CN110374854A - A kind of intelligent monitor system of pump - Google Patents
A kind of intelligent monitor system of pump Download PDFInfo
- Publication number
- CN110374854A CN110374854A CN201910768016.XA CN201910768016A CN110374854A CN 110374854 A CN110374854 A CN 110374854A CN 201910768016 A CN201910768016 A CN 201910768016A CN 110374854 A CN110374854 A CN 110374854A
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- CN
- China
- Prior art keywords
- pump
- signal
- electrical cabinet
- contact
- ontology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
The invention discloses a kind of intelligent monitor systems of pump, including pumping ontology, the pump ontology is connected with motor, is equipped with flowmeter, pressure gauge at the outlet conduit of the pump ontology, temperature sensor, vibration gauge are installed, the motor is powered with multimeter on the pump ontology；The pump ontology is equipped with mechanically-sealing apparatus, and the mechanically-sealing apparatus is connected with leak supervision device；It further include electrical cabinet, the electrical cabinet is connect with the flowmeter, pressure gauge, leak supervision device, temperature sensor, vibration gauge, multimeter signal respectively；The electrical cabinet communication connection cloud platform, the cloud platform communication connection terminal.The present invention uses intelligence control system, acquires the operating status of pump, and whether detection pump leaks, and by being sent to cloud platform after the processing of electrical cabinet, is eventually displayed in terminal, realizes the automatic detection of pump, time saving and energy saving without artificial inspection.
Description
Technical field
The present invention relates to the monitoring of water pump, the intelligent monitor system of specifically a kind of pump.
Background technique
Current every profession and trade pump is widely used, generally, is related to the fields such as chemical industry, petroleum, medicine, oil refining, execute-in-place
Original manual operation state is still rested on, great work intensity, labour cost is high, especially some operating conditions, bad environments, is situated between
Matter harm is big, high temperature, toxic, inflammable and explosive very common, and big to the harm of operator, there are security risks.
And be usually at present artificial inspection monitoring to the monitoring of pump, the monitoring that the mode manually patrolled can not continue can
It is lower by property, while large labor intensity of manually patrolling, time-consuming, and under bad working environments, and artificial inspection can be to participant
Cause physical impairment.Meanwhile pump is during the work time, it may occur that the case where leakage, when artificial inspection be difficult to check that pump is internal be
It is no to leak.
Summary of the invention
For the defect for solving the above-mentioned prior art, the present invention provides a kind of intelligent monitor system of pump, and the present invention uses intelligence
It can control system, acquire the operating status of pump, whether detection pump leaks, flat by being sent to cloud after the processing of electrical cabinet
Platform is eventually displayed in terminal, realizes the automatic detection of pump, time saving and energy saving without artificial inspection.
To realize the above-mentioned technical purpose, the present invention adopts the following technical scheme: a kind of intelligent monitor system of pump, including pump
Ontology, the pump ontology are connected with motor, are equipped with flowmeter, pressure gauge, the pump ontology at the outlet conduit of the pump ontology
On temperature sensor, vibration gauge are installed, the motor is powered with multimeter；
The pump ontology is equipped with mechanically-sealing apparatus, and the mechanically-sealing apparatus is connected with leak supervision device；The machinery
The end of sealing device is equipped with gland, and the gland is radially provided with channel；The gland is connected with collection device and junction
Using encapsulation process, the collection device is provided with collecting tank, and the collecting tank and the channel connection are arranged；The collecting tank
The other end is connected with mounting post, and the mounting post is vertically provided with holding tank, and the middle part of the holding tank and the collecting tank join
Logical setting；The leak supervision device is installed on the top of the holding tank, the first contact of the leak supervision device and the second touching
Point is arranged downward, and the height of first contact is lower than the height of second contact；It is described when liquid leakage is to a certain amount of
When the first contact and the equal contact liq in second contact, the leak supervision device is connected；
Further include electrical cabinet, the electrical cabinet respectively with the flowmeter, the pressure gauge, the leak supervision device, institute
State temperature sensor, the vibration gauge, multimeter signal connection；
The electrical cabinet communication connection cloud platform, the cloud platform communication connection terminal.
Further, the first signal receiving module, the first signal processing of successively signal connection are equipped in the electrical cabinet
Module, the first signal transmitting module；The input terminal of first signal receiving module respectively with the flowmeter, pressure gauge, temperature
Spend the output end signal connection of sensor, vibration gauge, multimeter.
Further, successively the second signal receiving module of signal connection, second signal processing are equipped in the electrical cabinet
Module, second signal sending module；The output end of the input terminal of the second signal receiving module and the leak supervision device is believed
Number connection.
Further, the cloud platform built-in memory module.
Further, the collecting tank is horizontally disposed.
Further, solenoid valve is additionally provided at the outlet conduit of the pump ontology.
