for 1-5 hours at the temperature of 100-300 ℃, and grinding until the granularity is 50-500 meshes to obtain a composite material B;
3) mixing the high-frequency material and the antibacterial material, and grinding the mixture to the granularity of 100-500 meshes to obtain a composite material C;
4) mixing the prepared composite material B, C to obtain a mixed material; dissolving the bonding material in water to prepare a bonding agent, and continuously spraying the bonding agent in the granulation and balling process of the mixed material to prepare spherical particles;
5) and (3) airing the spherical particles for 10-50 hours in the sunshine, and sintering for 3-10 hours in a kiln to obtain the product.
The process parameters for the preparation of examples 1-6 are controlled as shown in Table 5.
Comparative example 1
The process was the same as in example 1 except that no heat storage material was used.
Table 1 examples 1-6 raw material composition of graphene porcelain moxibustion composite energy saving material
Example 1 | Example 2 | Example 3 | Example 4 | Example 5 | Example 6 | |
Heat storage material (%) | 70 | 60 | 80 | 65 | 75 | 63.9 |
High frequency material (%) | 22 | 30 | 15 | 25 | 19.9 | 28 |
Antibacterial Material (%) | 3 | 5 | 1 | 4 | 2 | 5 |
Pore-forming Material (%) | 2 | 3 | 2.5 | 3 | 3 | 0.1 |
Adhesive material (%) | 3 | 2 | 1.5 | 3 | 0.1 | 3 |
TABLE 2 raw material compositions of heat storage materials used in examples 1-6
Example 1 | Example 2 | Example 3 | Example 4 | Example 5 | Example 6 | |
Graphene (%) | 1.5 | 0.1 | 3 | 1 | 0.5 | 2 |
Kaolin (%) | 32.5 | 45 | 20 | 24 | 22 | 28 |
Sepiolite (%) | 40.5 | 30 | 55 | 35 | 32.5 | 47 |
Alumina (%) | 25.5 | 24.9 | 22 | 40 | 45 | 23 |
TABLE 3 raw material compositions of high-frequency materials used in examples 1 to 6
Table 4 raw material composition of antibacterial material used in examples 1 to 6
Example 1 | Example 2 | Example 3 | Example 4 | Example 5 | Example 6 | |
Nano zinc oxide | 65 | 50 | 75 | 49 | 60 | 75 |
Silver powder | 2 | 4 | 0.5 | 3 | 2 | 5 |
Copper-zinc alloy | 33 | 46 | 24.5 | 48 | 38 | 20 |
Table 5 control of process parameters in the preparation of examples 1-6
Performance analysis:
1. about the speed of temperature rise
100kg of each of the materials prepared in examples 1 to 6 and comparative example 1 was placed in a small-sized experimental porcelain moxibustion bed, and the materials were heated for the same time, and the temperatures (in. degree. C.) at the same positions before heating, for 10 minutes, for 30 minutes, for 100 minutes, and for 200 minutes were recorded, respectively, and the specific results are shown in Table 6.
TABLE 6 temperature change before and after heating (indoor temperature 25 ℃ C.)
As can be seen from the above table, the materials prepared in examples 1-6 are characterized by rapid temperature increase.
2. Relating to self-heat storage
100kg of each of the materials prepared in examples 1 to 6 and comparative example 1 was placed in a small-sized experimental porcelain moxibustion bed and heated, and when the temperature of the sample was raised to 60 ℃ at the same sampling point, the heating switch was turned off, and the temperatures (in degrees centigrade) after 30 minutes, 60 minutes, 180 minutes, 300 minutes, and 500 minutes were recorded, respectively, and the specific results are shown in Table 7.
TABLE 7 temperature change with time after heating was turned off (room temperature 25 ℃ C.)
As can be seen from the above table, the materials prepared in examples 1-6 have self-heat storage function, slow heat dissipation and long heat storage time.
In addition, 5kg of adhesive is added into heat storage materials (140kg), heat storage materials + high-frequency materials (140kg +30kg) and heat storage materials + antibacterial materials (140kg +10kg) respectively to prepare three granular balls with the size of 2-3 mm; the particles are respectively placed in the sun for airing for 30 hours and then sintered for 10 hours by a kiln. And respectively testing the temperature raising speed, the heat storage performance and the antibacterial performance.
The test method comprises the following steps: respectively placing 100kg of three particle balls in three small experimental porcelain moxibustion beds, marking, simultaneously heating for 100 minutes by electrifying, and measuring the temperature (unit, DEG C) of the same position of the three experimental porcelain moxibustion beds. And stopping heating for 5 hours, and measuring the temperature of the same position of the three experimental porcelain moxibustion beds. The antibacterial performance test is completed by a third-party detection mechanism (Shenzhen HongDai detection certification Co., Ltd.).
