CN110380251A - Technique for the contact plate of electric heater connection component and for obtaining contact plate - Google Patents

Technique for the contact plate of electric heater connection component and for obtaining contact plate Download PDF

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Publication number
CN110380251A
CN110380251A CN201811456454.4A CN201811456454A CN110380251A CN 110380251 A CN110380251 A CN 110380251A CN 201811456454 A CN201811456454 A CN 201811456454A CN 110380251 A CN110380251 A CN 110380251A
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CN
China
Prior art keywords
component
contact plate
drive system
technique
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811456454.4A
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Chinese (zh)
Inventor
C.L.洛瑞泽迪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LORENZETTI SAINDUSTRIAS BRASILEIRAS ELETROMETALURGICAS
Original Assignee
LORENZETTI SAINDUSTRIAS BRASILEIRAS ELETROMETALURGICAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of CN110380251A publication Critical patent/CN110380251A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/0005Details for water heaters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)
  • Resistance Heating (AREA)

Abstract

The present invention relates to a kind of contact plates (10) of the connection component (1) of electric heater for shower, tap or the other point of use for needing hot water, plate (10) is equipped with drive system (11) and load-bearing part (17), drive system (11) includes the multiple electrical contacts (14 provided by the first punch components (12) and the second punch components (13), 15,16).The invention also includes the manufacturing process of contact plate (10).According to the present invention, contact plate (10) includes the associated component that quantity is reduced, and it is obtained by the technique of the manufacture and assembly manipulation that include quantity reduction, so that it is guaranteed that biggish simplification and flexibility in the production of contact plate (10), and therefore reduce failure generation and cost.

