CN110373928B - Device for adsorbing resin and adhesive in pulping and papermaking process - Google Patents

Device for adsorbing resin and adhesive in pulping and papermaking process Download PDF

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Publication number
CN110373928B
CN110373928B CN201910724066.8A CN201910724066A CN110373928B CN 110373928 B CN110373928 B CN 110373928B CN 201910724066 A CN201910724066 A CN 201910724066A CN 110373928 B CN110373928 B CN 110373928B
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China
Prior art keywords
support frame
adsorption roller
belt
resin
adsorption
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CN201910724066.8A
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CN110373928A (en
Inventor
陈克利
张立龙
马宁
孙廷聪
韩绍中
邵思成
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Yunnan Yunjing Forestry & Pulp Mill Co ltd
Kunming University of Science and Technology
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Yunnan Yunjing Forestry & Pulp Mill Co ltd
Kunming University of Science and Technology
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/08Removal of fats, resins, pitch or waxes; Chemical or physical purification, i.e. refining, of crude cellulose by removing non-cellulosic contaminants, optionally combined with bleaching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Paper (AREA)

Abstract

The invention discloses a device for adsorbing resin and adhesive in the pulping and papermaking process, which comprises a pulp tank, a support frame, a screw rod, an adsorption roller support and an adsorption roller, wherein the support frame is fixed above the pulp tank; the upper part of the adsorption roller support is provided with a motor I with a belt wheel I, the bottom of the adsorption roller support is provided with a belt wheel II through two belt seat bearings, and the belt wheel I is connected with the belt wheel II through a belt I; the upper part of the adsorption roller bracket is also provided with a ball sliding block, a screw rod penetrates through the ball sliding block and is arranged at two ends of the support frame through a bearing I, and a belt wheel IV is arranged on the screw rod; a motor II with a belt wheel III is arranged on the supporting frame, and the belt wheel III is connected with a belt wheel IV through a belt II. The device has simple structure and strong operability, can greatly improve the resin adsorption efficiency, greatly simplifies the process and reduces the production cost.

