CN110372240A - A kind of room temperature conserves the preparation and application of cheap alkali-excited cement - Google Patents

A kind of room temperature conserves the preparation and application of cheap alkali-excited cement Download PDF

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Publication number
CN110372240A
CN110372240A CN201910835460.9A CN201910835460A CN110372240A CN 110372240 A CN110372240 A CN 110372240A CN 201910835460 A CN201910835460 A CN 201910835460A CN 110372240 A CN110372240 A CN 110372240A
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cement
room temperature
preparation
alkali
conserves
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CN110372240B (en
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彭美勋
马洪超
刘文伟
肖秋国
宋飞
朱赞宇
樊鑫锋
李广
周心怡
矫心悦
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Hunan xiangchuxian road environmental protection technology Co., Ltd
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Hunan University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/04Alkali metal or ammonium silicate cements ; Alkyl silicate cements; Silica sol cements; Soluble silicate cements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses the preparation and application that a kind of room temperature conserves cheap alkali-excited cement, by after a small amount of industrial soda and potassium aluminosilicate sodium and calcareous raw material combined grinding, in 1250 ~ 1300 DEG C of calcinings, simultaneously chilling obtains clinker, clinker is finely ground to be uniformly blended into sodium silicate 3.0 ~ 10.0% that modulus is 1.0 ~ 2.0 after powder up to cement, water is added to mix vibration moulding test block when cement use, room temperature moisture-keeping maintaining 28 days was simultaneously placed in saturated with moisture at first 7 days.Cement prepared by the present invention have the characteristics that raw material extensively, cheap, low consumption and low-carbon emission and performance stablize easily-controllable, have broad application prospects.