Description

Technique for the contact plate of electric heater connection component and for obtaining contact plate
Technical field
The present invention relates to a kind of connections of electric heater for shower, tap or the other point of use for needing hot water The contact plate of component.The invention further relates to a kind of methods for obtaining contact plate.
Background technique
Currently, there are many water of form to heat on the market, either for shower, tap or any suitable Using.Water heating: i) storage heater is carried out by three kinds of different methods, is either transported based on combustion gas or electricity Row;Ii) channel-type heater is either run based on combustion gas or electricity;And iii) solar heater.In Brazil, most Common water heating method is electric channel formula heater.
Electric channel formula heater has some advantages relative to above-mentioned other types of heating, such as:
I) heating be it is instant, without water is preheated or is laid in largely heated water the fact;
Ii) run through the use process of electric channel formula heater, water temperature will not be reduced as in the case where solar heater Or change;
Iii) electric channel formula heater has reduced size, so they do not need big installation space;
Iv) electric channel formula heater is very versatile, and can be directly mounted at point of use or need hot water anyly Side.
In addition, electric channel formula heater is usually automatic, i.e., only when opening associated water gauge table, heater It just connects, so that heater just immediately mentions on daytime or night only when opening water gauge table associated with heater Supplying hot water and consumption electric power.
The known many advantages provided by electric channel formula heater, then the equipment should be usually improved, so that it is guaranteed that using The cost of safe, the increased product durability and reduction of person.
Conventional electric heater in shower or electric hot water tap includes heating component, and water is flowed by heating component It is dynamic, and contacted with the associated heating element of power grid (so-called resistance).Only when opening water gauge table, so that water passage is grasped When making connection component included by electric heater, electric current just may pass through resistance.
Connection component consists essentially of load-bearing part, at least one plunger (also referred to as diaphragm) flexible and including groups of At least one drive system of electrical contacts (it is connected to power conductor) is associated with load-bearing part.Water is after passing through connection component Apply weight on plunger flexible, then plunger is bent, thus the electrical contacts of touch actuated system, electrical contacts again with The conductor for providing electric power for resistance forms contact, to start to heat water.
The drive system of electric heater includes multiple electrical contacts, and separately made, installation on the load bearing member and is welded on Together, or by other suitable mechanisms it combines.The connection of drive system and load-bearing part forms contact plate, and contact plate is then attached It is connected to main body/shell of electric heater.Energy conductor is attached to contact plate after installing and being fixed in heater body.
The manufacture and assembly of the contact plate obtained under the level of the prior art generally include following steps:
I) the first electrical contacts of punching press drive system;
Ii) the second electrical contacts of punching press drive system;
Iii) the third electrical contacts of punching press drive system;
Iv) each installation in the electrical contacts that will be obtained in step (i), (ii) and (iii) is on the load bearing member;And
V) on the load bearing member by electrical contacts welding, to form contact plate.
It is important to note that the step of description (i), (ii) and (iii), can be disposed with a series of additional steps, Each step includes the individual electrical contacts of punching press.Thus, the number of punch steps will correspond to the electrical contact being located on contact plate The number in portion.Thus, for four electrical contacts, the punching press of four-stage will be needed;For five electrical contacts, five will be needed The punching press etc. in a stage.
Therefore, as can be seen, due to being related to individual component and the operation of more quantity, therefore the connection of electric heater The manufacture and assembly of the contact plate of device assembly are usually slowly and to spend height, have big likelihood of failure.
Therefore, it is necessary to obtain a kind of contact plate of connection component for electric heater comprising the phase of quantity reduction Associated component, and include also small number of operation in manufacture and assembly technology, so that it is guaranteed that in the production of contact plate Biggish simplification and flexibility, and therefore reduce failure, reduce manufacturing time and reduce cost.
Summary of the invention
First object of the invention is to provide a kind of contact plate of the connection component of electric heater comprising what quantity was reduced Associated component, so that it is guaranteed that biggish simplification and flexibility in the manufacture of contacting board component, and therefore reduce failure With reduction production cost.
There is provided a kind of for obtaining include the technique of contact plate of the associated component that quantity is reduced is also of the invention Target, wherein the technique includes manufacture and the assembly manipulation of quantity reduction.
Target of the invention realizes that wherein contact plate, which is equipped with, drives by a kind of contact plate of the connection component of electric heater Dynamic system and load-bearing part, drive system include multiple electrical contacts, and wherein drive system and its electrical contacts are by the first punching press Component and the second punch components provide.
Target of the invention also realized by a kind of for obtaining the method for the contact plate of the connection component of electric heater, Contact plate includes drive system and load-bearing part, method includes the following steps: i) the punching press first component, this makes the of drive system A part is configured with multiple electrical contacts, multiple fold lines, multiple installation limbs and multiple removable parts;Ii it) rushes Second component is pressed, this makes the second part of drive system be configured with multiple electrical contacts, multiple fold lines, multiple installation valves Piece and multiple removable components;Iii) be folded in by means of fold line the first component obtained in step (i) and (ii) and Second component;Iv) first component and second component and load-bearing part that will be obtained in step (iii) by means of installation limb are connected Knot;And v) remove the removable part of the first component and second component;It is carried out by means of injection technology in step (iv) Being coupled between the first component and second component and load-bearing part of middle implementation, and carried out by means of cutting technique in step (v) removal for the removable part implemented in.
Detailed description of the invention
Based on the implementation example presented in the accompanying drawings, present invention will be further described.Attached drawing is shown:
Fig. 1 is the perspective view of the connection component of state of the art;
Fig. 2 is the perspective view of contact plate of the invention;
Fig. 3 is the top view of the first punch components of contact plate drive system of the invention;
Fig. 4 is the perspective view of the first punch components of contact plate drive system of the invention;