TABLE 8 test results of temperature raising rate, heat storage performance and antibacterial performance
The test result shows that after the high-frequency material is added into the experimental porcelain moxibustion bed B, the temperature raising speed is improved by 12.2 percent, the heat storage performance is improved by 9.7 percent, and the antibacterial performance is improved by 16.9 percent; after the antibacterial material is added into the experimental porcelain moxibustion bed C, the temperature raising speed is improved by 6.1 percent, the heat storage performance is improved by 48 percent, and the antibacterial performance is improved by 79.2 percent.
3. With respect to power saving
100kg of each of the materials prepared in example 1 and comparative example 1 was placed in a small-sized porcelain moxibustion bed and heated, and the temperature was raised to a constant temperature of 50 ℃ for 24 hours, and the amount of electricity consumed was recorded.
The electricity consumption of the material of example 1 was 25.6 degrees.
The comparative example 1 material consumed 32.7 degrees of electricity.
In conclusion, compared with the material of the comparative example 1, the material of the example 1 saves electricity by more than 20%.
5. About antibacterial and bacteriostatic properties
The material of example 1 had 99.6% of inhibition against E.coli and 99.4% of inhibition against Staphylococcus aureus.
The material of example 2 had 99.7% inhibition of escherichia coli and 99.5% inhibition of staphylococcus aureus.
The material of example 3 had 99.3% inhibition of escherichia coli and 99.1% inhibition of staphylococcus aureus.
The material of example 4 had 99.7% inhibition of escherichia coli and 99.3% inhibition of staphylococcus aureus.
The material of example 5 had 99.2% inhibition of escherichia coli and 99.1% inhibition of staphylococcus aureus.
The material of example 6 had a 99.8% bacteriostatic rate against E.coli and a 99.6% bacteriostatic rate against Staphylococcus aureus.
Comparative example 2
The procedure of example 1 was repeated except that the antibacterial material was not used.
The material of comparative example 2 had an escherichia coli inhibition rate of 97.8% and an staphylococcus aureus inhibition rate of 96.5%.
Claims (8)
1. The utility model provides a graphite alkene porcelain moxibustion composite energy-saving material which characterized in that: the material is prepared from the following raw materials in percentage by weight: 60-80% of heat storage material, 15-30% of high-frequency material, 1-5% of antibacterial material, 0.1-3% of pore-forming material and 0.1-3% of binding material;
wherein,
the heat storage material is prepared from graphene, kaolin, sepiolite and alumina;
the high-frequency material is prepared from terahertz powder, stone needle powder, jade powder, far infrared powder and germanium powder;
the antibacterial material is prepared from nano zinc oxide, silver powder and copper-zinc alloy;
the pore-forming material is made of activated carbon powder;
the binding material is made of sodium metasilicate.
2. The graphene ceramic moxibustion composite energy-saving material of claim 1, which is characterized in that: the heat storage material is prepared from the following raw materials in percentage by weight: 0.1-3% of graphene, 20-45% of kaolin, 30-55% of sepiolite and 20-45% of aluminum oxide.
3. The graphene ceramic moxibustion composite energy-saving material of claim 1, which is characterized in that: the high-frequency material is prepared from the following raw materials in percentage by weight: 10-30% of terahertz powder, 10-30% of stone needle powder, 5-20% of jade powder, 5-20% of far infrared powder and 2-20% of germanium powder.
4. The graphene ceramic moxibustion composite energy-saving material of claim 1, which is characterized in that: the antibacterial material is prepared from the following raw materials in percentage by weight: 50-75% of nano zinc oxide, 0.5-5% of silver powder and 20-48% of copper-zinc alloy.
5. A preparation method of the graphene ceramic moxibustion composite energy-saving material as claimed in any one of claims 1 to 4, which is characterized by comprising the following steps: the method comprises the following steps:
1) firstly, mixing kaolin, sepiolite and alumina, and grinding the mixture to the granularity of 100-500 meshes to prepare a composite material A;
2) mixing graphene and the composite material A, baking for 1-5 hours at the temperature of 100-300 ℃, and grinding until the granularity is 50-500 meshes to obtain a composite material B;
3) mixing the high-frequency material and the antibacterial material, and grinding the mixture to the granularity of 100-500 meshes to obtain a composite material C;
4) mixing the prepared composite material B, C to obtain a mixed material; dissolving the bonding material in water to prepare a bonding agent, and continuously spraying the bonding agent in the granulation and balling process of the mixed material to prepare spherical particles;
5) and (3) airing the spherical particles for 10-50 hours in the sunshine, and sintering for 3-10 hours in a kiln to obtain the product.
6. The method of claim 5, wherein: in the step 5), the sintering temperature is 100-.
7. The application of the graphene ceramic moxibustion composite energy-saving material as claimed in any one of claims 1 to 4 is characterized in that: applied to a ceramic moxibustion bed, a ceramic moxibustion blanket, a functional pillow, a hot compress bag, a functional mattress or a cushion.
8. Use according to claim 7, characterized in that: the use temperature of the composite material is 30-80 ℃.
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