Further, the terminal is computer, plate, mobile phone.
In conclusion the present invention achieves following technical effect:
1, the present invention detects whether the leak supervision device of leakage by being arranged at the mechanical seal of pump ontology, and leakage is supervised
Two contacts of control device are separately fixed in collection device, and the height of two contacts is different, when leaking into a certain amount of, two
A contact is all contacted with liquid, causes to connect between two contacts, so that leak supervision device is connected, leak supervision device sends letter
Number, leakage is detected by the way of two contacts respectively contact liq, simple and convenient, detection is accurate, can remotely check and let out
Whether leakage is exceeded, does not have to artificial detection；
2, the present invention installs flowmeter, pressure gauge, temperature sensor, vibration gauge, multimeter, real-time detection on pump ontology
The state of pump, and signal can be received in real time by electrical cabinet, and real-time display is at the terminal, realize the automatic of monitoring
Change；
3, long-range stop and start can be carried out to live pumping unit；
4, such as live operating parameter is exceeded, is able to achieve autostop, avoids danger.
Detailed description of the invention
Fig. 1 is overall structure connection figure of the present invention；
Fig. 2 is collection device schematic diagram provided in an embodiment of the present invention；
Fig. 3 is functional block diagram provided in an embodiment of the present invention；
In figure, 1, flowmeter, 2, solenoid valve, 3, pressure gauge, 4, leak supervision device, the 401, first contact, the 402, second touching
Point, 5, temperature sensor, 6, vibration gauge, 7, multimeter, 8, electrical cabinet, the 801, first signal receiving module, the 802, first signal
Processing module, the 803, first signal transmitting module, 804, second signal receiving module, 805, second signal processing module, 806,
Second signal sending module, 9, cloud platform, 901, memory module, 10, terminal, 11, pump ontology, 1101, gland, 1102, channel,
1103, collection device, 1104, collecting tank, 1105, mounting post, 1106, holding tank, 12, liquid.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Embodiment:
As shown in Figure 1, a kind of intelligent monitor system of pump, for being monitored to pump, including pump ontology 11, pump ontology 11
It is connected with motor, pumps and is equipped with flowmeter 1, pressure gauge 3 at the outlet conduit of ontology 11, pumps and temperature sensor is installed on ontology 11
5, vibration gauge 6, for vibration gauge 6 for measuring vibrating numerical, motor is powered with multimeter 7, for measure the power of motor, voltage,
Electric current etc..
It pumps ontology 11 and is equipped with mechanically-sealing apparatus, mechanically-sealing apparatus is connected with leak supervision device 4.
As shown in Fig. 2, the end of mechanically-sealing apparatus is equipped with gland 1101, gland 1101 is radially provided with channel 1102；
Gland 1101 is connected with collection device 1103 and junction is using encapsulation process, and collection device 1103 is provided with collecting tank 1104, receives
Collect slot 1104 and 1102 connection of channel is arranged；The other end of collecting tank 1104 is connected with mounting post 1105, and mounting post 1105 is along perpendicular
To holding tank 1106 is provided with, the middle part of holding tank 1106 and 1104 connection of collecting tank are arranged, collection device 1103 and mounting post
Sealed set between 1105, avoids leaked liquid；Leak supervision device 4 is installed on the top of holding tank 1106, leak supervision device 4
First contact 401 and the second contact 402 are arranged downward, and the height of the first contact 401 is lower than the height of the second contact 402；When
Liquid leakage is to a certain amount of, and when the first contact 401 and the second 402 equal contact liq of contact, leak supervision device 4 is connected.
Collecting tank 1104 is horizontally disposed in the present embodiment, collecting tank 1104 can also be arranged to other shapes in actual use
Shape, such as be obliquely installed, be cylindric, rectangular-shape.The lower part of holding tank 1106 is narrower than top in the present embodiment, leak supervision device
4 are located at wider top.
Under original state, without any leakage liquid, when mechanically-sealing apparatus leaks, leakage in collecting tank 1104
Liquid 12 flows in collecting tank 1104 along channel 1102, finally arrives the lower part of holding tank 1106, when liquid leakage is more and more
When, the first contact liq 12 in lower first contact in position 401, with liquid 12 leak it is more and more, when leaking beyond a limit
When definite value, liquid level is contacted with the second contact 402, is connected between the first contact 401 and the second contact 402, leak supervision device 4 can
It works normally.
Wherein, leak supervision device 4 use contact leak detection apparatus, contact leak detection apparatus include stainless steel or
The body of rod of person's alloyed copper, the first contact 401 and the second contact 402 and two contact conductors 403, two contact conductors 403 with
Two one-to-one connections in contact, when the first contact 401 and the second contact 402 are disconnected, leak supervision device 4 can not form logical
Road can not work normally, and leak supervision device 4 will not issue any signal.When the first contact 401 is connected with the second contact 402,
Entire leak supervision device 4 is connected, and sends signal, which indicates liquid for indicating that leak supervision device 4 has worked normally
Leakage has reached limit value.