Description

A kind of room temperature conserves the preparation and application of cheap alkali-excited cement
Technical field
The invention belongs to cement constructional material and its application field, in particular to the preparation method of alkali-excited cement and its make Use method.
Background technique
The patent right of portland cement is obtained so far from Englishman J. A Sipuding in 1824, the huge silicate cement of production capacity The nearly 200 Nian Laiwei development of human civilization of mud has made distinctions won on the battlefield, but the preparation of its main constituent-portland cement clinker is still deposited It is high in carbon emission, energy consumption and material consumption, dust and sulphur oxides of nitrogen gas is seriously polluted and the outstanding problems such as anti-corrosion durability difference.Alkali Excited cement has outstanding advantages of early strong, anticorrosive and freeze thawing is good, can largely utilize solid slag, and low-carbon energy-saving is environmentally friendly, It is considered as one of the novel concrete kind of most possible substitution portland cement.Traditional alkali-excited cement is to be excited with highly basic Active amorphous aluminosilicate (calcium) salt and the bicomponent cement hardened become the bottle for hindering it to promote and apply there are still many deficiencies Neck: (1) kaolinic chemical composition is relatively distant from upper crust average value, and resource is more rare, and other alkali-excited cements is main Raw material such as flyash and blast-furnace cinder etc. are because being largely used as the admixture of portland cement due to rise in price, therefore its cost of material is born Sorrow;(2) the industrial alkali-activator largely mixed is (by Na2O meter accounts for 3 ~ 14wt%) keep its cost high, and be easy to the accumulation of salt in the surface soil and Influence durability;(3) the intrinsic composition variability of industrial residue make with the alkali-excited cement performance of its primary raw material preparation with Preparation process is difficult to stablize regulation and standardization.Patent CN102730996A discloses a kind of preparation of one pack system alkali-excited cement Method, being will be containing SiO2、Al2O3950 DEG C~1200 DEG C heat preservations are blended in the solid material and alkali of CaO to calcine, and are ground again after cooling Mill obtains cement, the Behavior of Hardened Cement Paste that when use will be hardened after the direct aquation of cement powder in 50~80 DEG C of moisture-keeping maintainings.But the water Na in mud2O+0.658K2O content is 6~25%, is not reduced compared with traditional two-component alkali-excited cement, and alkali metal comes entirely Derived from expensive industrial alkali salt, although its calcination temperature is lower, its cost is still higher without apparent advantage.Peng Meixun Deng research (Applied Clay Science, 2017,139:64 ~ 71) show SiO2、Al2O3, CaO, MgO and Na2O's For mixture clinker obtained by 1200 DEG C or less calcinings mainly by various crystallization phase compositions, aquation is mutually also mainly crystal phase.Due to Only a small number of crystal phases have gelling, so that the gelling of cement is restricted, this is amorphous phase with cement and aquation body There is very big difference in good cementing property alkali-excited cement.
Summary of the invention
Ca aluminosilicate igneous fusion chilling is obtained into the blast-furnace cinder based on amorphous glass phase, the latter has very high Alkali-activated carbonatite gelling.The melting temperature of the latter can be significantly reduced in alkali metal component incorporation ca aluminosilicate raw material and improves its reaction Activity, alkali-activator volume can also be reduced by preparing alkali-excited cement as active constituent using it, to reduce cost in terms of two.This A kind of preparation method for being designed to provide room temperature and conserving cheap alkali-excited cement of invention is with glass phase by firing Main, chemical composition is mainly SiO2、Al2O3、CaO、Na2O and K2The clinker of O prepares the low alkali-activated carbonatite water of alkali-activator consumption Mud.
To achieve the above object, the technical solution adopted by the present invention are as follows: a kind of room temperature conserves the system of cheap alkali-excited cement Preparation Method is mixed by industrial soda, calcareous raw material and potassium aluminosilicate sodium raw materials, is levigate to the fineness sieved with 100 mesh sieve entirely, then in oxygen Change in atmosphere and obtain dry clinker in 1250 ~ 1350 DEG C of fully calcined rear chillings, levigate clinker is thin to 200 mesh screen residue≤10% Sodium silicate is mixed after degree, and cement is made.
As more specifically embodiment, the potassium aluminosilicate sodium raw materials refer to that chemical composition must contain SiO2、Al2O3、Na2O And/or K2The solid matter of O, it is desirable that it is in 1100 DEG C of fully oxidized calcined residues, SiO2+Al2O3+Na2O+K2O+ The quality accounting of CaO+MgO is no less than 95.0%, and in SiO2+Al2O3+Na2O+K2In the gross mass of O+CaO+MgO, each component contains Amount is respectively CaO:0 ~ 5.0%, MgO:0 ~ 2.0%, SiO2: 50.0 ~ 75.0%, Al2O3: 15.0 ~ 35.0%, Na2O+K2O:5.0 ~ 11.0%。
As more specifically embodiment, the industrial soda refers to that caustic soda and/or soda ash, volume press contained Na2O with Mass ratio of the potassium aluminosilicate sodium raw materials after 1100 DEG C of oxidizing roastings is calculated as 0 ~ 2.0%.
As more specifically embodiment, the calcareous raw material refers to the raw material that CaO object phase can be generated when independent calcining, Volume is calculated as 44.0% ~ 80.0% by contained CaO and mass ratio of the potassium aluminosilicate sodium raw materials after 1100 DEG C of oxidizing roastings.
