CN110372555A - A kind of method that electro-catalysis oxygen oxidation of beta-carrotene prepares canthaxanthin - Google Patents

A kind of method that electro-catalysis oxygen oxidation of beta-carrotene prepares canthaxanthin Download PDF

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CN110372555A
CN110372555A CN201910762538.9A CN201910762538A CN110372555A CN 110372555 A CN110372555 A CN 110372555A CN 201910762538 A CN201910762538 A CN 201910762538A CN 110372555 A CN110372555 A CN 110372555A
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catalyst
pole plate
electricity pole
graphene
canthaxanthin
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CN110372555B (en
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林龙
胡展
张涛
吕英东
朱龙龙
刘英瑞
张昊
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Wanhua Chemical Group Co Ltd
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8926Copper and noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/33Electric or magnetic properties
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C403/00Derivatives of cyclohexane or of a cyclohexene or of cyclohexadiene, having a side-chain containing an acyclic unsaturated part of at least four carbon atoms, this part being directly attached to the cyclohexane or cyclohexene or cyclohexadiene rings, e.g. vitamin A, beta-carotene, beta-ionone
    • C07C403/24Derivatives of cyclohexane or of a cyclohexene or of cyclohexadiene, having a side-chain containing an acyclic unsaturated part of at least four carbon atoms, this part being directly attached to the cyclohexane or cyclohexene or cyclohexadiene rings, e.g. vitamin A, beta-carotene, beta-ionone having side-chains substituted by six-membered non-aromatic rings, e.g. beta-carotene
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25B11/02Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form
    • C25B11/03Electrodes; Manufacture thereof not otherwise provided for characterised by shape or form perforated or foraminous
    • C25B11/031Porous electrodes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/20Processes
    • C25B3/23Oxidation

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Abstract

The invention discloses a kind of methods that electro-catalysis oxygen oxidation of beta-carrotene prepares canthaxanthin.Raw material beta carotene is dissolved in organic solvent, using gas oxygen source as oxidant, cell reaction one-step synthesis is carried out in the electrocatalysis oxidation apparatus for being filled with catalyst and obtains canthaxanthin.The invention has the advantages that reaction condition is mild, reaction process is easily controllable, environmentally protective, is suitble to industrialized production, and canthaxanthin yield is higher than 95%.

Description

A kind of method that electro-catalysis oxygen oxidation of beta-carrotene prepares canthaxanthin
Technical field
The invention belongs to nutrient chemistry product fields, and in particular to a kind of electro-catalysis oxygen oxidation of beta-carrotene preparation angle is yellow The method of element.
Background technique
Canthaxanthin (canthaxanthin, β, β-Carotene-4,4'-dione) also known as Chinese blister beetle flavine, apricot bacterioruberin, Canthaxanthin, cantaxanthin, edible orange 8, are a kind of orange-red carotenoid pigments of band, and a kind of anti-oxidant Agent.Canthaxanthin is naturally present in many foods, such as mushroom, shellfish, fish and eggs.This pigment can also be used Manual method manufacture, is mainly used in animal feed.
1980, Joachim Paust (US4212827) et al. reported the side that oxidation beta carotene prepares canthaxanthin Method.This method is to aoxidize beta carotene with chlorate or bromate in the presence of a catalyst, the disadvantage is that the reaction time is too long, Initiation is more difficult, and technique is unstable, uses more iodide.
2000, gloomy pretty tree (CN1277191) et al. aoxidized beta carotene, addition with alkali metal chlorate or bromate Catalyst be halogenation iodine, iodine or metal iodide.Halogenation iodine used includes lodine chloride, iodine trichloride, Iodide Bromide and tribromo Change iodine, halogenation iodine can be used with single kind or is used in mixed way with a variety of.
2001, Quesnel (EP1253131) research report was with H2O2For oxidant, I2For catalyst, chloroform or chlorine are selected Benzene is solvent, and at room temperature, canthaxanthin yield is up to 40%, although oxidant H2O2It is pollution-free, but this method yield is not It is high.
Toshiki Mori (US6313352) et al. carried out on the basis of Joachim Paust (US4212827) compared with Good improvement, the reaction time greatly shortens after improvement.Three steps of the preparation of canthaxanthin point: 1) beta carotene is dissolved in dichloromethane The aqueous solution of chlorate or bromate is added in flask by alkane;2) add halogenation iodine or iodine;3) add potassium iodide or sodium iodide.Angle is yellow Plain yield reaches 76%, the disadvantage is that the halogenation iodine used has special toxicity and volatility and yield lower and halogenation iodine With unstability.
