CN110376212A - Online in-situ fluorescence permeation detection device for key components of gas turbine - Google Patents

Online in-situ fluorescence permeation detection device for key components of gas turbine Download PDF

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Publication number
CN110376212A
CN110376212A CN201910769638.4A CN201910769638A CN110376212A CN 110376212 A CN110376212 A CN 110376212A CN 201910769638 A CN201910769638 A CN 201910769638A CN 110376212 A CN110376212 A CN 110376212A
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China
Prior art keywords
tube
gas turbine
lens
pipe
line
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Pending
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CN201910769638.4A
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Chinese (zh)
Inventor
李永君
肖俊峰
高松
张炯
唐文书
高斯峰
南晴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xian Thermal Power Research Institute Co Ltd
Huaneng Power International Inc
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Xian Thermal Power Research Institute Co Ltd
Huaneng Power International Inc
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Application filed by Xian Thermal Power Research Institute Co Ltd, Huaneng Power International Inc filed Critical Xian Thermal Power Research Institute Co Ltd
Priority to CN201910769638.4A priority Critical patent/CN110376212A/en
Publication of CN110376212A publication Critical patent/CN110376212A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/91Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink

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  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses an online in-situ fluorescence permeation detection device for key components of a gas turbine, which comprises an insertion tube, a light source system, an image display system, a fluorescence permeation reagent storage tank, an inflator pump and the like; the insertion tube is sequentially provided with a metal hose, a joint tube and a lens tube from an inlet end to an outlet end, and the insertion tube is internally provided with an optical fiber spool, an electronic spool, a traction spool and a fluid spool. When the optical fiber line tube is in a working state, the optical fiber line tube is respectively connected with the light source system and the optical lens of the lens tube; the electronic line tube is respectively connected with the image display system and the camera of the lens tube; the traction wire tube is respectively connected with the control console and the guider of the joint tube; the fluid line pipe is respectively connected with the output port of the storage tank and the reagent nozzle of the lens pipe; the inflator pump is connected with the inflation inlet of the fluorescence permeation reagent storage tank. The invention is simple and easy to operate, can implement the online in-situ fluorescence penetration detection of the blades of the gas compressor, the blades of the turbine and the parts of the combustion chamber under the condition that the gas turbine is temporarily stopped without uncovering the cylinder body and disassembling the parts, saves the cost of manpower and material resources, and can obviously reduce the overhaul and maintenance cost of a gas turbine power plant.

Description

Online in-situ fluorescence permeation detection device for key components of gas turbine
Technical Field
The invention belongs to the technical field of permeation nondestructive detection, and particularly relates to an online in-situ fluorescence permeation detection device for key components of a gas turbine.
Background
The compressor blade, the turbine blade and the combustor part are key parts of the gas turbine, and need to withstand complex stress working conditions in the service process, and the turbine blade and the combustor part also need to withstand the action of high-temperature gas, so that crack defects are easily generated at typical positions of the parts, and the safe and stable operation of the unit is seriously influenced.
At present, gas turbine manufacturers generally recommend that an endoscope be used to perform bore peeping of compressor blades, turbine blades, combustor components through a cylinder block prepared hole during shutdown of the combustion engine. However, the inspection by peep hole can only find cracks with large size and obvious visual characteristics, and if suspected crack defects are found, the detection is generally confirmed by switching the light intensity and angle of the endoscope, so that the method has large limitation and very unreliable results. If the possibility of suspected cracks needs to be completely confirmed, the compressor cylinder and the turbine cylinder need to be uncovered, the rotor needs to be lifted out, or the combustor part needs to be disassembled, nondestructive detection is carried out on the compressor blade, the turbine blade and the combustor part, the project has long construction period, a large amount of manpower and material cost is consumed, and the overhaul and maintenance cost of the gas turbine power plant is greatly increased.
Therefore, the development of an online in-situ fluorescence penetration detection device for key components of a gas turbine is an urgent problem to be solved at present to realize the fluorescence penetration detection of compressor blades, turbine blades and combustor components under the condition that a combustion engine is temporarily stopped, a cylinder body is not uncovered and the components are not detached.
Disclosure of Invention
The invention aims to provide an online in-situ fluorescence penetration detection device for key parts of a gas turbine, aiming at the condition that the key parts of the gas turbine are difficult to perform fluorescence penetration detection online in situ at present.