Fig. 5 is the top view of the second punch components of contact plate drive system of the invention;
Fig. 6 is the perspective view of the second punch components of contact plate drive system of the invention;
Fig. 7 is the perspective view of contact plate of the invention, wherein the removable part of prominent contact plate;
Fig. 8 is the top view of contact plate of the invention, wherein the removable part of prominent contact plate;And
Fig. 9 is the top view of contact plate of the invention after its removable part is removed.
Specific embodiment
Referring to attached drawing, Fig. 1 shows the connection component 1 of the electric heater (not shown) of state of the art.The existing skill The connector assembly 1 of art level includes accommodating/being inserted at least one of load-bearing part 2 plunger (not shown) flexible, is driven System 3 is mounted on load-bearing part 2, and drive system 3 includes the component that at least one is made of multiple electrical contacts 4.Plunger passes through It drives electrical contacts 4 and works, electrical contacts 4 are responsible for for the electric power received being transmitted to the resistance (not shown) of electric heater.
Contact portion 4 is associated at least one supply conductor 5 of power network is connected to, and (is not shown using connection conductor also It is out) and associated with plunger flexible.
As explained above, the assembly and connection between drive system 3 and load-bearing part 2 form contact plate, existing Under technical level, contact plate includes a series of associated individual components.
Characterized by the contact plate 10 of the innovation of the connection component 1 of electric heater, contact plate 10 subtracts the present invention including quantity Few associated component.
As can be seen in Fig. 2, contact plate 10 of the invention is equipped with the drive system including multiple electrical contacts 11, drive system 11 is mounted on load-bearing part 17.
The big advantage of contact plate 10 of the invention is its drive system 11 comprising by 12 He of the first punch components Multiple electrical contacts that second punch components 13 provide.As being seen best in Fig. 3-6, three electrical contacts 14, 15, it 16 is preferably disposed in contact plate 10 of the invention.In alternative construction, according to each design, contact plate 10 includes at least Two electrical contacts or four or five or six or seven or more as needed contact portions.
Fig. 3 shows to form the first punch components 12 of drive system 11, and the first punch components 12 include by the first pressing mold First group of multiple electrical contacts 14,15 provided, and Fig. 5 shows the second punch components 13, the second punch components 13 include by The second component that multiple electrical contacts 16 that second pressing mold provides are constituted.
What the electrical contacts 14,15,16 of drive system 11 carried out in the first punch components 12 and the second punch components 13 Only formed in two punch steps.
After punching press, the first component 12 and second component 13 are folded, for positioning electrical contacts 14,15,16, with peace On load-bearing part 17.It is possible that the fold line 30 of drive system 11 is observed in Fig. 3-6.
Alternatively, the step of being bent the first component 12 and second component 13, can carry out with punch steps.
Thereafter, drive system 11 is fixed to load-bearing part 17, to form contact plate 10 of the invention.Preferably (but be not That necessarily) is implemented by injection technology between drive system 11 and load-bearing part 17 this is coupled.Fig. 7 shows to overlap and hold Drive system 11 in holder 17.
After the connection, drive system 11 continues to be provided with the first punch components 12 and the second punch components 13, so that Electrical contacts 14,15,16 need to separate.For this purpose, drive system 11 includes removable part 20, will be moved from system 11 It removes.Removable part corresponds to the cross section in Fig. 7 and Fig. 8.
After system 11 is engaged with load-bearing part 17, point of removable part 20 and drive system 11 is necessarily completed From.This separation preferably (but not necessarily) is completed by cutting technique.
Solution proposed by the present invention ensures only after drive system 11 is engaged with load-bearing part 17, drive system 11 Electrical contacts 14,15,16 just separate, thus reduce be used for associated component number.
According to each design requirement, the electrical contacts 14,15,16 of any shape and quantity are can be used in drive system 11.
In addition, drive system 11 include installation limb 31 (Fig. 3-6), ensure being properly positioned for system 11, for hold Holder 17 engages, and installs the terminal for the engagement that limb 31 plays the role of after assembly for resistance (not shown).It takes Certainly in each design, these limbs 31 are removable or non-removable.
The invention further relates to the techniques for obtaining contact plate 10 comprising following steps:
Step i): by making the first part of drive system 11 be configured with multiple electrical contacts 14,15, multiple fold lines 30, multiple installation limbs 31 and multiple removable parts 20, carry out the punching press first component 12;
Step ii): by make the second part of drive system 11 be configured with multiple electrical contacts 16, multiple fold lines 30, Multiple installation limbs 31 and multiple removable parts 20, carry out punching press second component 13;
Step iii): the first punch components 12 and the second punching obtained in step (i) and (ii) are folded in by fold line 30 Splenium part 13;
Step iv): the first component 12 and second component 13 that will be obtained in step (iii) using installation limb 31 and carrying Part 17 links;And
Step v): the removable part 20 of the first component 12 and second component 13 is removed.Manufacture and installation step (v) it Afterwards, contact plate 10 is attached to main body/shell (not shown) of electric heater, and is then attached to power conductor (not shown).
In alternative construction, the folding step (iii) of the first component 12 and second component 13 can be with punch steps (i) And/or (ii) and carry out.
As mentioned above, preferably (but not necessarily) implemented by means of injection technology in step (iv) Being coupled between the first component 12 and second component 13 and load-bearing part 17 of implementation, and preferably (but not necessarily) by The separation for the removable part 20 implemented in step (v) is executed in cutting technique.
In short, new contact plate 10 of the invention includes being only defined in the first punch components 12 and the second punch components 13 Drive system 11, thus the work of associated component and manufacture and assembly manipulation with quantity reduction that forming quantity is reduced Skill.
The tool involved in manufacturing process (i.e. punching press) is relatively simple and cost is lower, thus simplifies the manufacture of component, And therefore make technique smooth.
Better simply tool forms preferable component dimensional tolerances, and improves the mechanical strength of technique and the machine of component Tool intensity.Due to these factors, the component storage and logistics of component storage and logistics generally than being obtained under state of the art More preferably.
Due to the biggish simplification and flexibility in the production of contact plate 10, and therefore reduces failure and occur and reduce plate 10, the cost of technique and connection component 1, therefore realize that biggish productivity is also possible.
Although having described preferred embodiment example, but it must be understood that the scope of the present invention include other possible modifications, Only by the content limitation of claims including possible equivalent scheme.