2003, it was with sulfurous acid, bisulfites or acid that GC, which applies the method for strangling Gadamer (CN1417207) invention, The hypobromous acid that sulphite and bromate combine generation makees oxidant, so that canthaxanthin obtains good yield, while obvious Ground shortens the reaction time.The disadvantages of the method are as follows the hypobromous acid generated is unstable, it is difficult to realize industrialized production.
2003, Dubner Frank (EP1371642) et al. reported that oxidant NaClO solution is suitble to beta carotene oxygen Change prepares canthaxanthin, I2For catalyst, this method reaction yield is up to 71%.Wu Shilin (CN1793098) et al. invention is adjusted with acid It is yellow to aoxidize beta carotene preparation angle under the conditions of the light-illuminating of 200~800W for the aqueous oxidizing agent solution that good pH value is 2~5 Element.
2008, Pi Shiqing (CN101633633) et al. report beta carotene oxidation prepare canthaxanthin method be with H2O2For catalyst, using alkali metal chlorate or bromate as oxidant.This method canthaxanthin yield reaches 78%.
The above method exist to some extent reaction yield it is low, it is operational difference or environment it is unfriendly the problems such as.In view of existing The deficiency of technology needs to develop a kind of novel method for preparing canthaxanthin, with the more efficient work for more safely realizing canthaxanthin Industry metaplasia produces.
Summary of the invention
It is an object of the invention to propose a kind of method of a new step oxidative synthesis canthaxanthin.This method uses β-Hu Radish element electrocatalytic oxidation prepares canthaxanthin, and this method reaction yield is high, environmental-friendly, and reaction condition is mild and reaction process It is easily controllable, it is easy to accomplish industrialized production.
To reach the above goal of the invention, technical scheme is as follows:
A kind of method that electro-catalysis oxygen oxidation of beta-carrotene prepares canthaxanthin, raw material beta carotene has been dissolved in In solvent, using gas oxygen source as oxidant, one step of cell reaction is carried out in the electrocatalysis oxidation apparatus for being filled with catalyst Synthesis obtains canthaxanthin, reacts as follows:
Organic solvent of the present invention be one of methylene chloride, dichloroethanes, chloroform, carbon tetrachloride or a variety of, It is preferred that dichloroethanes;The quality dosage of organic solvent is 4~200 times, preferably 9~49 times of beta carotene quality.
Gas oxygen source of the present invention is the gaseous mixture (oxygen of air (oxygen purity 21%) or oxygen and nitrogen Content is 10~75v%);The preferred oxygen content of gas oxygen source is 15~40v%;Gas oxygen source flux is 0.08~0.8m3·h-1, It is preferred that 0.2~0.6m3·h-1
Current density is 10~800A/dm after cell reaction of the present invention is powered2, preferably 100~400A/dm2;Reaction Temperature is 20~70 DEG C, preferably 30~60 DEG C;Reaction time is 2~20h, preferably 6~15h.
Catalyst of the present invention is Au-CuO/ white bole-graphene, and the catalyst includes active component, helps Agent and carrier, the active component include Au and CuO, and the auxiliary agent is white bole, and the carrier is graphene, wherein to urge It is counted on the basis of the weight of agent, the content of Au is 0.5~8wt%, preferably 2~6wt%;The content of CuO is 1~10wt%, excellent Select 4~8wt%;Graphene content is 72~86wt%, preferably 75~82wt%;Remaining is white bole.On under power on condition Catalyst and Interaction Law of Electric Current are stated, good synergy has been embodied.
The preparation method of catalyst of the present invention comprises the steps of:
Step (1): graphene solid powder and white bole solid powder are added in low mass molecule alcohol and are ultrasonically treated To being completely dispersed;
Step (2): the mixed system of step (1) is dry, it roasts, is obtained after Temperature fall white in inert gas atmosphere Clay-graphene;
Step (3): gold chloride and copper nitrate are dissolved in the water, after step (2) obtained white bole-graphene is added It is ultrasonically treated;
Step (4): the mixed system of step (3) is transferred in reaction kettle and carries out the bored kettle heat treatment of two-part;
Step (5): it after the drying of step (4) products therefrom, roasts in inert gas atmosphere, is made centainly with pelletizer Au-CuO/ white bole-graphen catalyst of partial size.