The invention is realized by adopting the following technical scheme:
an online in-situ fluorescence penetration detection device for key components of a gas turbine comprises an insertion tube, a light source system, an image display system, a console, a fluorescence penetration reagent storage tank and an inflator pump; wherein,
the insertion tube is provided with 4 line tubes, namely an optical fiber line tube, an electronic line tube, a traction line tube and a fluid line tube, from an inlet end to an outlet end, wherein the metal hose, the joint tube and the lens tube are sequentially communicated; when the optical fiber tube is in a working state, one end of the optical fiber tube of the insertion tube is connected with the light source system, and the other end of the optical fiber tube of the insertion tube is connected with the optical lens of the lens tube; one end of the electronic wire tube of the insertion tube is connected with the image display system, and the other end of the electronic wire tube of the insertion tube is connected with the camera of the lens tube; one end of a traction wire pipe of the insertion pipe is connected with the control console, and the other end of the traction wire pipe is connected with a guider of the joint pipe; one end of the fluid line pipe of the insertion pipe is connected with the storage tank output port of the fluorescent penetrant reagent storage tank, and the other end of the fluid line pipe of the insertion pipe is connected with the reagent nozzle of the lens pipe; the inflator pump is connected with the inflation inlet of the fluorescence permeation reagent storage tank.
The invention is further improved in that the metal hose and the joint pipe of the insertion pipe are both wear-resistant stainless steel wire/multilayer tungsten wire braided hoses, and the lens pipe is a stainless steel hard pipe.
The invention has the further improvement that the optical fiber bundle is arranged in the optical fiber conduit of the insertion pipe, the high-definition signal wire is arranged in the electronic conduit, 4 traction steel wires are arranged in the traction wire pipe, and the fluid conduit is a hollow polyvinyl chloride hose.
The invention has the further improvement that the camera of the lens tube is a CCD type image collector, the pixel is 720P, the field angle is 120 degrees, the field depth range is as follows: 2 to infinity mm.
The further improvement of the invention is that the light source system can provide two light sources, namely white light with adjustable illumination brightness in the range of 5000-50000 lux and ultraviolet light with the central wavelength of 365nm, and a white light switch 201 and an ultraviolet light switch 202 are correspondingly arranged.
The invention has the further improvement that the image display system can realize 1-5 times code zooming and 1-5 times real-time image amplification functions, the image storage format is JPEG, and the video storage format is AVI.
The invention is further improved in that the fluorescent penetrant reagent storage tank is 5 independent tanks, namely a cleaning agent tank with built-in acetone, a penetrant tank with built-in fluorescent penetrant, an emulsifier tank with built-in emulsifier, a water tank with built-in deionized water and a developer tank with built-in liquid developer.
The invention has the further improvement that the inflator pump is an external power supply type inflator pump, and the gas flow is adjustable.
The invention has the following beneficial technical effects:
the invention provides an online in-situ fluorescence penetration detection device for key components of a gas turbine, which can complete fluorescence penetration detection of compressor blades, turbine blades and combustor components through a hole peep hole preset in a cylinder body under the condition that the gas turbine is temporarily stopped, the cylinder body is not uncovered and the components are not detached, and overcomes the defect that the traditional hole peep inspection can only find cracks with larger size and obvious visual characteristics. When suspected crack defects are found through hole peeping inspection, effective confirmation and verification of the crack defects can be achieved without uncovering the compressor cylinder and the turbine cylinder, lifting out the rotor and disassembling combustion chamber components, a large amount of manpower and material resource cost is saved, and overhaul and maintenance costs of a gas turbine power plant can be obviously reduced.
Drawings
FIG. 1 is a schematic diagram of an in-situ fluorescence penetration detection device for detecting the gas turbine key components.
Fig. 2 is a partial schematic view of the joint tube and lens tube of the anterior segment of the insertion tube.
Description of reference numerals:
1. the system comprises an insertion tube, 2, a light source system, 3, an image display system, 4, a console, 5, a fluorescence permeation reagent storage tank, 6 and an inflator pump;
101. lens tube, 102, joint tube, 103, metal hose, 104, optical fiber tube, 105, electronic tube, 106, pull wire tube, 107, fluid tube, 108, optical lens, 109, camera, 110, reagent nozzle, 111, guider; 201. a white light switch 202, an ultraviolet light switch; 501. a cleaning agent tank 502, a penetrating agent tank 503, an emulsifier tank 504, a water tank 505, a developer tank 506, a storage tank output port 507 and an inflation port.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings.
Referring to the attached drawings 1 and 2, the invention provides an online in-situ fluorescence penetration detection device for key components of a gas turbine, which comprises an insertion tube 1, a light source system 2, an image display system 3, a console 4, a fluorescence penetration reagent storage tank 5 and an inflator pump 6.
