CN110373845B - Dyeing process of suit fabric - Google Patents
Dyeing process of suit fabric Download PDFInfo
- Publication number
- CN110373845B CN110373845B CN201910668092.3A CN201910668092A CN110373845B CN 110373845 B CN110373845 B CN 110373845B CN 201910668092 A CN201910668092 A CN 201910668092A CN 110373845 B CN110373845 B CN 110373845B
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- Prior art keywords
- cloth
- suit
- roller
- cutting
- dyeing
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- 239000004744 fabric Substances 0.000 title claims abstract description 149
- 238000004043 dyeing Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000008569 process Effects 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 65
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000005485 electric heating Methods 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims abstract description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000002791 soaking Methods 0.000 claims description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 235000017550 sodium carbonate Nutrition 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 239000012466 permeate Substances 0.000 abstract description 6
- 238000009941 weaving Methods 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/02—Solvent-treatment of textile materials solvent-dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
- D06H7/06—Removing selvedge edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dyeing process of suit cloth, which comprises the following steps: cleaning, deburring, dyeing, drying and winding the cloth of the business suit; according to the invention, the cutting blades are used for cutting the two sides of the suit fabric to remove burrs, so that the quality of the dyed suit fabric is ensured; the movable roller is arranged on the suit cloth to press the suit cloth tightly, so that the suit cloth is kept in a tight state during dyeing, the weaving line of the suit cloth is in an open state, the dye solution is convenient to permeate, and the dyeing effect is improved; the dye liquor in the dye liquor tank is heated through the electric heating plate, so that the temperature of the dye liquor is conveniently controlled, the optimal dyeing temperature is controlled, and the dyeing effect is ensured; the suit cloth passes through the lower part of the drying mechanism, and the air knife above the suit cloth dries the dyed suit cloth, so that the drying speed is high, the dye liquor can be quickly attached to the suit cloth, and the working efficiency is high.
Description
Technical Field
The invention relates to the technical field of cloth processing equipment, in particular to a dyeing process of suit cloth.
Background
Along with the improvement of living standard of people, the requirements of clothes and trousers worn by people are not limited to the improvement of quality any more, more people pay attention to the appearance requirements of clothes such as color, pattern and the like, and the requirements of people on printing, dyeing and coloring of cloth are also higher;
patent document (CN 106120371A) discloses a cloth dyeing process, wherein cloth in the process is directly placed in a dye vat to be stirred and dyed by a stirring rod in the dyeing process, fuel is not convenient to permeate into the cloth in the mode, the stirring rod can cause the cloth to wrinkle or even damage in the stirring process, the quality of the dyed cloth cannot be ensured, and the dyed cloth needs to be fished out and then dried, so that the labor intensity is high, and the work efficiency is low.
Disclosure of Invention
The invention aims to provide a dyeing process of suit cloth, which is characterized in that a movable roller is arranged on the suit cloth, a second connecting arm is driven to rotate by a driving cylinder, the second connecting arm drives one end of a first connecting arm to rotate downwards by a connecting rod, and the movable roller descends and compresses the suit cloth tightly, so that the suit cloth is kept in a tightened state during dyeing, the weaving line of the suit cloth is in an open state, the dye solution is convenient to permeate, and the technical problems that the dye solution is inconvenient to permeate and the dyeing effect is poor in the existing cloth dyeing process are solved;
the suit cloth is directly dried by the air knife above the suit cloth through the lower part of the drying mechanism, so that the drying speed is high, dye liquor can be quickly attached to the suit cloth, and the technical problems that the cloth needs to be transferred to other places for drying after being dyed in the existing cloth dyeing process, the labor intensity is high, and the working efficiency is low are solved.