Claims (9)

1. a kind of contact plate of the connection component of electric heater, the contact plate (10) is equipped with drive system (11) and load-bearing part (17), the drive system (11) includes multiple electrical contacts (14,15,16), which is characterized in that the drive system (11) It is provided with its electrical contacts (14,15,16) by the first punch components (12) and the second punch components (13).
2. contact plate according to claim 1, which is characterized in that the first component (12) and second component (13) further wrap Include multiple fold lines (30), multiple installations limb (31) and multiple removable parts (20).
3. contact plate according to claim 2, which is characterized in that the installation limb (31) is formed for being inserted into heating unit The terminal of part.
4. a kind of technique of the contact plate (10) for obtaining the connection component of electric heater, wherein the contact plate (10) includes Drive system (11) and load-bearing part (17), which is characterized in that the technique the following steps are included:
I) the punching press first component (12), this makes the first part of the drive system (11) be configured with multiple electrical contacts (14,15), multiple fold lines (30), multiple installations limb (31) and multiple removable parts (20);
Ii) punching press second component (13), this makes the second part of the drive system (11) be configured with multiple electrical contacts (16), multiple fold lines (30), multiple installations limb (31) and multiple removable parts (20);
Iii the first component (12) and second obtained in step (i) and (ii)) is folded in using the fold line (30) Component (13);
Iv) the first component (12) and second component that will be obtained in step (iii) using installation limb (31) (13) link with the load-bearing part (17);And
V) the removable part (20) of the first component (12) and second component (13) is removed.
5. technique according to claim 4, which is characterized in that implement the implementation in step (iv) using injection technology Connection between the first component (12) and second component (13) and the load-bearing part (17).
6. technique according to claim 4, which is characterized in that implement the implementation in step (v) using cutting technique The removal of the removable part (20).
7. a kind of technique of the contact plate (10) for the connection component for obtaining electric heater, wherein the contact plate (10) includes driving System (11) and load-bearing part (17), which is characterized in that the technique the following steps are included:
I) punching press and the folding first component (12), so that the first part of the drive system (11) be made to be configured with multiple electricity Contact portion (14,15), multiple fold lines (30), multiple installations limb (31) and multiple removable parts (20), by means of institute Fold line (30) is stated to be folded;
Ii) punching press and folding second component (13), so that it is multiple to be configured with the second part of the drive system (11) Electrical contacts (16), multiple fold lines (30), multiple installations limb (31) and multiple removable parts (20), by means of described Fold line (30) is folded;
Iii) the first component (12) and second that will be obtained in step (i) and (ii) using installation limb (31) Component (13) and the load-bearing part (17) link;And
Iv the removable part (20) of the first component (12) and second component (13)) is removed.
8. technique according to claim 7, which is characterized in that implement to implement in step (iii) using injection technology The first component (12) and second component (13) and the load-bearing part (17) between connection.
9. technique according to claim 7, which is characterized in that implement the implementation in step (iv) using cutting technique The removal of the removable part (20).
CN201811456454.4A 2018-04-12 2018-11-30 Technique for the contact plate of electric heater connection component and for obtaining contact plate Pending CN110380251A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BRBR102018007402-4 2018-04-12
BR102018007402-4A BR102018007402B1 (en) 2018-04-12 2018-04-12 CONTACT PLATE OF AN ELECTRIC WATER HEATER CONNECTION ASSEMBLY AND PROCESS FOR OBTAINING CONTACT PLATE

