CN110371618A - A kind of return belt coal water cleans, material reclamation set - Google Patents
A kind of return belt coal water cleans, material reclamation set Download PDFInfo
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- CN110371618A CN110371618A CN201910594996.6A CN201910594996A CN110371618A CN 110371618 A CN110371618 A CN 110371618A CN 201910594996 A CN201910594996 A CN 201910594996A CN 110371618 A CN110371618 A CN 110371618A
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- coal water
- coal
- return belt
- belt
- storage tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
本发明提供一种回程皮带煤水清扫、物料回用装置,包括水洗清扫器、刮板清扫器、连接漏斗、煤水储存箱及搅拌器、螺旋泵以及煤水回用管道。本发明的效果:从回程皮带上清扫下来的煤水经收集后回送至皮带机上,消除了物料的流失;同时经清扫器清扫下来的煤水收集至煤水储存箱内呈煤浆状,回送至皮带物料上方,增加了物料的湿度,起一定程度的降尘作用;清扫下来的煤水沿斜板收集进煤水储存箱,箱内设置搅拌器,避免了煤淤积在储存箱底,除设备检修外无需增设清洗装置;回程皮带上的煤水在被清扫下来的同时,回送至皮带机,免除了该部分含煤污水的后续处理。该形式的清扫、回用系统施工简便,造价低,施工工期短,操作方便,节能环保。
The invention provides a return belt coal water cleaning and material recycling device, which includes a washing cleaner, a scraper cleaner, a connecting funnel, a coal water storage tank and an agitator, a screw pump, and a coal water reuse pipeline. The effect of the present invention: the coal water cleaned from the return belt is collected and returned to the belt conveyor, eliminating the loss of materials; at the same time, the coal water cleaned by the cleaner is collected into the coal water storage tank in the form of coal slurry and sent back To the top of the belt material, the humidity of the material is increased, and it has a certain degree of dust reduction; the cleaned coal water is collected along the inclined plate into the coal water storage tank, and the agitator is installed in the tank to avoid coal deposition at the bottom of the storage tank, except for equipment maintenance. There is no need to add a cleaning device; the coal water on the return belt is cleaned and returned to the belt conveyor at the same time, which eliminates the subsequent treatment of this part of the coal-containing sewage. This type of cleaning and recycling system has the advantages of simple construction, low cost, short construction period, convenient operation, energy saving and environmental protection.
Description
技术领域technical field
本发明属于皮带机运输技术领域,特别涉及一种回程皮带煤水清扫、物料回用装置。The invention belongs to the technical field of belt conveyor transportation, in particular to a return belt coal water cleaning and material recycling device.
背景技术Background technique
煤矿在皮带机的运输过程中,由于水份含量较大并受到物料挤压,处于皮带底层的煤粉会出现粘留在皮带表面的现象,在皮带回程运输过程中,随着皮带振动及与回程托辊的摩擦,造成了煤泥洒落,对环境造成了污染;一直粘连在皮带机上的煤泥会不断粘连其他煤尘,堆积到一定程度会对胶带运输机的正常工作产生影响,甚至引起故障停机,影响输煤效率。煤泥经皮带机清洗器清洗后呈浆状,虽然含水率高,但粘度仍较大。依靠自然沉淀得到的上清液SS含量也往往较高,且沉淀下来的煤炭易板结,不易清理与处置。During the transportation of coal mines on the belt conveyor, due to the high moisture content and the extrusion of materials, the pulverized coal at the bottom of the belt will stick to the surface of the belt. During the return transportation of the belt, with the vibration of the belt and the The friction of the return rollers caused the coal slime to spill and pollute the environment; the coal slime that has been adhering to the belt conveyor will continue to stick to other coal dust, and the accumulation to a certain extent will affect the normal operation of the belt conveyor and even cause failure Downtime will affect the efficiency of coal transportation. The coal slime is in slurry form after being cleaned by the belt conveyor cleaner. Although the water content is high, the viscosity is still relatively high. The SS content of the supernatant obtained by natural precipitation is also often high, and the precipitated coal is easy to compact, and it is difficult to clean and dispose.