The purpose of the invention can be realized by the following technical scheme:
a dyeing process of suit cloth comprises the following specific steps:
firstly, placing the cloth of the suit in a container filled with clear water for soaking for 30min, then adding 30wt% of hydrogen peroxide and 150g of soda ash into the container, taking out the cloth after soaking for 2h, placing the cloth in the clear water for cleaning, drying the cloth by a fan, and rolling the dried cloth of the suit on a cloth placing roller of a dyeing device;
step two, the cloth releasing motor drives the cloth releasing roller to release cloth, when the suit cloth passes through the upper part of the cutting plate, the cutting motor is started, the cutting motor drives the cutting shaft to rotate, two cutting blades on the cutting shaft respectively cut the two sides of the suit cloth, and burrs are removed;
step three, when the suit cloth passes through the lower part of the movable roller, starting a driving cylinder, extending an output rod of the driving cylinder and driving a second connecting arm to rotate upwards, driving one end of a first connecting arm to rotate downwards through a connecting rod by the second connecting arm, and lowering the movable roller to tighten the suit cloth, heating the dye liquor in the dye liquor tank through an electric heating plate, and dyeing the suit cloth through the heated dye liquor;
and step four, when the dyed suit cloth passes through the lower part of the drying mechanism, the air knife is started and drives air to enter the air inlet, the air in the air knife is heated by the electric heating pipe to rise in temperature and is blown out through the air blowing port below the air knife to dry the suit cloth below, and the dried suit cloth is wound by the cloth collecting roller.
Further, the dyeing temperature of the dye solution in the dye solution tank is 47-55 ℃.
Further, the blowing temperature of the air knife is 60-85 ℃.
Further, in the step one, the ratio of the clean water to the hydrogen peroxide in the container is 7: 1.
Furthermore, the dyeing device comprises two vertically arranged mounting plates, a support frame is mounted on one side of each mounting plate, a cloth placing roller is mounted on each support frame, one end of each cloth placing roller is connected with a cloth placing motor, an output shaft of each cloth placing motor is fixedly connected with one end of each cloth placing roller, two fixing arms are fixedly connected to the top of each support frame, and two first guide rollers are mounted between the two fixing arms;
two second guide rollers are arranged between the two mounting plates and are distributed up and down, a first supporting roller is further arranged between the two mounting plates, the top of the second guide roller at the upper side and the top of the first supporting roller are located at the same horizontal height, a cutting shaft is arranged between the first supporting roller and the second guide roller at the upper side, two ends of the cutting shaft are arranged in the two mounting plates, a cutting motor is fixedly arranged at the outer wall of one of the mounting plates and is fixedly connected with one end of the cutting shaft, two cutting blades are fixedly arranged on the cutting shaft, and the two cutting blades are respectively arranged at two sides of the suit cloth;
a second supporting roller is arranged between the two mounting plates and on one side of the first supporting roller, a supporting plate is horizontally fixed on one side of the second supporting roller, the supporting plate is fixedly mounted at the tops of the two mounting plates, a drying mechanism is fixedly mounted above the supporting plate, side plates are fixedly mounted at the ends, away from the supporting frame, of the two mounting plates, a cloth collecting roller is mounted between the two side plates, and one end of the cloth collecting roller is connected with a cloth collecting motor on the outer wall of one of the side plates;
two the bottom level of mounting panel is fixed with the bottom plate, fixed mounting has the pad seat on the bottom plate, the top fixed mounting that fills up the seat has the dye liquor groove, the inboard in dye liquor groove is provided with the movable roll, the both ends of movable roll all are connected with first linking arm, two the one end of first linking arm all with connecting rod fixed connection, the both ends of connecting rod run through two mounting panels respectively and extend to the outside and the equal fixedly connected with second linking arm of corresponding mounting panel, the one end of second linking arm is articulated with the output pole tip that drives actuating cylinder, the one end that drives actuating cylinder is articulated with the outer wall of mounting panel.
Further, the below level of cutting axle is provided with the cutting plate, the both ends of cutting plate are fixed with the inner wall of two mounting panels through the welding respectively, the epaxial corresponding cutting blade position department of cutting has seted up corresponding bar and has led to the groove.