In the present invention, the low mass molecule alcohol in the step (1) includes one of methanol, ethyl alcohol, normal propyl alcohol and isopropanol Or a variety of, preferably methanol and/or ethyl alcohol, the dosage of low mass molecule alcohol are that well known can oxidize metal object solid powder and carrier is super Fully decentralized dosage after sound, sonication treatment time are 3~13h, preferably 5~10h.
In the present invention, in the step (2) drying temperature be 65~100 DEG C, preferably 75~85 DEG C, drying time be 2~ 8h, preferably 3~6h, maturing temperature be 850~1100 DEG C, preferably 900~1000 DEG C, calcining time be 3~10h, preferably 4~ 8h。
In the present invention, the dosage of water is 5~35 times of gold chloride and copper nitrate gross mass in the step (3), preferably 10 ~20 times, sonication treatment time is 3~13h, preferably 5~10h.
In the present invention, two-part bored kettle heat treatment in the step (4), first segment in 110~160 DEG C of bored kettles reactions 10~ 50h, second segment react 10~50h in 160~260 DEG C of bored kettles.
In the present invention, in the step (5) drying temperature be 100~140 DEG C, preferably 110~130 DEG C, drying time 6 ~for 24 hours, preferably 10~16h, maturing temperature is 850~1100 DEG C, and preferably 900~1000 DEG C, calcining time is 3~10h, preferably 4~8h, catalyst particle size are 0.3~1.25mm, preferably 0.6~1mm.
In the present invention, the electrocatalysis oxidation apparatus is as shown in the picture, includes microporous positive electricity pole plate a, porous negative electricity Pole plate b, heating furnace c, loading catalyst d, thermocouple e, intelligent temperature controller f, DC power supply g, gas oxygen source h, pedestal i, Gas chamber j, circulating pump k, liquid storage equipment l, inlet m, liquid outlet n, pressure reducing valve o, gas outlet p, reactor shell q.Wherein, micropore Porous positive electricity pole plate a, porous negative electricity pole plate b are separately connected the electric contact of DC power supply g, and reactor shell q is embedded in heating furnace c In, inlet m is located at reactor shell bottom and above microporous positive electricity pole plate a, and liquid outlet n is located at porous negative electricity pole plate Above b, inlet m and liquid outlet n pass sequentially through pipeline and are connected to form circuit, and the mating thermocouple e of intelligent temperature controller f is to adding Hot stove c is controlled.
The aperture of microporous positive electricity pole plate a of the present invention is 20~60 μm, preferably 30~50 μm;The porous negative electricity The aperture of pole plate b is 0.1~1mm, preferably 0.3~0.7mm.
The filling ratio of height to diameter of catalyst is (1.5~5): 1, preferably (2~4) in electrocatalysis oxidation apparatus of the present invention: 1;The volume of organic solvent and the admission space ratio of catalyst are (0.5~100): 1, preferably (25~75): 1;The stream of circulating pump k Speed is 1~50mL/min, preferably 15~35mL/min.
The positive effect of the present invention is:
(1) most clean reagent-electronics is used, it is completely nuisanceless, it is the important skill of current " green synthetic chemistry " Art;
(2) carrying out beta carotene oxidative synthesis canthaxanthin as oxidant using air or oxygen gaseous mixture is green oxidation Approach, and air or oxygen gaseous mixture abundance, it is easy to use, it is cheap and easy to get, it is more suitable for industrial production;
(3) reaction condition is mild and reaction process is easily controllable, therefore safer, efficient;Production operation difficulty is low, reaction High income is higher than 95%, has industrial value.
Detailed description of the invention
Fig. 1 is the schematic device that electro-catalysis oxygen oxidation of beta-carrotene of the present invention prepares canthaxanthin.
In figure: a and b is respectively microporous positive electricity pole plate and porous negative electricity pole plate;C is heating furnace;D is filling catalysis Agent;E is thermocouple;F is intelligent temperature controller;G is DC power supply;H is gas oxygen source;I is pedestal;J is gas chamber;K is to follow Ring pump;L is liquid storage equipment;M is inlet;N is liquid outlet;O is pressure reducing valve;P is gas outlet;Q is reactor shell.