The insertion tube 1 comprises a metal hose 103, a joint tube 102 and a lens tube 101 which are sequentially communicated from an inlet end to an outlet end, and the insertion tube 1 is internally provided with 4 conduits, namely an optical fiber conduit 104, an electronic conduit 105, a pull wire conduit 106 and a fluid conduit 107. When the optical fiber endoscope works, one end of the optical fiber conduit 104 of the insertion tube 1 is connected with the light source system 2, and the other end is connected with the optical lens 108 of the lens tube 101; one end of an electronic conduit 105 of the insertion tube 1 is connected with the image display system 3, and the other end is connected with a camera 109 of the lens tube 101; one end of the traction wire tube 106 of the insertion tube 1 is connected with the console 4, and the other end is connected with the guider 111 of the joint tube 102; one end of the fluid conduit 107 of the insertion tube 1 is connected to the reservoir outlet 506 of the fluorogenic osmotic reagent reservoir 5, and the other end is connected to the reagent spout 110 of the lens tube 101; the inflator pump 6 is connected with an inflator 507 of the fluorescence permeation reagent storage tank 5.
The metal hose 103 and the joint pipe 102 of the insertion pipe 1 are both wear-resistant stainless steel wire/multilayer tungsten wire braided hoses, and the lens pipe 101 is a stainless steel hard pipe.
An optical fiber bundle is arranged in the optical fiber conduit 104 of the insertion pipe 1, a high-definition signal wire is arranged in the electronic conduit 105, 4 traction steel wires are arranged in the traction wire pipe 106, and the fluid conduit 107 is a hollow polyvinyl chloride hose.
The camera 109 of the lens tube 101 is a CCD type image collector, the pixels are 720P, the field angle is 120 °, and the depth of field range is: 2 to infinity mm.
The light source system 2 can provide two light sources, namely white light with adjustable illumination brightness in the range of 5000-50000 lux and ultraviolet light with the central wavelength of 365 nm.
The image display system 3 can realize 1-5 times code zooming and 1-5 times real-time image amplification functions, the image storage format is JPEG, and the video storage format is AVI.
The fluorescence penetration reagent storage tank 5 is 5 independent tanks, namely a cleaning agent tank 501 (containing acetone), a penetrating agent tank 502 (containing fluorescence penetration agent), an emulsifier tank 503 (containing emulsifier), a water tank 504 (containing deionized water) and a developer tank 505 (containing liquid developer).
The inflator pump 6 is an external power supply type inflator pump, and the gas flow is adjustable.
Referring to fig. 1, in the actual detection application, the using steps of the invention are as follows:
1. connecting the optical fiber line tube 104 of the insertion tube 1 with the light source system 2, connecting the electronic line tube 105 with the image display system 3, connecting the traction line tube 106 with the console 4, connecting the fluid line tube 107 with the outlet of the storage tank of the cleaning agent tank 501, and connecting the inflator pump 6 with the inflation inlet of the cleaning agent tank 501;
2. placing a white light switch 201 of a light source system 2 in an open state, and then extending an insertion tube into the blade of the compressor, the turbine blade or the side of a combustion chamber component to be detected through peepholes of preformed holes of the compressor cylinder, the turbine cylinder and the combustion chamber cylinder of the gas turbine;
3. the lens tube 101 is controlled to rotate through the control console 4, the lens tube 101 is aligned to the detected part of the compressor blade, then the inflator pump 6 is turned on, and the acetone solution in the cleaning agent tank 501 cleans the detected part through the reagent nozzle 110 of the lens tube 101;
4. connecting the fluid pipe 107 with the outlet of the storage tank of the penetrant tank 502, connecting the inflator pump 6 with the inflation inlet of the penetrant tank 502, then opening the inflator pump 6, simultaneously placing the ultraviolet switch 202 of the light source system 2 in an open state, and permeating the fluorescent penetrant in the penetrant tank 502 into the detected part through the reagent nozzle 110 of the lens pipe 101;
5. connecting the fluid line pipe 107 with the output port of the storage tank of the emulsifier tank 503, connecting the inflator pump 6 with the inflation port of the emulsifier tank 503, then opening the inflator pump 6, and emulsifying the emulsifier in the emulsifier tank 503 on the detected part through the reagent nozzle 110 of the lens pipe 101;
6. connecting the fluid line pipe 107 with an output port of a storage tank of the water tank 504, connecting the inflator pump 6 with an inflation port of the water tank 504, then opening the inflator pump 6, and cleaning the detected part by deionized water in the water tank 504 through the reagent nozzle 110 of the lens pipe 101;