Further, stoving mechanism includes the casing, the both sides of casing bottom respectively with two mounting panel fixed connection, the upside inner wall department fixed mounting of casing has the air knife, the one end of air knife is provided with the air intake, the air intake run through the casing and with outside intercommunication, the electrothermal tube is installed to the inboard of air knife.
Further, the width of the outer wall of the two first connecting arms is smaller than the width of the notch of the dye liquor groove.
Furthermore, an electric heating plate is arranged at the top of the inner side of the pad seat and used for heating dye liquor in the dye liquor tank.
The invention has the beneficial effects that:
before the suit cloth is dyed, the hydrogen peroxide and the soda ash are added to remove impurities on the cloth, so that the cloth is softer, the suit cloth has good permeability, two sides of the suit cloth are cut by the two cutting blades, burrs of the suit cloth are removed, and the quality of the dyed suit cloth is ensured;
the movable roller is arranged on the suit cloth, the second connecting arm is driven to rotate by the driving cylinder, the second connecting arm drives one end of the first connecting arm to rotate downwards by the connecting rod, the movable roller descends and compresses the suit cloth, and the suit cloth is kept in a tight state during dyeing, so that the weaving line of the suit cloth is in an open state, the dye solution is convenient to permeate, and the dyeing effect is improved;
the dye liquor in the dye liquor tank is heated through the electric heating plate, so that the temperature of the dye liquor is conveniently controlled, the optimal dyeing temperature is controlled, and the dyeing effect is ensured;
the suit cloth is directly dried by the air knife above the suit cloth through the lower part of the drying mechanism, the drying speed is high, so that the dye liquor can be quickly attached to the suit cloth, and the working efficiency is high.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the dyeing apparatus of the present invention;
FIG. 2 is a front sectional view of the dyeing apparatus of the present invention;
FIG. 3 is an enlarged view of A in FIG. 2;
fig. 4 is a side sectional view of the drying mechanism of the present invention.
In the figure: 1. mounting a plate; 2. a support frame; 3. a cloth releasing roller; 4. a fixed arm; 5. suit fabric 5; 6. a first guide roller; 7. cutting the shaft; 8. a cutting blade; 9. a drying mechanism; 91. a housing; 92. an air knife; 93. an electric heating tube; 94. an air inlet; 10. a cloth collecting roller; 11. a side plate; 12. a second guide roller; 13. a first support roller; 14. a support plate; 15. a second support roller; 16. a driving cylinder; 17. a movable roller; 18. a first connecting arm; 19. a connecting rod; 20. a base plate; 21. a pad seat; 22. a dye bath; 23. a second connecting arm; 24. cutting a plate; 241. a strip-shaped through groove; 26. a cloth releasing motor; 27. cutting the motor; 28. an electric heating plate.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, a dyeing process for a suit fabric comprises the following specific steps:
firstly, putting the cloth 5 of the suit into a container filled with clear water for soaking for 30min, then adding 30wt% of hydrogen peroxide and 15g of soda ash into the container, taking out the cloth after soaking for 2h, putting the cloth into the clear water for cleaning, drying the cloth by a fan, and winding the dried cloth 5 of the suit onto a cloth laying roller 3 of a dyeing device;
step two, the cloth releasing motor 26 drives the cloth releasing roller 3 to release cloth, when the suit cloth 5 passes over the cutting plate 24, the cutting motor 27 is started, the cutting motor 27 drives the cutting shaft 7 to rotate, and the two cutting blades 8 on the cutting shaft 7 respectively cut the two sides of the suit cloth 5 to remove burrs;
step three, when the suit cloth 5 passes through the lower part of the movable roller 17, starting the driving cylinder 16, extending an output rod of the driving cylinder 16 and driving the second connecting arm 23 to rotate upwards, driving one end of the first connecting arm 18 to rotate downwards through the connecting rod 19 by the second connecting arm 23, and enabling the movable roller 17 to descend, so that the suit cloth 5 is tightened, heating the dye liquor in the dye liquor tank 22 through the electric heating plate 28, and dyeing the suit cloth 5 through the heated dye liquor;
and step four, when the dyed suit cloth 5 passes below the drying mechanism 9, the air knife 92 is started and drives air to enter the air inlet 94, the air in the air knife 92 is heated by the electric heating tube 93, the temperature rises and is blown out through the air blowing port below the air knife 92, the suit cloth 5 below is dried, and the dried suit cloth 5 is wound through the cloth collecting roller 10.