Publications (1)

Publication Number Publication Date
CN110380251A true CN110380251A (en) 2019-10-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811456454.4A Pending CN110380251A (en) 2018-04-12 2018-11-30 Technique for the contact plate of electric heater connection component and for obtaining contact plate

Country Status (6)

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CN (1) CN110380251A (en)
BR (1) BR102018007402B1 (en)
CO (1) CO2018011669A1 (en)
CR (1) CR20190133A (en)
MX (1) MX2018013552A (en)
PE (1) PE20191566A1 (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1180949A (en) * 1996-10-21 1998-05-06 住友电装株式会社 Cover of terminal fitting
CN1305635A (en) * 1998-04-21 2001-07-25 奥特控制有限公司 Improvements relating to control of electric heating elements
CN1368666A (en) * 2002-01-14 2002-09-11 邵志成 Temp controller, electric connector and electric water heater
CN101067481A (en) * 2006-05-03 2007-11-07 格罗特工业公司 Metal carrier for leds in composite lamps
EP2275753A1 (en) * 2009-06-19 2011-01-19 Eberspächer catem GmbH & Co. KG Method for manufacturing an electrical heating device and electrical heating device
CN102025061A (en) * 2009-08-17 2011-04-20 诺曼·R·伯恩 Solid wire terminal
CN203218500U (en) * 2011-12-23 2013-09-25 翱泰温控器(深圳)有限公司 Electrical conductor for thermal control device, device, electrical connector device and 360 degree cordless electrical connection system
CN103458745A (en) * 2010-12-23 2013-12-18 翱泰温控器(深圳)有限公司 Liquid heating vessel and electrical appliance
CN205481822U (en) * 2016-03-18 2016-08-17 施特里克斯有限公司 Controller
CN106537058A (en) * 2014-07-08 2017-03-22 埃贝赫卡腾有限两合公司 Controller for an electric heating device, and method for producing same
US20170181271A1 (en) * 2015-12-21 2017-06-22 Intel Corporation Warpage mitigation in printed circuit board assemblies

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1180949A (en) * 1996-10-21 1998-05-06 住友电装株式会社 Cover of terminal fitting
CN1305635A (en) * 1998-04-21 2001-07-25 奥特控制有限公司 Improvements relating to control of electric heating elements
CN1368666A (en) * 2002-01-14 2002-09-11 邵志成 Temp controller, electric connector and electric water heater
CN101067481A (en) * 2006-05-03 2007-11-07 格罗特工业公司 Metal carrier for leds in composite lamps
EP2275753A1 (en) * 2009-06-19 2011-01-19 Eberspächer catem GmbH & Co. KG Method for manufacturing an electrical heating device and electrical heating device
CN102025061A (en) * 2009-08-17 2011-04-20 诺曼·R·伯恩 Solid wire terminal
CN103458745A (en) * 2010-12-23 2013-12-18 翱泰温控器(深圳)有限公司 Liquid heating vessel and electrical appliance
CN203218500U (en) * 2011-12-23 2013-09-25 翱泰温控器(深圳)有限公司 Electrical conductor for thermal control device, device, electrical connector device and 360 degree cordless electrical connection system
CN204144502U (en) * 2011-12-23 2015-02-04 翱泰温控器(深圳)有限公司 For the heat control device equipment of heating vessel
CN106537058A (en) * 2014-07-08 2017-03-22 埃贝赫卡腾有限两合公司 Controller for an electric heating device, and method for producing same
US20170181271A1 (en) * 2015-12-21 2017-06-22 Intel Corporation Warpage mitigation in printed circuit board assemblies
CN205481822U (en) * 2016-03-18 2016-08-17 施特里克斯有限公司 Controller

Also Published As

Publication number Publication date
CR20190133A (en) 2019-05-13
CO2018011669A1 (en) 2019-10-31
BR102018007402B1 (en) 2024-01-23
BR102018007402A2 (en) 2019-10-29
PE20191566A1 (en) 2019-10-28
MX2018013552A (en) 2019-10-14

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