Description

Device for adsorbing resin and adhesive in pulping and papermaking process
Technical Field
The invention relates to a device for adsorbing resin and adhesive in the pulping and papermaking process, and belongs to the technical field of pulping and papermaking equipment.
Background
Wood raw materials contain small amounts of nonvolatile lipophilic extractives, called wood resins, in addition to cellulose, hemicellulose and lignin. During pulping, especially during the production of mechanical pulp, these resin components are dispersed as colloidal droplets into a pulp water system with a particle size of between about 0.1 and 0.2 μm and a total colloidal resin content in the suspension of between 5 and 70mg/kg at a pulp concentration of 1%. They are used in pulp washing, screening and bleaching stages, where resin in the pulp can deposit on the surfaces of ducted pumps and augers in pulp flows; the paper making section is deposited on the blanket, the forming net, the vacuum water absorbing tank, the head box and the like. Which jeopardizes the runnability of the machine and the quality of the sheets.
The deposition of resin in pulping affects the pulping and papermaking process in two main ways. First, the deposition of resin reduces breakage of the runnability sheet of the pulp and frequent cleaning and maintenance of the equipment increases downtime. Secondly, dust is formed on the paper pulp which is deposited and shed by the resin, so that the quality of the product is affected; thirdly, the coarse cloth and the net of the pulp machine are adhered by resin, and the service life of the net blanket is reduced due to frequent alkali washing. Resin obstructions in the pulping process are mainly generated by the deposition of resin components in the pulping on the surfaces of equipment in various forms, so the control of the resin obstructions in the pulping and papermaking process is essentially the control of resin deposits.
With the development of the pulping and papermaking industry, the problem of resin precipitation is increasingly prominent, which is mainly determined by the following factors: (1) Environmental aspects show that the closed system of water is increasingly perfect, so that the water contains higher concentration of resin; (2) The increase of the secondary fiber dosage introduces more resin pollutants; (3) The increase in the speed of the paper machine increases the shear rate, thereby increasing the deposition tendency of the resin; (4) The improvement in the capacity of paper mills has led to the overload of equipment such as washers, resulting in pulp containing more resin components. In addition, the expansion of raw paper materials, the addition of papermaking aids, and the increase in mechanical pulp production, all present more complex and serious problems with resin deposition in pulping and papermaking enterprises.
At present, for the problem of resin deposition in the pulping and papermaking process, the most widely adopted is to use a resin remover and a resin dispersant to chemically remove resin in a specific pulping and papermaking process (impregnation stage after pulp bleaching and before pulping). However, the addition of various anionic-containing papermaking aids can cause the accumulation of anionic species due to the recycling of the papermaking white water and the increase in the degree of blocking. This accumulation can also have an adverse effect on the papermaking wet end chemistry: (1) affects the effectiveness of papermaking retention aids; (2) affecting the uniformity and physical strength of the paper. In the traditional technology, the resin is removed by physical and mechanical methods, such as adding a detergent to a high-pressure water gun stuck on a paper machine net or a blanket, even manually removing the resin at fixed points, and the method of removing the resin by physical and mechanical methods such as scraping, wiping, even cleaning the resin by a scraper stuck on the surface of a paper machine cylinder or a roller is simply carried out physical adsorption, so that the resin removal efficiency is low and the treatment effect is not obvious because the resin removal methods need shutdown treatment.
Therefore, no treatment method which really and completely solves the problems of resin precipitation and stickies and has low consumption and high efficiency exists up to the present. The paper industry is very desirous of an economical and efficient technique to solve the problem of resin precipitation which plagues paper production for many years.
Disclosure of Invention
The device has simple structure and strong operability, can greatly improve the resin adsorption efficiency, greatly simplify the process, reduce the production cost, and can provide scientific basis for the economy, high efficiency, energy conservation, consumption reduction and the like of resin removal in the pulping and papermaking industry process.
The invention is realized by the following technical scheme: the device comprises a pulp tank, a support frame, a screw rod, an adsorption roller support and an adsorption roller, wherein the support frame is fixed above the pulp tank, two slide block guide rails are parallelly fixed on the support frame, the slide blocks are embedded into the slide block guide rails, and the slide blocks are fixedly connected with the adsorption roller support through bolts, so that the adsorption roller support is positioned in the pulp tank; the upper part of the adsorption roller support is provided with a motor I with a belt wheel I, the bottom of the adsorption roller support is provided with a belt wheel II through two belt seat bearings, the belt wheel I is connected with the belt wheel II through a belt I, and the rotation of the motor I drives the axial rotation of the adsorption roller; the upper part of the adsorption roller bracket is also provided with a ball sliding block, a screw rod penetrates through the ball sliding block and is arranged at two ends of the support frame through a bearing I, and a belt wheel IV is arranged on the screw rod; a motor II with a belt wheel III is arranged on the support frame, and the belt wheel III is connected with a belt wheel IV through a belt II; the rotation of the motor II drives the rotation of the screw rod, and the screw rod and the ball sliding block form a ball screw mechanism, so that the rotation of the motor II finally drives the adsorption roller to radially move.
The motor II is a servo motor, and realizes reciprocating rotation through setting parameters, namely drives the adsorption roller to realize reciprocating radial movement. The servo motor controls servo for the conventional pulse or analog quantity, and realizes forward rotation and reverse rotation.
Preferably, a first flow rate sensor is arranged on the inner wall of one end of the slurry tank, a second flow rate sensor is arranged on the inner wall of the other end of the slurry tank, the first flow rate sensor and the second flow rate sensor are used for monitoring the flow rate of slurry in the slurry tank, and if the flow rate detected by the first flow rate sensor is lower than the flow rate of slurry at one side of the second flow rate sensor, the motor II drives the adsorption roller to move towards one side with low flow rate, so that uniform adsorption of the resin in the slurry tank is realized, and non-uniformity of the slurry resin is avoided. The first flow sensor and the second flow sensor are commercially available flow sensors, and a pulse signal or a current, a voltage and other signals are output through sensing the water flow.
The first flow sensor and the second flow sensor are connected with the motor II through signals.
The adsorption roller consists of a roller shaft with spiral blades.
The adsorption roller is made of conventional resin adsorption materials such as active carbon, SAB-molecular sieve and zeolite molecular sieve.
The surfaces of the belt I, the belt II, the belt seat bearing and the adsorption roller bracket are all provided with waterproof and anti-corrosion coatings.