As shown in figure 3, intelligent monitor system further includes electrical cabinet 8, electrical cabinet 8, which receives, handles each signal, retransmit to
In cloud platform, electrical cabinet 8 respectively with flowmeter 1, pressure gauge 3, leak supervision device 4, temperature sensor 5, vibration gauge 6, multimeter 7
Signal connection.
8 communication connection cloud platform 9 of electrical cabinet, 9 communication connection terminal 10 of cloud platform.
Specifically, being equipped with the first signal receiving module 801, the first signal processing mould of successively signal connection in electrical cabinet 8
Block 802, the first signal transmitting module 803；The input terminal of first signal receiving module 801 respectively with flowmeter 1, pressure gauge 3, temperature
The output end signal connection for spending sensor 5, vibration gauge 6, multimeter 7, is sent to for receiving each measured value, and by measured value
First signal processing module 802 passes through the first signal transmitting module again after the conversion process of the first signal processing module 802
803 are sent to cloud platform 9.
Be additionally provided in electrical cabinet 8 the second signal receiving module 804 of successively signal connection, second signal processing module 805,
Second signal sending module 806；The input terminal of second signal receiving module 804 is connect with the output end signal of leak supervision device 4,
For receiving the on-off model of leak supervision device 4, and pass through second signal processing module 805, second signal sending module 806
It is sent to cloud platform 9.
9 built-in memory module 901 of cloud platform, the input terminal of memory module 901 respectively with the first signal transmitting module 803,
The output end signal of second signal sending module 806 connects.
Specifically, terminal 10 is computer, plate, mobile phone, it is also possible to other movable terminations or Central Control Room terminal, uses
In real time inspection pump operating status and make control pump operation.
It pumps and is additionally provided with solenoid valve 2 at the outlet conduit of ontology 11, pump ontology 11 is also connected with the switch pump of control pump work.
Correspondingly, being additionally provided with control module in electrical cabinet 8, control module is electrically connected with solenoid valve 2, switch pump, for receiving the control of terminal
System instruction to control flow or the closing, opening pump of pump, and monitors temperature rise, vibration, leakage, electric current, power in operational process
Etc. all parameters.
Working principle:
The measured value of each measurement is sent to by flowmeter 1, pressure gauge 3, temperature sensor 5, vibration gauge 6, multimeter 7
One signal receiving module 801, leak supervision device 4 sends the signal to second signal receiving module 804 when liquid leakage is exceeded, point
Not after the first signal processing module 802, the processing of second signal processing module 805, cloud is sent to by respective sending module
Platform 9, terminal 10 access cloud platform 9, the operating status of real time inspection pump.
User checks the state of pump by terminal 10, user can also according to detect flow, pressure, temperature, vibration
Frequency, voltage, electric current, power etc. control the work of pump, and control solenoid valve 2 is tuned up or turned down, pass through switch pump control pump
It closes or opens.
In addition, the first signal processing module 802 can use XC_3AD4PT2DA module, second signal processing module 805
XC3_24R_E module can be used, the resume module of other corresponding functions can also be used, repeated no more in the present embodiment.
The present invention, will be each by field control system by the way that proprietary monitoring and data acquisition components are arranged in pumping unit
The data of a link upload cloud storage system, are finally able to achieve in Central Control Room, home computer or even personal mobile phone, pass through terminal
The operating parameter at APP monitoring device scene, so it may be implemented to start and stop equipment, really realize the intelligence of pumping unit
Control.
The above is only not to make limit in any form to the present invention to better embodiment of the invention
System, according to the technical essence of the invention any simple modification made to the above embodiment, equivalent variations and modification, belong to
In the range of technical solution of the present invention.
Claims (7)
1. a kind of intelligent monitor system of pump, including pump ontology (11), the pump ontology (11) are connected with motor, feature exists
In: it is equipped with flowmeter (1), pressure gauge (3) at the outlet conduit of pump ontology (11), temperature is installed on the pump ontology (11)
Sensor (5), vibration gauge (6) are spent, the motor is powered with multimeter (7)；
The pump ontology (11) is equipped with mechanically-sealing apparatus, and the mechanically-sealing apparatus is connected with leak supervision device (4)；The machine
The end of tool sealing device is equipped with gland (1101), and the gland (1101) is radially provided with channel (1102)；The gland
(1101) it is connected with collection device (1103) and junction is using encapsulation process, the collection device (1103) is provided with collecting tank
(1104), the collecting tank (1104) and the channel (1102) connection are arranged；The other end of the collecting tank (1104) connects
Have mounting post (1105), the mounting post (1105) is vertically provided with holding tank (1106), the middle part of the holding tank (1106)
It is arranged with the collecting tank (1104) connection；The leak supervision device (4) is installed on the top of the holding tank (1106), described
The first contact (401) and the second contact (402) of leak supervision device (4) are arranged downward, and the height of first contact (401)
Lower than the height of second contact (402)；When liquid leakage to a certain amount of, first contact (401) and second touching
When point (402) equal contact liq, the leak supervision device (4) is connected；
It further include electrical cabinet (8), the electrical cabinet (8) is supervised with the flowmeter (1), the pressure gauge (3), the leakage respectively
Control device (4), the temperature sensor (5), the vibration gauge (6), the connection of the multimeter (7) signal；
Electrical cabinet (8) the communication connection cloud platform (9), cloud platform (9) the communication connection terminal (10).