Specific embodiment
In order to which technical characteristic and content of the invention is understood in detail, portion of the invention is described in more detail below Divide embodiment.Although describing some embodiments of the invention in embodiment, however, it is to be appreciated that can be in a variety of manners Realize the present invention without that should be limited by the embodiments set forth herein.
Raw material (beta carotene) and gained target product (canthaxanthin) use standard by efficient liquid phase chromatographic analysis purity Sample establishes external standard curve, and measured purity is all the purity of liquid phase external standard method.Analysis condition is as follows:
Liquid chromatogram instrument model Agilent 1260;Chromatographic column C30 column YMC carotenoid S-5um (4.6* 250mm);Mobile phase is acetonitrile: isopropanol=9:1 (mass ratio);Column temperature is 30 DEG C;Flow velocity is 2.0ml/min;Sample volume is 10.0 μ L, Detection wavelength 474nm.
Au-CuO/ white bole-graphen catalyst determines group by ICP element spectrum analysis instrument and infrared carbon sulfur analyzer At content.ICP element spectrum analysis instrument model JB-750 type, jiangsu wuxi Jie Bo electric appliance Science and Technology Ltd.;Infrared Carbon-sulphur Analyzer model CS996, jiangsu wuxi Jie Bo electric appliance Science and Technology Ltd..
Reagent and solvent used in embodiment and comparative example are purchased from Shanghai Mike's woods biochemical technology Co., Ltd:
Reagent Purity/%
Graphene 99%
White bole 99%
Gold chloride 99.9%
Copper nitrate 99%
Methanol 99.9%
Ethyl alcohol 99.8%
Normal propyl alcohol 99.8%
Isopropanol 99.5%
Methylene chloride 99.9%
Dichloroethanes 99%
Chloroform 99%
Carbon tetrachloride 99.5%
Beta carotene 99%
Embodiment 1
412g graphene solid powder and 100g white bole solid powder are added in 1536g methanol, 3h is ultrasonically treated After obtain mixed system a.The filtered solid of mixed system a is dried into 2h at 65 DEG C, then in 850 DEG C of height in nitrogen atmosphere The lower roasting 10h of temperature obtains white bole-graphene carrier.Weigh gold chloride and copper nitrate solid each 6g and 135g to be dissolved in 705g pure In water, it is added after aforementioned gained white bole-graphene carrier after carrying out ultrasonic treatment 3h and obtains mixed system b.By mixed system b Prior to 110 DEG C bored kettle reaction 10h are transferred in the autoclave of polytetrafluoro lining, react 10h then at 160 DEG C of bored kettles.Then The dry 6h at 100 DEG C, then 10h is roasted under 850 DEG C of high temperature in nitrogen atmosphere, partial size finally, which is made, with pelletizer is Au-CuO/ white bole-graphen catalyst Cat1 of 0.3mm.It measures Au through ICP element spectrum analysis and Infrared Carbon-sulphur analysis and contains Amount is 0.52wt%, and CuO content is 10.01wt%, and graphene content is 72wt%.
Embodiment 2
688g graphene solid powder and 40g white bole solid powder are added in 2184g normal propyl alcohol, are ultrasonically treated Mixed system a is obtained after 13h.By the filtered solid of mixed system a at 100 DEG C dry 8h, then in nitrogen atmosphere in 3h is roasted under 1100 DEG C of high temperature obtains white bole-graphene carrier.Weigh gold chloride and copper nitrate solid each 128g and 19g dissolution In 5145g pure water, it is added after aforementioned gained white bole-graphene carrier after carrying out ultrasonic treatment 13h and obtains mixed system b. Mixed system b is transferred in the autoclave of polytetrafluoro lining prior to 160 DEG C bored kettle reaction 50h, it is anti-then at 260 DEG C of bored kettles Answer 50h.Then it is dried for 24 hours at 140 DEG C, then roasts 3h under 1100 DEG C of high temperature in nitrogen atmosphere, finally use granulation mechanism Au-CuO/ white bole-graphen catalyst the Cat2 for being 1.25mm at partial size.Through ICP element spectrum analysis and Infrared C sulphur content It is 8wt% that analysis, which measures Au content, and CuO content is 1.01wt%, and graphene content is 85.99wt%.