The working principle of the invention is as follows: the device is arranged after washing, selecting and bleaching and before pulping, resin adsorbed on pulp fibers is released and floats near the liquid level of the pulp pool due to the comprehensive environments such as temperature, pH and the like of pulp recycled in the pulp pool at the stage, and the resin is trapped on the adsorption roller through the strong adsorption of the resin adsorption film layer coated on the surface of the adsorption roller on the contacted free resin, so that the aim of efficiently removing the resin in the pulp is achieved. When carrying out the absorption operation, the belt drive that motor II passed through drives the lead screw and rotates, and the ball slider on lead screw and the absorption roller support frame is the meshing and is connected, and the rotation of lead screw drives the absorption roller support frame and carries out linear reciprocating motion, fixes the slider on absorption roller support frame and be connected with the slider guide rail on the support frame, frictional force, vibration and the noise that can greatly reduced absorption roller support linear motion produced, motor I drive the absorption roller through belt drive and rotate, and the absorption roller contacts with thick liquid, resin and the gluing thing in the thick liquid pond, realizes the absorption to resin and gluing thing.
The beneficial effects of the invention are as follows: the device solves the problems of high mechanical absorption production operation cost and low resin absorption efficiency in the resin and adhesive removal operation; the distribution of the spiral absorption sheets not only increases the contact area of the slurry, the resin and the adhesive, but also the rotating absorption roller can disturb the slurry, so that the resin, the adhesive and the absorption roller are in full contact, namely the absorption efficiency is enhanced; compared with chain transmission and belt transmission, the ball screw mechanism has extremely accurate stability, can realize extremely low-speed radial movement of the adsorption roller, and realizes lower disturbance on the whole slurry; the equipment is simple to operate and maintain, and the energy consumption is reduced while the production efficiency is improved; the device for removing the resin and the adhesive has practical guiding significance from the aspects of economy, energy conservation and operation feasibility and high efficiency.
The thickness of the adsorption surface of the adsorption roller is calculated according to the device provided by the invention, when the thickness of the resin adsorbed exceeds 5mm, the adsorption roller is required to be regenerated or replaced, and the resin can be used as a replacement part after being soaked in gasoline or diesel oil to dissolve the resin.
In order to embody the adsorption effect of the invention, the following comparison is made with the conventional mode: the slurry (concentration 10% and total colloidal resin content 0.2mg/L in suspension) in the post-bleaching section was subjected to degreasing treatment in the following treatment modes, respectively, and the following results were obtained:
drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic diagram of a left-hand structure of the invention after hiding the slurry tank;
FIG. 4 is a schematic perspective view of the hidden slurry tank of the present invention;
FIG. 5 is a schematic structural view of a support frame;
FIG. 6 is a schematic view of the construction of the suction roll stand;
the reference numerals in the figures are: the slurry tank is characterized in that the slurry tank is 1, the supporting frame is 2, the bearings I and 4 are screw rods, the motor I is 5, the adsorption roller support is 6, the ball sliding block is 7, the sliding block is 8, the sliding block is 9, the sliding block guide rail is 10, the belt I is 11, the belt wheel I is 12, the motor II is 13, the belt wheel III is 14, the belt II is 15, the belt wheel IV is 16, the adsorption roller is 16, the belt wheel II is 17, the belt seat bearing is 18, the first flow sensor is 19, and the second flow sensor is 20.
Detailed Description
The invention is further described below with reference to examples and figures.
Example 1
As shown in fig. 1-6, the device for adsorbing resin and adhesive in the pulping and papermaking process comprises a pulp tank 1, a support frame 2, a screw 4, an adsorption roller support 6 and an adsorption roller 16, wherein the support frame 2 is fixed above the pulp tank 1, two slide block guide rails 9 are fixed on the support frame 2 in parallel, a slide block 8 is embedded in the slide block guide rails 9, and the slide block 8 is fixed with the adsorption roller support 6 through bolt connection, so that the adsorption roller support 6 is positioned in the pulp tank 1; the upper part of the adsorption roller bracket 6 is provided with a motor I5 with a belt wheel I11, the bottom of the adsorption roller bracket 6 is provided with a belt wheel II 17 through two belt seat bearings 18, the adsorption roller 16 is provided with a belt wheel I11, the belt wheel I11 is connected with the belt wheel II 17 through a belt I10, and the rotation of the motor I5 drives the adsorption roller 16 to axially rotate; the upper part of the adsorption roller bracket 6 is also provided with a ball sliding block 7, the lead screw 4 passes through the ball sliding block 7 and is arranged at the two ends of the support frame 2 through a bearing I3, and the lead screw 4 is provided with a belt wheel IV 15; a motor II 12 with a belt wheel III 13 is arranged on the support frame 2, and the belt wheel III 13 is connected with a belt wheel IV 15 through a belt II 14; the rotation of the motor II 12 drives the screw 4 to rotate, and the screw 4 and the ball sliding block 7 form a ball screw mechanism, so that the rotation of the motor II 12 finally drives the adsorption roller 16 to radially move.
The motor II 12 is a servo motor, and realizes reciprocating rotation through setting parameters, namely drives the adsorption roller 16 to realize reciprocating radial movement. The servo motor controls servo for the conventional pulse or analog quantity, and realizes forward rotation and reverse rotation.
Preferably, a first flow rate sensor 19 is disposed on an inner wall of one end of the slurry tank 1, a second flow rate sensor 20 is disposed on an inner wall of the other end of the slurry tank 1, the first flow rate sensor 19 and the second flow rate sensor 20 are used for monitoring the flow rate of slurry in the slurry tank 1, if the flow rate detected by the first flow rate sensor 19 is lower than that of slurry at one side of the second flow rate sensor 20, the motor ii 12 drives the adsorption roller 16 to move towards one side with low flow rate, so that uniform adsorption of resin in the whole slurry tank is realized, and non-uniformity of the slurry resin is avoided. The first flow sensor 19 and the second flow sensor 20 are commercially available flow sensors, and are water flow sensing devices that output pulse signals or signals such as current and voltage by sensing water flow. The first flow sensor 19 and the second flow sensor 20 are in signal connection with the motor ii 12.
The suction roller 16 is composed of a roller shaft with spiral blades. The adsorption roll 16 is a conventional resin adsorption material such as activated carbon, SAB-molecular sieves and zeolite molecular sieves. The surfaces of the belt I10, the belt II 14, the belt seat bearing 18 and the adsorption roller bracket 6 are all provided with waterproof and anti-corrosion coatings.
When carrying out the adsorption operation, the belt drive that motor II 12 passed through drives lead screw 4 and rotates, and lead screw 4 is connected for the meshing with ball slider 7 on the adsorption roll support frame 6, and the rotation of lead screw 4 drives adsorption roll support frame 6 and carries out linear reciprocating motion, fixes slider 8 on adsorption roll support frame 6 and is connected with slider guide rail 9 on the support frame 2, frictional force, vibration and the noise that can greatly reduced adsorption roll support frame 6 rectilinear motion produced, motor I5 drives adsorption roll 16 through the belt drive and rotates, and adsorption roll 16 contacts with thick liquid, resin and the gluing thing in the thick liquid pond 1, realizes the absorption to resin and gluing thing.
While the present invention has been described in detail with reference to the drawings, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims (5)