现有的煤水清洗装置主要是对回程皮带上的煤水进行清扫,然而对回收的煤水需要进行人工定期的清理,造成了人员的占用,对环境的美观造成了影响。The existing coal water cleaning device mainly cleans the coal water on the return belt. However, the recovered coal water needs to be manually cleaned regularly, which causes the occupation of personnel and affects the appearance of the environment.
发明内容Contents of the invention
本发明的目的是提供一种回程皮带煤水清扫、物料回用装置,应用于皮带机清洗,以解决皮带机清洗与清洗废水处置的问题,降低含煤(矿)污水的处理、使物料得到充分利用、节约工程投资。The purpose of the present invention is to provide a return belt coal water cleaning and material recycling device, which is applied to belt conveyor cleaning to solve the problems of belt conveyor cleaning and cleaning wastewater disposal, reduce the treatment of coal (mine) sewage, and make materials obtain Make full use of and save engineering investment.
为实现上述目的,本发明采用的技术方案是:一种回程皮带煤水清扫、物料回用装置,包括:水洗清扫器、刮板清扫器、连接漏斗、煤水储存箱和煤水回用管,所述连接漏斗位于回程皮带下部,上口设有所述水洗清扫器和刮板清扫器的支撑架,下口连通煤水储存箱;所述煤水储存箱连接有螺旋泵;所述煤水回用管一端口连接螺旋泵,另一端口设置在皮带机的上皮带上。In order to achieve the above object, the technical solution adopted by the present invention is: a return belt coal water cleaning and material recycling device, including: water washing cleaner, scraper cleaner, connecting funnel, coal water storage tank and coal water reuse pipe , the connecting funnel is located at the lower part of the return belt, the upper port is provided with the support frame of the washing cleaner and the scraper cleaner, and the lower port is connected to the coal water storage tank; the coal water storage tank is connected with a screw pump; One port of the water return pipe is connected to the screw pump, and the other port is set on the upper belt of the belt conveyor.
所述水洗清扫器(3)的支撑架设有若干个高压喷嘴,喷射范围覆盖回程皮带机下底面。The supporting frame of the water cleaning cleaner (3) is provided with several high-pressure nozzles, and the injection range covers the bottom surface of the return belt conveyor.
所述水洗清扫器和刮板清扫器分别设有两个且交错间隔安装。There are two water cleaning cleaners and scraper cleaners respectively, and they are installed at staggered intervals.
所述连接漏斗为三面斜面与一面垂直面围成。The connecting funnel is surrounded by three inclined surfaces and one vertical surface.
所述煤水储存箱内设有搅拌器。A stirrer is arranged in the coal water storage tank.
本发明的效果是从回程皮带上清扫下来的煤水,经收集后回送至皮带机上,消除了物料的流失;同时,经水洗清扫器清扫下来的煤水收集至煤水储存箱内呈煤浆状,回送至皮带物料上方,增加了物料的湿度,可起一定程度的降尘作用。清扫下来的煤水沿斜板收集进煤水储存箱,箱内设置搅拌器,避免了煤淤积在储存箱底,除设备检修外无需增设清洗装置。回程皮带上的煤水,在被清扫下来的同时,回送至皮带机,免除了该部分含煤污水的后续处理。该形式的清扫、回用系统施工简便,造价低,施工工期短,操作方便,节能环保。本发明可与煤矿等散货皮带机有机结合,极具推广和应用价值。The effect of the present invention is that the coal water cleaned from the return belt is returned to the belt conveyor after being collected, eliminating the loss of materials; at the same time, the coal water cleaned by the washing cleaner is collected into the coal water storage tank to form a coal slurry shape, and return to the top of the belt material, which increases the humidity of the material and can play a role in dust reduction to a certain extent. The cleaned coal water is collected along the sloping plate into the coal water storage tank, and an agitator is installed in the tank to avoid coal deposition at the bottom of the storage tank, and no additional cleaning device is required except for equipment maintenance. The coal water on the return belt is returned to the belt conveyor while being cleaned, which eliminates the subsequent treatment of this part of the coal-containing sewage. This type of cleaning and recycling system has the advantages of simple construction, low cost, short construction period, convenient operation, energy saving and environmental protection. The invention can be organically combined with bulk cargo belt conveyors such as coal mines, and has great popularization and application value.