Embodiment 3
461g graphene solid powder and 85g white bole solid powder are added in 1638g methanol, after being ultrasonically treated 5h Obtain mixed system a.The filtered solid of mixed system a is dried into 3h at 75 DEG C, then in 900 DEG C of high temperature in nitrogen atmosphere Lower roasting 8h obtains white bole-graphene carrier.Weigh gold chloride and copper nitrate solid each 24g and 115g to be dissolved in 1390g pure In water, it is added after aforementioned gained white bole-graphene carrier after carrying out ultrasonic treatment 5h and obtains mixed system b.By mixed system b Prior to 120 DEG C bored kettle reaction 20h are transferred in the autoclave of polytetrafluoro lining, react 20h then at 180 DEG C of bored kettles.Then The dry 10h at 110 DEG C, then 8h is roasted under 900 DEG C of high temperature in nitrogen atmosphere, partial size finally, which is made, with pelletizer is Au-CuO/ white bole-graphen catalyst Cat3 of 0.6mm.It measures Au through ICP element spectrum analysis and Infrared Carbon-sulphur analysis and contains Amount is 1.98wt%, and CuO content is 8.04wt%, and graphene content is 75.98wt%.
Embodiment 4
615g graphene solid powder and 60g white bole solid powder are added in 2025g isopropanol, are ultrasonically treated Mixed system a is obtained after 10h.The filtered solid of mixed system a is dried into 6h at 85 DEG C, then in 1000 in nitrogen atmosphere Roasting 4h obtains white bole-graphene carrier under DEG C high temperature.It weighs gold chloride and copper nitrate solid each 90g and 71g is dissolved in In 3220g pure water, it is added after aforementioned gained white bole-graphene carrier after carrying out ultrasonic treatment 10h and obtains mixed system b.It will Mixed system b is transferred in the autoclave of polytetrafluoro lining prior to 150 DEG C bored kettle reaction 40h, then at 240 DEG C of bored kettle reactions 40h.Then the dry 16h at 130 DEG C, then 4h is roasted under 1000 DEG C of high temperature in nitrogen atmosphere, finally it is made of pelletizer Partial size is Au-CuO/ white bole-graphen catalyst Cat4 of 1mm.It is measured through ICP element spectrum analysis and Infrared Carbon-sulphur analysis Au content is 6wt%, and CuO content is 4.01wt%, and graphene content is 81.99wt%.
Embodiment 5
520g graphene solid powder and 65g white bole solid powder are added in 1755g ethyl alcohol, after being ultrasonically treated 8h Obtain mixed system a.The filtered solid of mixed system a is dried into 4.5h at 80 DEG C, then in 950 DEG C of height in nitrogen atmosphere The lower roasting 6h of temperature obtains white bole-graphene carrier.Weigh gold chloride and copper nitrate solid each 53g and 91g to be dissolved in 2160g pure In water, it is added after aforementioned gained white bole-graphene carrier after carrying out ultrasonic treatment 7.5h and obtains mixed system b.By mixture It is that b is transferred in the autoclave of polytetrafluoro lining prior to 135 DEG C bored kettle reaction 30h, reacts 30h then at 210 DEG C of bored kettles.So The dry 13h at 120 DEG C afterwards, then 6h is roasted under 950 DEG C of high temperature in nitrogen atmosphere, partial size finally, which is made, with pelletizer is Au-CuO/ white bole-graphen catalyst Cat5 of 0.8mm.It measures Au through ICP element spectrum analysis and Infrared Carbon-sulphur analysis and contains Amount is 4.08wt%, and CuO content is 5.94wt%, and graphene content is 79.99wt%.
Embodiment 6
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 20 μm, porous negative electrode The aperture of plate b is 0.1mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 8.25cm, diameter are 5.5cm (ratio of height to diameter 1.5, volume 195.9mL), and Catalyst packing part is filled up with Cat1.
32.4g beta carotene is dissolved in 130g organic solvent dichloromethane (98mL) and is configured to beta carotene solution (quality of organic solvent is 4 times of beta carotene quality, and the volume of organic solvent and the admission space ratio of catalyst are 0.5) it, and is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 1mL/min, and with 0.08m3·h-1Gas Body flow leads to gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 10v%);After liquid establishes circulation, pass through intelligent temperature Spending controller f control temperature of reaction system is 20 DEG C;800A/dm is provided by DC power supply g2Electric current, electrocatalytic oxidation is anti- After answering 2h, reaction solution is sampled and carries out efficient liquid phase chromatographic analysis, measuring raw material beta carotene conversion ratio is 97.39%, angle Flavine yield is 95.28%.