The dyeing temperature of the dye solution in the dye solution tank 22 is 47-55 ℃.
The blowing temperature of the air knife 92 is 60-85 ℃.
In the first step, the ratio of the clean water to the hydrogen peroxide in the container is 7: 1.
The dyeing device comprises two vertically arranged mounting plates 1, a support frame 2 is mounted on one side of each of the two mounting plates 1, a cloth placing roller 3 is mounted on each support frame 2, one end of each cloth placing roller 3 is connected with a cloth placing motor 26, an output shaft of each cloth placing motor 26 is fixedly connected with one end of each cloth placing roller 3, two fixing arms 4 are fixedly connected to the top of each support frame 2, and two first guide rollers 6 are mounted between the two fixing arms 4;
two second guide rollers 12 are installed between the two mounting plates 1, the two second guide rollers 12 are distributed up and down, a first supporting roller 13 is further installed between the two mounting plates 1, the top of the second guide roller 12 on the upper side and the top of the first supporting roller 13 are located at the same horizontal height, a cutting shaft 7 is arranged between the first supporting roller 13 and the second guide roller 12 on the upper side, two ends of the cutting shaft 7 are installed in the two mounting plates 1, a cutting motor 27 is fixedly installed at the outer wall of one of the mounting plates 1, the cutting motor 27 is fixedly connected with one end of the cutting shaft 7, two cutting blades 8 are fixedly installed on the cutting shaft 7, and the two cutting blades 8 are respectively arranged on two sides of the suit cloth 5;
a second supporting roller 15 is arranged between the two mounting plates 1 and on one side of the first supporting roller 13, a supporting plate 14 is horizontally fixed on one side of the second supporting roller 15, the supporting plate 14 is fixedly mounted at the top of the two mounting plates 1, a drying mechanism 9 is fixedly mounted above the supporting plate 14, side plates 11 are fixedly mounted at the ends, far away from the supporting frame 2, of the two mounting plates 1, a cloth collecting roller 10 is mounted between the two side plates 11, and one end of the cloth collecting roller 10 is connected with a cloth collecting motor on the outer wall of one side plate 11;
two the bottom level of mounting panel 1 is fixed with bottom plate 20, fixed mounting has pad seat 21 on bottom plate 20, the top fixed mounting of pad seat 21 has dye liquor groove 22, dye liquor groove 22's inboard is provided with movable roller 17, movable roller 17's both ends all are connected with first connecting arm 18, two the one end of first connecting arm 18 all with connecting rod 19 fixed connection, connecting rod 19's both ends run through two mounting panels 1 respectively and extend to the outside that corresponds mounting panel 1 and equal fixedly connected with second linking arm 23, the one end of second linking arm 23 is articulated with the output pole tip that drives actuating cylinder 16, the one end that drives actuating cylinder 16 is articulated with the outer wall of mounting panel 1.
The below level of cutting axle 7 is provided with cutting plate 24, cutting plate 24's both ends are fixed with the inner wall of two mounting panels 1 through the welding respectively, corresponding bar logical groove 241 has been seted up to cutting blade 8 position department on the cutting axle 7.
The width of the outer walls of the two first connecting arms 18 is smaller than the width of the slot opening of the dye vat 22.
An electric heating plate 28 is arranged at the top of the inner side of the pad seat 21, and the electric heating plate 28 is used for heating the dye liquor in the dye liquor groove 22.