附图说明Description of drawings
图1为本发明一种回程皮带煤水清扫、物料回用装置示意图;Fig. 1 is a kind of return belt coal water cleaning of the present invention, the schematic diagram of material recycling device;
图2为本发明的水洗清扫器剖面示意图;Fig. 2 is a schematic cross-sectional view of a washing cleaner of the present invention;
图3为本发明的刮板清扫器剖面示意图。Fig. 3 is a schematic cross-sectional view of the scraper cleaner of the present invention.
图中:In the picture:
1、上皮带 2、回程皮带 3、水洗清扫器1. Upper belt 2. Return belt 3. Washing cleaner
4、刮板清扫器 5、连接漏斗 6、煤水储存箱4. Scraper cleaner 5. Connecting funnel 6. Coal water storage tank
7、搅拌器 8、螺旋泵 9、煤水回用管7. Agitator 8. Screw pump 9. Coal water reuse pipe
具体实施方式Detailed ways
下面结合附图和实施例对本发明一种回程皮带煤水清扫、物料回用装置进一步说明。A return belt coal water cleaning and material recycling device of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
请参阅图1,本发明设置在皮带机头部,回程皮带先后依次经过水洗清扫器3—刮板清扫器4—水洗清扫器3—刮板清扫器4。回程皮带机上附着的煤粒先由高压水冲洗,将冲洗下部分颗粒。再由刮板刮下其余附着颗粒。第二道水洗清扫器将回程皮带进一步清洗。最后一道刮板清扫器兼顾起到刮除冲洗水的作用。被清扫下来的煤水由连接漏斗接收进入煤水储存箱。请参阅图1-图3,连接漏斗为三面斜面与一面垂直面组成,其中一面斜面自皮带机下方倾斜至煤水储存箱底部,为主要煤水接收与输送斜面,简称主斜面。煤水储存箱自连接漏斗底部向主斜面对侧向外延展,呈方形置于地面。本发明连接漏斗与储存箱构造尽量减少了箱体内的死角。储存箱上方设置搅拌器,对箱内煤水进行搅拌,避免煤水沉淀、煤水分离,使煤水呈煤浆状。最后由螺旋泵平稳输送回至上皮带机物料上方,使物料得以重新利用,且增加了物料的湿度,一定程度的减轻皮带机扬尘问题。本发明免去了传统清扫器带来的后续煤水处理问题。Please refer to Fig. 1, the present invention is arranged on the head of the belt conveyor, and the return belt passes successively through the washing cleaner 3-scraper cleaner 4-water washing cleaner 3-scraper cleaner 4. The coal particles attached to the return belt conveyor are first washed by high-pressure water, and the next part of the particles will be washed. Then scrape off the rest of the attached particles by the scraper. The second water wash cleaner will further clean the return belt. The last scraper cleaner also plays the role of scraping off the flushing water. The cleaned coal water is received by the connecting funnel into the coal water storage tank. Please refer to Figure 1-3, the connecting funnel is composed of three slopes and one vertical surface, one of which slopes from the bottom of the belt conveyor to the bottom of the coal water storage tank, which is the main coal water receiving and conveying slope, referred to as the main slope. The coal water storage tank extends laterally from the bottom of the connecting funnel to the main slope, and is placed on the ground in a square shape. The structure of the connection funnel and the storage box of the present invention reduces the dead angle in the box as much as possible. A stirrer is set above the storage tank to stir the coal water in the tank to avoid coal water precipitation and coal water separation, so that the coal water is in the form of coal slurry. Finally, the screw pump smoothly transports the material back to the top of the upper belt conveyor, so that the material can be reused, and the humidity of the material is increased, which reduces the dust problem of the belt conveyor to a certain extent. The invention avoids the follow-up coal water treatment problem caused by the traditional sweeper.