Embodiment 7
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 60 μm, porous negative electrode The aperture of plate b is 1mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 18.5cm, diameter are 3.7cm (ratio of height to diameter 5, volume 198.8mL), and Catalyst packing part is filled up with Cat2.
122.8g beta carotene is dissolved in 24553g organic solvent dichloroethanes (19881mL) and is configured to β-carrot (quality of organic solvent is 200 times of beta carotene quality, the volume of organic solvent and the admission space of catalyst to plain solution Than for 100), and it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 50mL/min, and with 0.8m3·h-1 Gas flow lead to gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 75v%);After liquid establishes circulation, pass through intelligence Energy temperature controller f control temperature of reaction system is 70 DEG C;10A/dm is provided by DC power supply g2Electric current, electrocatalytic oxidation After reacting 20h, reaction solution is sampled and carries out efficient liquid phase chromatographic analysis, measuring raw material beta carotene conversion ratio is 96.14%, Canthaxanthin yield is 95.62%.
Embodiment 8
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 30 μm, porous negative electrode The aperture of plate b is 0.3mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 10cm, diameter are 5cm (ratio of height to diameter 2, volume 196.3mL), and Catalyst packing part is filled up with Cat3.
809g beta carotene is dissolved in 7281g organic solvents, chloroform (4906mL) and is configured to beta carotene solution (quality of organic solvent is 9 times of beta carotene quality, the volume of organic solvent and the admission space ratio of catalyst be 25), And it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 15mL/min, and with 0.2m3·h-1Gas flow Logical gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 15v%);After liquid establishes circulation, controlled by intelligent temperature It is 30 DEG C that device f, which controls temperature of reaction system,;400A/dm is provided by DC power supply g2Electric current, after electrocatalysis oxidation reaction 6h, Reaction solution is sampled and carries out efficient liquid phase chromatographic analysis, measuring raw material beta carotene conversion ratio is 97.51%, canthaxanthin yield It is 96.55%.
Embodiment 9
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 50 μm, porous negative electrode The aperture of plate b is 0.7mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 16cm, diameter are 4cm (ratio of height to diameter 4, volume 201mL), and Catalyst packing part is filled up with Cat4.
490.6g beta carotene is dissolved in 24040g organic solvent carbon tetrachloride (15072mL) and is configured to β-carrot (quality of organic solvent is 49 times of beta carotene quality, the volume of organic solvent and the admission space of catalyst to plain solution Than for 75), and it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 35mL/min, and with 0.6m3·h-1's Gas flow leads to gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 40v%);After liquid establishes circulation, pass through intelligence It is 60 DEG C that temperature controller f, which controls temperature of reaction system,;100A/dm is provided by DC power supply g2Electric current, electrocatalytic oxidation After reacting 15h, reaction solution is sampled and carries out efficient liquid phase chromatographic analysis, measuring raw material beta carotene conversion ratio is 97.95%, Canthaxanthin yield is 96.75%.
Embodiment 10
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 40 μm, porous negative electrode The aperture of plate b is 0.5mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 13.5cm, diameter are 4.5cm (ratio of height to diameter 3, volume 214.6mL), and Catalyst packing part is filled up with Cat5.
456.9g beta carotene is dissolved in 13252g organic solvent dichloroethanes (10730mL) and is configured to β-carrot (quality of organic solvent is 29 times of beta carotene quality, the volume of organic solvent and the admission space of catalyst to plain solution Than for 50), and it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 25mL/min, and with 0.4m3·h-1's Gas flow leads to gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 27v%);After liquid establishes circulation, pass through intelligence It is 45 DEG C that temperature controller f, which controls temperature of reaction system,;250A/dm is provided by DC power supply g2Electric current, electrocatalytic oxidation After reacting 8h, reaction solution is sampled and carries out efficient liquid phase chromatographic analysis, measuring raw material beta carotene conversion ratio is 98.93%, Canthaxanthin yield is 98.45%.
Embodiment 11
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 40 μm, porous negative electrode The aperture of plate b is 0.5mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 13.5cm, diameter are 4.5cm (ratio of height to diameter 3, volume 214.6mL), and Catalyst packing part is filled up with Cat5.