As more specifically embodiment, the sodium silicate is containing water-soluble SiO2And Na2The raw material of O, volume are pressed Contained SiO2+Na2The quality of O is calculated as the 3.0% ~ 10.0% of chamotte powder, and the modulus of sodium silicate is 1.0 ~ 2.0.
As more specifically embodiment, chilling is the common water quenching cooling method of blast-furnace cinder chilling after the calcining, The control of water-quenching water amount is dry anhydrous to the clinker being cooled to room temperature.
The present invention also provides the application methods that a kind of room temperature such as above method preparation conserves cheap alkali-excited cement, first will Sodium silicate water dissolved dilution is uniformly mixed with chamotte powder after cooling and prepares slurry, forms slurry vibratory compaction to obtain water Cement paste test block, room temperature moisture-keeping maintaining 28 days.Corresponding liquid-solid ratio need to meet the fluidity of vibratory compaction requirement.
As the embodiment of optimization, before cement paste test block 7 days in the air of saturated humidity room temperature conserve, 7 days it After continue in moisture or maintenance submerged in water was to 28 days.
As the embodiment of optimization, to meet the synthesis service performance of building element and saving cost, in test block forming Sandstone aggregate is mixed in preceding cement slurry and prepares concrete, and corresponding liquid-solid ratio need to be to meet workability of concrete and later period to make It is adjusted with performance.
The beneficial effects of the present invention are:
(1) compared with portland cement, cement of the present invention significantly reduces lime stone requirement and clinker burning temperature, carbon Discharge, energy consumption and cost can obviously reduce and service performance is substantially suitable.
(2) compared with traditional two-component alkali-excited cement, its industrial soda requirement of cement of the invention is lower and calcining is warm Degree is also far below the preparation temperature of slag and flyash, so that cement preparation cost is substantially reduced, and the former chemical composition is normal Passively change with production technology, formula is difficult to regulate and control, and strength character stability is poor, and the chemical composition of the latter and strength character Regulation can be stablized.
Specific embodiment
Below by specific embodiment, present invention be described in more detail, but the scope of protection of present invention is not limited to This.
Prepare soda ash, caustic soda, potassium aluminosilicate sodium raw materials and calcareous raw material, wherein potassium aluminosilicate sodium raw materials there are 6 kinds, are day Right rock mixtures, in 1100 DEG C of calcined residues, SiO2+Al2O3+Na2O+K2The quality accounting of O+CaO+MgO is 96 ~ 98%, remaining chemical composition is mainly Fe2O3With TiO2.With SiO2+Al2O3+Na2O+K2O+CaO+MgO is 100% 6 kinds of calculating See Table 1 for details for the chemical composition of potassium aluminosilicate sodium raw materials, and each component content meets CaO:0 ~ 5.0%, MgO:0 ~ 2.0%, SiO2: 50.0 ~ 75.0%, Al2O3: 15.0 ~ 35.0%, Na2O+K2O:5.0 ~ 11.0%.By soda ash or caustic soda and potassium aluminosilicate sodium and calcareous raw material It is mixed to get 12 raw mix formulas in proportion, the mixed proportion (see Table 2 for details) of each raw material meets in raw material: soda ash or caustic soda volume By Na therein2O is calculated as 0 ~ 2.0% in 1100 DEG C of calcined mass ratios with potassium aluminosilicate sodium raw materials, and calcareous raw material has mainly Ingredient is CaCO3Natural limestone, quick lime, white lime and four kinds of limy carbide slag, volume presses contained CaO and silicon Potassium aluminate sodium raw materials are calculated as 44.0% ~ 80.0% in 1100 DEG C of calcined mass ratios.By the small abrading-ball of mixture cement experiment Mill about half an hour, reaching the fineness of powder after grinding can be all by 100 mesh standard sieve.Raw meal powder after will be levigate is in common horse Not calcining in furnace (air atmosphere).The calcining maximum temperature of each raw material is within the scope of 1250 to 1350 DEG C, in the guarantor of maximum temperature The warm time is 3 hours.The clinker that calcining terminates to obtain takes out water quenching granulating cooling directly out of furnace, and control water-quenching water amount makes To cooling clinker be dry anhydrous.The chamotte powder that will be cooled to room temperature is milled to the fineness of 200 mesh sieve margin≤10% and just obtains Chamotte powder.Incorporation caustic soda adjusts its modulus in industrial waterglass (modulus 3.2), while mixing water and preparing cement paste to reach Required liquid-solid ratio.It is uniformly mixed in agitator for cement mortar after sodium silicate solution is cooling with chamotte powder, then will Slurry inserts vibratory compaction in the punching block that specification is 40 × 40 × 36 and forms the test block of prism cement paste, conserves in cement standard It is conserved in 20 DEG C of air of the humidity greater than 90% in case.Wherein the volume of sodium silicate presses its contained SiO2+Na2O is calculated as ripe The 3.0% ~ 10.0% of feed powder, the modulus of sodium silicate are that see Table 2 for details by 1.0 ~ 2.0().Test block continuation after hardening demoulding is conserving It is conserved in case, with 3 days and 28 day age compression strength of the loading velocity detection test block of 2KN/S.By the pressure resistance of test block in table 2 Degree it is found that corresponding cement should be able to basically reach or more than PO42.5 cement strength character.