本发明清扫装置运行与皮带机运行同步,即皮带机运行时,本发明装置运行,煤水储存箱内搅拌器运行;皮带机停止运行时,本发明清扫装置停止运行。但搅拌器以及与螺旋泵的运行与煤水储存箱内液位有关:箱内液位达到高液位时,箱内搅拌器及螺旋泵启动运行,将箱内煤浆回送至上皮带的物料上方;箱内液位达到低液位时,螺旋泵及搅拌器停止工作。The operation of the cleaning device of the present invention is synchronized with the operation of the belt conveyor, that is, when the belt conveyor is running, the device of the present invention is running, and the agitator in the coal water storage tank is running; when the belt conveyor stops running, the cleaning device of the present invention stops running. However, the operation of the agitator and the screw pump is related to the liquid level in the coal-water storage tank: when the liquid level in the tank reaches a high level, the agitator and the screw pump in the tank will start to run, and the coal slurry in the tank will be sent back to the top of the material on the upper belt ; When the liquid level in the tank reaches a low level, the screw pump and agitator stop working.
本实例证明了该实用新型结构的优点,极具推广和应用价值。This example has proved the advantage of this utility model structure, has great popularization and application value.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910594996.6A CN110371618A (en) | 2019-07-03 | 2019-07-03 | A kind of return belt coal water cleans, material reclamation set |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910594996.6A CN110371618A (en) | 2019-07-03 | 2019-07-03 | A kind of return belt coal water cleans, material reclamation set |
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| CN110371618A true CN110371618A (en) | 2019-10-25 |
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Citations (8)
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| JPH09328219A (en) * | 1996-06-12 | 1997-12-22 | Ishikawajima Harima Heavy Ind Co Ltd | Conveyor belt watering and washing equipment |
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| CN204660745U (en) * | 2015-05-19 | 2015-09-23 | 付建党 | A kind of belt coal water swabbing pig |
| KR20160056698A (en) * | 2014-11-12 | 2016-05-20 | 주식회사 포스코 | Device for treating coal detached from belt of conveyor |
| CN105752653A (en) * | 2016-04-08 | 2016-07-13 | 广西壮族自治区建筑材料科学研究设计院 | Cement production material conveying device capable of decreasing material waste |
| CN108313669A (en) * | 2017-12-11 | 2018-07-24 | 江苏兴达知识产权服务有限公司 | A kind of coal feed belt cleaning drying unit |
| CN109607109A (en) * | 2018-12-24 | 2019-04-12 | 中国神华能源股份有限公司 | Material-transporting system |
| CN210794772U (en) * | 2019-07-03 | 2020-06-19 | 中交第一航务工程勘察设计院有限公司 | Return belt coal water cleans, material retrieval and utilization device |
-
2019
- 2019-07-03 CN CN201910594996.6A patent/CN110371618A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09328219A (en) * | 1996-06-12 | 1997-12-22 | Ishikawajima Harima Heavy Ind Co Ltd | Conveyor belt watering and washing equipment |
| CN104071555A (en) * | 2014-07-15 | 2014-10-01 | 山西潞安环保能源开发股份有限公司 | Automatic sweeping, recovering and lifting system with conveying belt |
| KR20160056698A (en) * | 2014-11-12 | 2016-05-20 | 주식회사 포스코 | Device for treating coal detached from belt of conveyor |
| CN204660745U (en) * | 2015-05-19 | 2015-09-23 | 付建党 | A kind of belt coal water swabbing pig |
| CN105752653A (en) * | 2016-04-08 | 2016-07-13 | 广西壮族自治区建筑材料科学研究设计院 | Cement production material conveying device capable of decreasing material waste |
| CN108313669A (en) * | 2017-12-11 | 2018-07-24 | 江苏兴达知识产权服务有限公司 | A kind of coal feed belt cleaning drying unit |
| CN109607109A (en) * | 2018-12-24 | 2019-04-12 | 中国神华能源股份有限公司 | Material-transporting system |
| CN210794772U (en) * | 2019-07-03 | 2020-06-19 | 中交第一航务工程勘察设计院有限公司 | Return belt coal water cleans, material retrieval and utilization device |
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Application publication date: 20191025 |