456.9g beta carotene is dissolved in 13252g organic solvent dichloroethanes (10730mL) and is configured to β-carrot (quality of organic solvent is 29 times of beta carotene quality, the volume of organic solvent and the admission space of catalyst to plain solution Than for 50), and it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 25mL/min, and with 0.4m3·h-1's Gas flow blowing air (oxygen content 21v%);After liquid establishes circulation, reactant is controlled by intelligent temperature controller f Be temperature be 45 DEG C;250A/dm is provided by DC power supply g2Electric current, after electrocatalysis oxidation reaction 8h, reaction solution is sampled Efficient liquid phase chromatographic analysis is carried out, measuring raw material beta carotene conversion ratio is 99.12%, and canthaxanthin yield is 97.41%.
Comparative example 1
This comparative example does not use electro-catalysis.
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 40 μm, porous negative electrode The aperture of plate b is 0.5mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 13.5cm, diameter are 4.5cm (ratio of height to diameter 3, volume 214.6mL), and Catalyst packing part is filled up with Cat5.
456.9g beta carotene is dissolved in 13252g organic solvent dichloroethanes (10730mL) and is configured to β-carrot (quality of organic solvent is 29 times of beta carotene quality, the volume of organic solvent and the admission space of catalyst to plain solution Than for 50), and it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 25mL/min, and with 0.4m3·h-1's Gas flow leads to gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 27v%);After liquid establishes circulation, pass through intelligence It is 45 DEG C that temperature controller f, which controls temperature of reaction system, samples after 8h to reaction solution and carries out efficient liquid phase chromatographic analysis, measures original Expect that beta carotene conversion ratio is 41.11%, canthaxanthin yield is 33.41%.
Comparative example 2
This comparative example substitutes catalyst prepared by the present invention with graphene.
As shown in the picture, in electrocatalysis oxidation apparatus, the aperture of microporous positive electricity pole plate a is 40 μm, porous negative electrode The aperture of plate b is 0.5mm, Catalyst packing part between microporous positive electricity pole plate a and porous negative electricity pole plate b it is a height of 13.5cm, diameter are 4.5cm (ratio of height to diameter 3, volume 214.6mL), and Catalyst packing part is filled up with graphene.
456.9g beta carotene is dissolved in 13252g organic solvent dichloroethanes (10730mL) and is configured to β-carrot (quality of organic solvent is 29 times of beta carotene quality, the volume of organic solvent and the admission space of catalyst to plain solution Than for 50), and it is transferred in liquid storage equipment l;Opening circulating pump k setting flow rate of liquid is 25mL/min, and with 0.4m3·h-1's Gas flow leads to gaseous mixture (gaseous mixture of oxygen and nitrogen, oxygen content 27v%);After liquid establishes circulation, pass through intelligence It is 45 DEG C that temperature controller f, which controls temperature of reaction system,;250A/dm is provided by DC power supply g2Electric current, electrocatalytic oxidation After reacting 8h, reaction solution is sampled and carries out efficient liquid phase chromatographic analysis, measuring raw material beta carotene conversion ratio is 60.23%, Canthaxanthin yield is 47.89%.
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill Many modifications and changes are obvious for the those of ordinary skill in art field.

Claims (10)

1. a kind of method that electro-catalysis oxygen oxidation of beta-carrotene prepares canthaxanthin, raw material beta carotene is dissolved in organic In solvent, using gas oxygen source as oxidant, one step of cell reaction is carried out in the electrocatalysis oxidation apparatus for being filled with catalyst and is closed At obtaining canthaxanthin.
2. the method according to claim 1, wherein the organic solvent is methylene chloride, dichloroethanes, chloroform With one of carbon tetrachloride or a variety of, preferably dichloroethanes;The quality dosage of organic solvent be beta carotene quality 4~ 200 times, preferably 9~49 times.
3. the method according to claim 1, wherein the gas oxygen source is that (oxygen purity is air And/or the gaseous mixture of oxygen and nitrogen 21%) (oxygen content is 10~75v%);The preferred oxygen content of gas oxygen source be 15~ 40v%;Gas oxygen source flux is 0.08~0.8m3·h-1, preferably 0.2~0.6m3·h-1
4. the method according to claim 1, wherein the cell reaction be powered after current density be 10~ 800A/dm2, preferably 100~400A/dm2;Reaction temperature is 20~70 DEG C, preferably 30~60 DEG C;Reaction time is 2~20h, excellent Select 6~15h.