1. A device for adsorbing resin and adhesive in pulping and papermaking processes is characterized by comprising a pulp tank (1), a support frame (2), a lead screw (4), an adsorption roller support frame (6) and an adsorption roller (16), wherein the support frame (2) is fixed above the pulp tank (1), two slide block guide rails (9) are parallelly fixed on the support frame (2), a slide block (8) is embedded in the slide block guide rails (9), the slide block (8) is fixed with the adsorption roller support frame (6) to enable the adsorption roller support frame (6) to be positioned in the pulp tank (1), a motor I (5) with a belt pulley I (11) is arranged at the upper part of the adsorption support frame (6), an adsorption roller (16) is fixed at the bottom of the adsorption roller support frame (6) through two belt seat bearings (18), a belt pulley II (17) is arranged on the adsorption roller support frame (16), the belt pulley I (11) is connected with the II (17) through a belt I (10), a ball slide block (7) is further arranged at the upper part of the adsorption roller support frame (6), the lead screw (4) penetrates through the ball slide block (7) and is arranged on the support frame (2) through a bearing I (3) to be arranged on the motor (4), two ends of the belt pulley II (12) are arranged on the support frame (4), the belt wheel III (13) is connected with the belt wheel I (15) through the belt II (14), the adsorption roller (16) consists of a lifting shaft with spiral blades, and the adsorption roller (16) is made of a conventional resin adsorption material.
2. The device for adsorbing resin and adhesive in the pulping and papermaking process according to claim 1, wherein the motor II (12) is a servo motor, and the reciprocating rotation is realized by setting parameters, namely the adsorption roller (16) is driven to realize reciprocating radial movement.
3. The device for adsorbing resin and adhesive in the pulp and paper making process according to claim 1, wherein the surfaces of the belt I (10), the belt II (14), the belt seat bearing (18) and the adsorption roller bracket (6) are all provided with waterproof and anti-corrosion coatings.
4. The device for adsorbing resin and adhesive in the pulping and papermaking process according to claim 2, wherein a first flow sensor (19) is arranged on the inner wall of one end of the pulp tank (1), and a second flow sensor (20) is arranged on the inner wall of the other end of the pulp tank.
5. The device for adsorbing resin and stickies in a pulp and paper process according to claim 4, wherein the first flow sensor (19) and the second flow sensor (20) are in signal connection with the motor II (12).
CN201910724066.8A 2019-08-07 2019-08-07 Device for adsorbing resin and adhesive in pulping and papermaking process Active CN110373928B (en)