2. a kind of intelligent monitor system of pump according to claim 1, it is characterised in that: be equipped in the electrical cabinet (8)
Successively the first signal receiving module (801), the first signal processing module (802), the first signal transmitting module of signal connection
(803)；The input terminal of first signal receiving module (801) respectively with the flowmeter (1), pressure gauge (3), temperature sensing
The output end signal connection of device (5), vibration gauge (6), multimeter (7).
3. a kind of intelligent monitor system of pump according to claim 1, it is characterised in that: be equipped in the electrical cabinet (8)
Successively the second signal receiving module (804) of signal connection, second signal processing module (805), second signal sending module
(806)；The input terminal of the second signal receiving module (804) is connect with the output end signal of the leak supervision device (4).
4. a kind of intelligent monitor system of pump according to claim 1, it is characterised in that: the cloud platform (9) is built-in to deposit
It stores up module (901).
5. a kind of intelligent monitor system of pump according to claim 1, it is characterised in that: the collecting tank (1104) is horizontal
Setting.
6. a kind of intelligent monitor system of pump according to claim 1, it is characterised in that: the water outlet of pump ontology (11)
Solenoid valve (2) are additionally provided at pipeline.
7. a kind of intelligent monitor system of pump according to claim 1, it is characterised in that: the terminal (10) be computer,
Plate, mobile phone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910768016.XA CN110374854A (en) | 2019-08-20 | 2019-08-20 | A kind of intelligent monitor system of pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910768016.XA CN110374854A (en) | 2019-08-20 | 2019-08-20 | A kind of intelligent monitor system of pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110374854A true CN110374854A (en) | 2019-10-25 |
Family
ID=68260005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910768016.XA Pending CN110374854A (en) | 2019-08-20 | 2019-08-20 | A kind of intelligent monitor system of pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110374854A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111188761A (en) * | 2019-12-31 | 2020-05-22 | 杭州哲达科技股份有限公司 | Monitoring method for pump equipment based on Fourier-CVA model |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000249075A (en) * | 1999-03-01 | 2000-09-12 | Shibaura Densan Kk | Pump |
| CN202853692U (en) * | 2012-09-19 | 2013-04-03 | 宝山钢铁股份有限公司 | Water level detecting device |
| CN205154712U (en) * | 2015-10-16 | 2016-04-13 | 明达实业(厦门)有限公司 | Water pump leaks and monitors mechanism |
| CN205592115U (en) * | 2016-03-10 | 2016-09-21 | 台州市乐利电子科技有限公司 | Novel intelligent pump control system |
| CN206801930U (en) * | 2017-06-05 | 2017-12-26 | 沈阳北碳密封有限公司 | Leakage alarm sealing device |
| CN208076096U (en) * | 2018-03-06 | 2018-11-09 | 中国航发哈尔滨东安发动机有限公司 | Graphite grazing oil leak real-time monitoring system |
-
2019
- 2019-08-20 CN CN201910768016.XA patent/CN110374854A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000249075A (en) * | 1999-03-01 | 2000-09-12 | Shibaura Densan Kk | Pump |
| CN202853692U (en) * | 2012-09-19 | 2013-04-03 | 宝山钢铁股份有限公司 | Water level detecting device |
| CN205154712U (en) * | 2015-10-16 | 2016-04-13 | 明达实业(厦门)有限公司 | Water pump leaks and monitors mechanism |
| CN205592115U (en) * | 2016-03-10 | 2016-09-21 | 台州市乐利电子科技有限公司 | Novel intelligent pump control system |
| CN206801930U (en) * | 2017-06-05 | 2017-12-26 | 沈阳北碳密封有限公司 | Leakage alarm sealing device |
| CN208076096U (en) * | 2018-03-06 | 2018-11-09 | 中国航发哈尔滨东安发动机有限公司 | Graphite grazing oil leak real-time monitoring system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111188761A (en) * | 2019-12-31 | 2020-05-22 | 杭州哲达科技股份有限公司 | Monitoring method for pump equipment based on Fourier-CVA model |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191025 |