5. being urged the method according to claim 1, wherein the catalyst is Au-CuO/ white bole-graphene Agent includes active component, auxiliary agent and carrier, and the active component includes Au and CuO, and the auxiliary agent is white bole, the carrier For graphene;Wherein, it is counted on the basis of the weight of catalyst, the content of Au is 0.5~8wt%, preferably 2~6wt%;CuO's Content is 1~10wt%, preferably 4~8wt%;Graphene content is 72~86wt%, preferably 75~82wt%;Remaining is white pottery Soil.
6. method according to any one of claims 1-5, which is characterized in that the preparation step of the catalyst are as follows:
Step (1): graphene solid powder and white bole solid powder are added in low mass molecule alcohol and are ultrasonically treated to complete Full dispersion;
Step (2): the mixed system of step (1) is dry, it is roasted in inert gas atmosphere, white pottery is obtained after Temperature fall Soil-graphene;
Step (3): gold chloride and copper nitrate are dissolved in the water, and are carried out after step (2) obtained white bole-graphene is added Ultrasonic treatment;
Step (4): the mixed system of step (3) is transferred in reaction kettle and carries out the bored kettle heat treatment of two-part;
Step (5): it after the drying of step (4) products therefrom, is roasted in inert gas atmosphere, certain partial size is made with pelletizer Au-CuO/ white bole-graphen catalyst.
7. according to the method described in claim 6, it is characterized in that, in the step (1) low mass molecule alcohol include methanol, ethyl alcohol, One of normal propyl alcohol and isopropanol are a variety of, preferably methanol and/or ethyl alcohol;Sonication treatment time be 3~13h, preferably 5~ 10h;
Drying temperature is 65~100 DEG C in the step (2), and preferably 75~85 DEG C, drying time is 2~8h, preferably 3~6h; Maturing temperature is 850~1100 DEG C, and preferably 900~1000 DEG C, calcining time is 3~10h, preferably 4~8h;
The dosage of water is 5~35 times of gold chloride and copper nitrate gross mass in the step (3), preferably 10~20 times;At ultrasound The reason time is 3~13h, preferably 5~10h;
Two-part bored kettle heat treatment in the step (4), first segment react 10~50h in 110~160 DEG C of bored kettles, second segment in 160~260 DEG C of bored kettles react 10~50h;
In the step (5) drying temperature be 100~140 DEG C, preferably 110~130 DEG C, drying time be 6~for 24 hours, preferably 10 ~16h;Maturing temperature is 850~1100 DEG C, and preferably 900~1000 DEG C, calcining time is 3~10h, preferably 4~8h;Catalyst Partial size is 0.3~1.25mm, preferably 0.6~1mm.
8. the method according to claim 1, wherein the electrocatalysis oxidation apparatus includes microporous positive electrode Plate a, porous negative electricity pole plate b, heating furnace c, loading catalyst d, thermocouple e, intelligent temperature controller f, DC power supply g, gas Oxygen source h, pedestal i, gas chamber j, circulating pump k, liquid storage equipment l, inlet m, liquid outlet n, pressure reducing valve o, gas outlet p, reactor enclosure Body q;
Wherein, microporous positive electricity pole plate a, porous negative electricity pole plate b are separately connected the electric contact of DC power supply g, reactor shell q In heating furnace c, inlet m is located at reactor shell bottom and above microporous positive electricity pole plate a, and liquid outlet n is located at Above porous negative electricity pole plate b, inlet m and liquid outlet n pass sequentially through pipeline and are connected to form circuit, and intelligent temperature controller f matches Set thermocouple e controls heating furnace c.
9. method according to claim 1 to 8, which is characterized in that the hole of the microporous positive electricity pole plate a Diameter is 20~60 μm, preferably 30~50 μm;The aperture of the porous negative electricity pole plate b is 0.1~1mm, preferably 0.3~0.7mm.
10. method according to claim 1 to 9, which is characterized in that be catalyzed in the electrocatalysis oxidation apparatus The filling ratio of height to diameter of agent is (1.5~5): 1, preferably (2~4): 1;The volume of organic solvent and the admission space ratio of catalyst are (0.5~100): 1, preferably (25~75): 1;The flow velocity of circulating pump k is 1~50mL/min, preferably 15~35mL/min.
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CN111423349A (en) * 2020-04-02 2020-07-17 万华化学集团股份有限公司 Synthetic method of canthaxanthin
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CN1827213A (en) * 2006-04-07 2006-09-06 浙江大学 Supported nano Au catalyst and method for preparing the same
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