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CN110373928B true CN110373928B (en) 2024-05-03

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2214019A1 (en) * 1995-04-12 1996-10-17 Betzdearborn Inc. Treatments for inhibiting deposition in papermaking systems
CN205529663U (en) * 2016-05-04 2016-08-31 玖龙纸业(太仓)有限公司 Processing system of effect is got rid of to gluing thing in improvement waste paper stock
CN205711546U (en) * 2016-06-06 2016-11-23 瑞辰星生物技术(广州)有限公司 The acquisition equipment of sicker in pulp and paper production
CN108505378A (en) * 2018-05-28 2018-09-07 玖龙纸业(太仓)有限公司 A kind of processing system and its processing method reducing gluing object
CN208201466U (en) * 2018-05-28 2018-12-07 玖龙纸业(太仓)有限公司 A kind of processing system reducing gluing object
CN210621321U (en) * 2019-08-07 2020-05-26 云南云景林纸股份有限公司 Device for adsorbing resin and stickies in pulping and papermaking process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2214019A1 (en) * 1995-04-12 1996-10-17 Betzdearborn Inc. Treatments for inhibiting deposition in papermaking systems
CN205529663U (en) * 2016-05-04 2016-08-31 玖龙纸业(太仓)有限公司 Processing system of effect is got rid of to gluing thing in improvement waste paper stock
CN205711546U (en) * 2016-06-06 2016-11-23 瑞辰星生物技术(广州)有限公司 The acquisition equipment of sicker in pulp and paper production
CN108505378A (en) * 2018-05-28 2018-09-07 玖龙纸业(太仓)有限公司 A kind of processing system and its processing method reducing gluing object
CN208201466U (en) * 2018-05-28 2018-12-07 玖龙纸业(太仓)有限公司 A kind of processing system reducing gluing object
CN210621321U (en) * 2019-08-07 2020-05-26 云南云景林纸股份有限公司 Device for adsorbing resin and stickies in pulping and papermaking process

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