Before the suit cloth 5 is dyed, the two sides of the suit cloth 5 are cut by the two cutting blades 8, so that burrs of the suit cloth 5 are removed, and the quality of the dyed suit cloth 5 is ensured;
the movable roller 17 is arranged on the suit cloth 5, the second connecting arm 23 is driven to rotate by the driving cylinder 16, the second connecting arm 23 drives one end of the first connecting arm 18 to rotate downwards by the connecting rod 19, the movable roller 17 descends, and the suit cloth 5 is kept in a tight state during dyeing, so that the weaving line of the suit cloth 5 is in an open state, the dye solution is convenient to permeate, and the dyeing effect is improved;
the dye liquor in the dye liquor tank 22 is heated through the electric heating plate 28, so that the temperature of the dye liquor is conveniently controlled, the optimal dyeing temperature is controlled, and the dyeing effect is ensured;
the suit cloth 5 passes through the lower part of the drying mechanism 9, the air knife 92 above the suit cloth 5 dries the dyed suit cloth 5, the drying speed is high, so that the dye liquor can be quickly attached to the suit cloth 5, and the working efficiency is high.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. The application of the dyeing device in the suit cloth dyeing process is characterized in that the dyeing process comprises the following specific steps:
step one, putting the suit cloth (5) into a container filled with clear water for soaking for 30min, then adding 30wt% of hydrogen peroxide and 150g of soda ash into the container, taking out after soaking for 2h, putting the suit cloth into the clear water for cleaning, drying the suit cloth by a fan, and winding the dried suit cloth (5) onto a cloth placing roller (3) of a dyeing device;
secondly, the cloth releasing motor (26) drives the cloth releasing roller (3) to release cloth, when the suit cloth (5) passes over the cutting plate (24), the cutting motor (27) is started, the cutting motor (27) drives the cutting shaft (7) to rotate, two cutting blades (8) on the cutting shaft (7) are used for cutting two sides of the suit cloth (5) respectively, and burrs are removed;
step three, when the suit cloth (5) passes through the lower part of the movable roller (17), starting the driving cylinder (16), enabling an output rod of the driving cylinder (16) to extend out and drive the second connecting arm (23) to rotate upwards, driving one end of the first connecting arm (18) to rotate downwards through the connecting rod (19) by the second connecting arm (23), enabling the movable roller (17) to descend, enabling the suit cloth (5) to be tightened, heating the dye liquor in the dye liquor tank (22) through the electric heating plate (28), and dyeing the suit cloth (5) through the heated dye liquor;
fourthly, when the dyed suit cloth (5) passes below the drying mechanism (9), starting an air knife (92) and driving air to enter from an air inlet (94), raising the temperature of the air in the air knife (92) under the heating of an electric heating pipe (93) and blowing out through an air blowing port below the air knife (92) to dry the suit cloth (5) below, and winding the dried suit cloth (5) through a cloth collecting roller (10);
the dyeing device comprises two vertically arranged mounting plates (1), a support frame (2) is mounted on one side of each of the two mounting plates (1), a cloth placing roller (3) is mounted on each support frame (2), one end of each cloth placing roller (3) is connected with a cloth placing motor (26), an output shaft of each cloth placing motor (26) is fixedly connected with one end of each cloth placing roller (3), two fixing arms (4) are fixedly connected to the top of each support frame (2), and two first guide rollers (6) are mounted between the two fixing arms (4);
two second guide rollers (12) are arranged between the two mounting plates (1), the two second guide rollers (12) are distributed up and down, a first supporting roller (13) is also arranged between the two mounting plates (1), and the top of the second guide roller (12) on the upper side and the top of the first support roller (13) are positioned at the same level, a cutting shaft (7) is arranged between the first supporting roller (13) and the second guide roller (12) at the upper side, two ends of the cutting shaft (7) are arranged in the two mounting plates (1), a cutting motor (27) is fixedly arranged on the outer wall of one of the mounting plates (1), the cutting motor (27) is fixedly connected with one end of the cutting shaft (7), two cutting blades (8) are fixedly mounted on the cutting shaft (7), and the two cutting blades (8) are respectively arranged on two sides of the suit cloth (5);