Claims (9)

1. a kind of room temperature conserves the preparation method of cheap alkali-excited cement, by industrial soda, calcareous raw material and potassium aluminosilicate sodium raw materials It mixes, is levigate to the fineness sieved with 100 mesh sieve entirely, then being obtained in oxidizing atmosphere in 1250 ~ 1350 DEG C of fully calcined rear chillings Clinker is dried, cement is made in mixing sodium silicate after the fineness of levigate clinker to 200 mesh screen residue≤10%.
2. the preparation method that room temperature according to claim 1 conserves cheap alkali-excited cement, which is characterized in that described forges Chilling is the common water quenching cooling method of blast-furnace cinder chilling after burning, and water-quenching water amount control to the clinker being cooled to room temperature is drying It is anhydrous.
3. the preparation method that room temperature according to claim 1 conserves cheap alkali-excited cement, which is characterized in that the silicon Potassium aluminate sodium raw materials refer to that chemical composition must contain SiO2、Al2O3、Na2O and/or K2The solid matter of O, it is desirable that it is abundant at 1100 DEG C In residue after oxidizing roasting, SiO2+Al2O3+Na2O+K2The quality accounting of O+CaO+MgO is no less than 95.0%, and in SiO2+ Al2O3+Na2O+K2In the gross mass of O+CaO+MgO, each component content is respectively CaO:0 ~ 5.0%, MgO:0 ~ 2.0%, SiO2: 50.0 ~ 75.0%, Al2O3: 15.0 ~ 35.0%, Na2O+K2O:5.0 ~ 11.0%.
4. the preparation method of cheap alkali-excited cement is conserved with room temperature described in 3 according to claim 1, which is characterized in that industry Alkali refers to that caustic soda and/or soda ash, volume press contained Na2O and quality of the potassium aluminosilicate sodium raw materials after 1100 DEG C of oxidizing roastings The ratio between be calculated as 0 ~ 2.0%.
5. the preparation method of cheap alkali-excited cement is conserved with room temperature described in 3 according to claim 1, which is characterized in that calcareous Raw material refers to the raw material that CaO object phase can be generated when independent calcining, and volume is by contained CaO and potassium aluminosilicate sodium raw materials in 1100 DEG C of oxygen Change calcined mass ratio and is calculated as 44.0% ~ 80.0%.
6. the preparation method that room temperature according to claim 1 conserves cheap alkali-excited cement, which is characterized in that the sodium water Glass is containing water-soluble SiO2And Na2The raw material of O, volume press contained SiO2+Na2The quality of O be calculated as chamotte powder 3.0% ~ 10.0%, the modulus of sodium silicate is 1.0 ~ 2.0.
7. the room temperature of method preparation described in a kind of any one according to claim 1 ~ 6 conserves the use of cheap alkali-excited cement Method, which is characterized in that first by sodium silicate water dissolved dilution, be uniformly mixed after cooling with chamotte powder and prepare slurry, will starched Body vibratory compaction forms to obtain cement paste test block, and room temperature moisture-keeping maintaining 28 days.
8. the application method that room temperature according to claim 7 conserves cheap alkali-excited cement, which is characterized in that cement paste Before test block 7 days in the air of saturated humidity room temperature conserve, continue after 7 days in moisture or maintenance submerged in water be to 28 It.
9. room temperature according to claim 7 or 8 conserves the preparation and application of cheap alkali-excited cement, feature exists In incorporation sandstone aggregate prepares concrete in the cement slurry before test block forming.
CN201910835460.9A 2019-06-13 2019-09-05 Preparation and use method of normal-temperature-curing low-price alkali-activated cement Active CN110372240B (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN112592148A (en) * 2021-01-24 2021-04-02 湖南科技大学 Method for preparing structural material by utilizing brick-concrete building solid waste reclaimed sand powder with high doping amount
CN112592077A (en) * 2021-01-24 2021-04-02 湖南科技大学 Brick-concrete building waste residue cold-recycling cementing material and use method thereof
CN112592147A (en) * 2021-01-24 2021-04-02 湖南科技大学 Preparation and construction method of brick-concrete building waste residue regenerated road base inorganic mixture
CN113548823A (en) * 2021-08-23 2021-10-26 深圳大学 Potassium aluminosilicate nanogel precursor additive and application thereof in low-calcium system geopolymer
CN118084371A (en) * 2024-02-24 2024-05-28 湖南科技大学 Method for preparing alkali-activated cement by sodium chloride step-by-step calcination method
CN118420253A (en) * 2024-02-24 2024-08-02 湖南科技大学 Preparation method of low-carbon universal cement

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112592148A (en) * 2021-01-24 2021-04-02 湖南科技大学 Method for preparing structural material by utilizing brick-concrete building solid waste reclaimed sand powder with high doping amount
CN112592077A (en) * 2021-01-24 2021-04-02 湖南科技大学 Brick-concrete building waste residue cold-recycling cementing material and use method thereof
CN112592147A (en) * 2021-01-24 2021-04-02 湖南科技大学 Preparation and construction method of brick-concrete building waste residue regenerated road base inorganic mixture
CN112592147B (en) * 2021-01-24 2022-06-24 湖南科技大学 Preparation and construction method of brick-concrete building waste residue regenerated road base inorganic mixture
CN112592148B (en) * 2021-01-24 2022-06-28 湖南科技大学 Method for preparing structural material by utilizing brick-concrete building solid waste reclaimed sand powder with high doping amount
CN112592077B (en) * 2021-01-24 2022-06-28 湖南科技大学 Brick-concrete building waste residue cold-recycling cementing material and use method thereof
CN113548823A (en) * 2021-08-23 2021-10-26 深圳大学 Potassium aluminosilicate nanogel precursor additive and application thereof in low-calcium system geopolymer
CN118084371A (en) * 2024-02-24 2024-05-28 湖南科技大学 Method for preparing alkali-activated cement by sodium chloride step-by-step calcination method
CN118420253A (en) * 2024-02-24 2024-08-02 湖南科技大学 Preparation method of low-carbon universal cement

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