7. connecting the fluid pipe 107 with an output port of a storage tank 505 of a developer tank, connecting an inflator pump 6 with an inflation port of the developer tank 505, then opening the inflator pump 6, and developing the detected part by the liquid developer in the developer tank 505 through a reagent nozzle 110 of the lens pipe 101;
8. the lens tube 101 is steered by the console 4, the inspected part of the compressor blade is carefully observed in continuous time after the developer is applied, and if relevant defects are displayed, information such as the part, the length, the shape and the like of the defect display is recorded in detail.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable one skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. The online in-situ fluorescence penetration detection device for key components of the gas turbine is characterized by comprising an insertion pipe (1), a light source system (2), an image display system (3), an operating console (4), a fluorescence penetration reagent storage tank (5) and an inflator pump (6); wherein,
the insertion tube (1) is provided with a metal hose (103), a joint tube (102) and a lens tube (101) which are sequentially communicated from an inlet end to an outlet end, and 4 line tubes are arranged in the insertion tube (1) and respectively comprise an optical fiber line tube (104), an electronic line tube (105), a pull line tube (106) and a fluid line tube (107); when the optical fiber endoscope works, one end of an optical fiber conduit (104) of the insertion tube (1) is connected with the light source system (2), and the other end of the optical fiber conduit is connected with an optical lens (108) of the lens tube (101); one end of an electronic conduit (105) of the insertion tube (1) is connected with the image display system (3), and the other end of the electronic conduit is connected with a camera (109) of the lens tube (101); one end of a traction wire tube (106) of the insertion tube (1) is connected with the control console (4), and the other end is connected with a guider (111) of the joint tube (102); one end of a fluid line pipe (107) of the insertion pipe (1) is connected with a storage tank output port (506) of the fluorescence permeation reagent storage tank (5), and the other end of the fluid line pipe is connected with a reagent nozzle (110) of the lens pipe (101); the inflator pump (6) is connected with an inflation inlet (507) of the fluorescence permeation reagent storage tank (5).
2. The device for detecting the online in-situ fluorescence penetration of the key components of the gas turbine as claimed in claim 1, wherein the metal hose (103) and the joint pipe (102) of the insertion pipe (1) are both wear-resistant stainless steel wire/multilayer tungsten wire braided hoses, and the lens pipe (101) is a stainless steel hard pipe.
3. The on-line in-situ fluorescence penetration detection device for key components of a gas turbine as claimed in claim 1, wherein the optical fiber conduit (104) inserted into the pipe (1) is internally provided with an optical fiber bundle, the electronic conduit (105) is internally provided with high-definition signal wires, the traction wire conduit (106) is internally provided with 4 traction steel wires, and the fluid conduit (107) is a hollow polyvinyl chloride hose.
4. The online in-situ fluorescence penetration detection device for key components of a gas turbine as claimed in claim 1, wherein the camera (109) of the lens tube (101) is a CCD type image collector, the pixels are 720P, the field angle is 120 °, and the depth of field range is: 2 to infinity mm.
5. The on-line in-situ fluorescence penetration detection device for the key components of the gas turbine as claimed in claim 1, wherein the light source system (2) is capable of providing two light sources, namely white light with adjustable illumination brightness in the range of 5000-50000 lux and ultraviolet light with a central wavelength of 365nm, and a white light switch 201 and an ultraviolet light switch 202 are correspondingly arranged.
6. The on-line in-situ fluorescence penetration detection device for the key components of the gas turbine as claimed in claim 1, wherein the image display system (3) can realize 1-5 times code zooming and 1-5 times real-time image amplification functions, the image storage format is JPEG, and the video storage format is AVI.
7. The on-line in-situ fluorescence penetration detection device for the key components of the gas turbine as claimed in claim 1, wherein the fluorescence penetration reagent storage tank (5) is 5 independent tanks, and respectively comprises a cleaning agent tank (501) with built-in acetone, a penetrating agent tank (502) with built-in fluorescence penetration agent, an emulsifier tank (503) with built-in emulsifier, a water tank (504) with built-in deionized water and a developer tank (505) with built-in liquid developer.
8. The on-line in-situ fluorescence penetration detection device for the key components of the gas turbine as claimed in claim 1, wherein the inflator pump (6) is an external power supply type inflator pump, and the gas flow is adjustable.
CN201910769638.4A 2019-08-20 2019-08-20 Online in-situ fluorescence permeation detection device for key components of gas turbine Pending CN110376212A (en)

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