a second supporting roller (15) is arranged between the two mounting plates (1) and on one side of the first supporting roller (13), a supporting plate (14) is horizontally fixed on one side of the second supporting roller (15), the supporting plate (14) is fixedly mounted at the tops of the two mounting plates (1), a drying mechanism (9) is fixedly mounted above the supporting plate (14), side plates (11) are fixedly mounted at one ends of the two mounting plates (1) far away from the supporting frame (2), a cloth collecting roller (10) is mounted between the two side plates (11), and one end of the cloth collecting roller (10) is connected with a cloth collecting motor on the outer wall of one side plate (11);
the bottom of the two mounting plates (1) is horizontally fixed with a bottom plate (20), a pad seat (21) is fixedly mounted on the bottom plate (20), a dye solution tank (22) is fixedly mounted above the pad seat (21), a movable roller (17) is arranged on the inner side of the dye solution tank (22), two ends of the movable roller (17) are connected with first connecting arms (18), one ends of the two first connecting arms (18) are fixedly connected with a connecting rod (19), two ends of the connecting rod (19) respectively penetrate through the two mounting plates (1) and extend to the outer sides of the corresponding mounting plates (1) and are fixedly connected with second connecting arms (23), one end of each second connecting arm (23) is hinged to the end of an output rod of a driving cylinder (16), and one end of the driving cylinder (16) is hinged to the outer wall of the mounting plate (1);
a cutting plate (24) is horizontally arranged below the cutting shaft (7), two ends of the cutting plate (24) are respectively fixed with the inner walls of the two mounting plates (1) through welding, and a corresponding strip-shaped through groove (241) is formed in the position, corresponding to the cutting blade (8), of the cutting shaft (7);
the drying mechanism (9) comprises a shell (91), two sides of the bottom of the shell (91) are fixedly connected with the two mounting plates (1) respectively, an air knife (92) is fixedly mounted on the inner wall of the upper side of the shell (91), one end of the air knife (92) is provided with an air inlet (94), the air inlet (94) penetrates through the shell (91) and is communicated with the outside, and an electric heating pipe (93) is mounted on the inner side of the air knife (92);
an electric heating plate (28) is arranged at the top of the inner side of the pad seat (21), and the electric heating plate (28) is used for heating the dye liquor in the dye liquor tank (22).
2. Use of a dyeing unit in the process of dyeing suit cloth according to claim 1, characterized in that the dyeing temperature of the dye liquor in the dye liquor tank (22) is 47-55 ℃.
3. Use of a dyeing unit according to claim 1, characterized in that the blowing temperature of the air knife (92) is 60-85 ℃.
4. The application of the dyeing device in the suit cloth dyeing process according to claim 1, wherein in the first step, the ratio of clear water to hydrogen peroxide in the container is 7: 1.
5. Use of a dyeing unit in the dyeing process of cloth for western-style clothes according to claim 1, characterized in that the width of the outer wall of the two first connecting arms (18) is smaller than the width of the slot opening of the dye vat (22).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111575948A (en) * | 2020-05-21 | 2020-08-25 | 陈利平 | Printing and dyeing device for textile processing |
| CN111634724A (en) * | 2020-06-05 | 2020-09-08 | 绍兴上虞裕福服饰有限公司 | Weaving equipment that seamless knitted dress processing used |
| CN112227054B (en) * | 2020-09-24 | 2021-11-09 | 胡佳威 | Jade fiber blending fabric drying machine |
| CN112606555A (en) * | 2020-11-26 | 2021-04-06 | 赵红根 | Printing equipment for automobile leather production |
| CN113308830B (en) * | 2021-06-25 | 2023-02-10 | 济宁市纤维质量监测中心 | Loose fiber wet-steaming continuous dyeing equipment and dyeing method |
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