CN110370363B - Apparatus and method for breaking softened inorganic nonmetallic material - Google Patents
Apparatus and method for breaking softened inorganic nonmetallic material Download PDFInfo
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- CN110370363B CN110370363B CN201910759136.3A CN201910759136A CN110370363B CN 110370363 B CN110370363 B CN 110370363B CN 201910759136 A CN201910759136 A CN 201910759136A CN 110370363 B CN110370363 B CN 110370363B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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Abstract
The invention discloses equipment and a method for breaking softened inorganic non-metallic materials, and particularly relates to the field of inorganic non-metallic materials. According to the invention, the lower cutting mechanism and the cutter are arranged, the cutter cuts off the softened inorganic non-metallic material, and the ice cake in the cutter continuously emits low temperature along with the cut material at the cutting point to cool and seal the cut part, so that the fluid in the softened inorganic non-metallic material can be effectively ensured to flow outwards, the integrity of the cut softened inorganic non-metallic material is ensured, the yield is improved, the economic loss is reduced, the integral working efficiency is greatly improved, and the lower cutting mechanism has higher economic application value.
Description
Technical Field
The present invention relates to the field of inorganic non-metallic materials, and more particularly, to an apparatus and method for breaking softened inorganic non-metallic materials.
Background
The inorganic non-metallic material is a material composed of oxides, carbides, nitrides, halogen compounds, borides of certain elements, silicates, aluminates, phosphates, borates and other substances, is a general name of all materials except organic high molecular materials and metal materials, and is proposed after the 20 th century and the 40 th century and evolved from the traditional silicate materials along with the development of modern scientific technology. The inorganic non-metallic material is one of three materials which are parallel to the organic high molecular material and the metal material, and the inorganic non-metallic material is processed and manufactured by a hot melting method basically in the manufacturing process.
Patent application publication No. CN 105417938A discloses an apparatus and method for breaking softened inorganic non-metallic materials, comprising: a first roller; and a second roller arranged in parallel with the first roller, wherein the first roller and the second roller are configured to be rotatable in opposite directions such that the softened inorganic non-metallic material passes through a gap between the first roller and the second roller, wherein the gap between the first roller and the second roller has a maximum value and a minimum value when the first roller and the second roller are rotated in opposite directions, the minimum value of the gap between the first roller and the second roller being capable of breaking the softened inorganic non-metallic material between the first roller and the second roller. The apparatus can smoothly break the softened inorganic nonmetallic material. The apparatus can smoothly break the inorganic nonmetallic material softened in a hot state without performing cutting after sufficiently cooling the inorganic nonmetallic material molded in a hot state, thereby ensuring continuous production.
However, the technical scheme still has more defects in actual application, the softened inorganic non-metallic material is cut off by adopting the first roller and the second roller, and after the softened inorganic non-metallic material is cut off, because the cutting point is not sealed, the internal fluid still flows outwards, so that the rejection rate of the product is increased.
Disclosure of Invention
In order to overcome the above defects in the prior art, embodiments of the present invention provide an apparatus and a method for cutting off a softened inorganic non-metallic material, wherein an undercutting mechanism and a cutter are provided, the cutter cuts off the softened inorganic non-metallic material, and the ice cake in the cutter continuously emits a low temperature along with the cut material at the cutting point, and the cut part is cooled and sealed, so that the fluid in the softened inorganic non-metallic material can be effectively ensured to flow outwards, the integrity of the softened inorganic non-metallic material after cutting is ensured, the yield is improved, the economic loss is reduced, the overall working efficiency is greatly improved, and the apparatus and the method have high economic application values.
In order to achieve the purpose, the invention provides the following technical scheme: an apparatus for breaking softened inorganic non-metallic materials comprises a supporting plate, wherein softened inorganic non-metallic materials are arranged on the upper surface of the supporting plate, a cooling mechanism is arranged at one end of the supporting plate, an upper guide roller is arranged above the softened inorganic non-metallic materials, a lower guide roller is arranged below the supporting plate, an undercutting mechanism is arranged on one side of the upper guide roller, a cutter is mounted at the bottom end of the undercutting mechanism, a material rack is arranged on one side of the undercutting mechanism, a guide roller is arranged at the other end of the supporting plate, and a first inorganic non-metallic material broken body and a second inorganic non-metallic material broken body are sequentially distributed above the guide roller from left to right;
the downward cutting mechanism comprises a fixed frame, a first telescopic rod is fixedly arranged on the inner wall of the fixed frame along the horizontal direction, a second telescopic rod is slidably arranged in the fixed frame along the vertical direction, a fixed plate is fixedly arranged at the telescopic end of the second telescopic rod, and a sucker is arranged below the fixed plate;
the cutter comprises a shell, and ice blocks are arranged in the shell.
In a preferred embodiment, the cooling mechanism includes an upper drain pipe, a plurality of groups of upper nozzles are arranged on the upper drain pipe, a lower drain pipe is arranged below the upper drain pipe, a lower nozzle is arranged on the lower drain pipe, and one end of each of the upper drain pipe and the lower drain pipe is connected through a pipeline.
In a preferred embodiment, an air pipe is arranged on the suction cup, and an air pump is connected to one end of the air pipe.
In a preferred embodiment, cold air is connected to one end of the duct.
In a preferred embodiment, the housing and the ice cubes are both of a T-configuration design.
In a preferred embodiment, the telescopic end of the first telescopic rod is connected with the fixed end of the second telescopic rod, and the fixed end of the second telescopic rod is slidably connected with the L-shaped fixing frame.
In a preferred embodiment, the supporting plate is divided into two sections, one section is inclined, the other section is horizontal, and a plurality of groups of ventilation holes are formed in the inclined supporting plate.
In a preferred embodiment, the method for breaking the softened inorganic nonmetallic material is further included, and the method comprises the following steps:
the method comprises the following steps: placing the softened inorganic non-metallic material on an inclined support plate, connecting cold air to one end of a pipeline at the moment, enabling the cold air to respectively enter an upper flow dredging pipe and a lower flow dredging pipe through two groups of pipelines, directly flowing outwards from an upper spray head and a lower spray head, and directly cooling the softened inorganic non-metallic material;
step two: then, the softened inorganic non-metallic material can be transferred to the position of the downward cutting mechanism under the guiding action of the upper guiding roller rotating in the reverse direction and the lower guiding roller rotating in the forward direction;
step three: pouring a proper amount of clear water into the shell, placing the shell in a freezing chamber for freezing to form a T-shaped cutter with the shell wrapping ice cubes, and neatly placing the cutter on a material rack;
step four: when the softened inorganic non-metallic material is transferred to the horizontal position on the supporting plate, the upper guide roller and the lower guide roller stop working, the second telescopic rod is pushed to the position right above the material frame by controlling the extension of the first telescopic rod, at the moment, the second telescopic rod is extended, the cutter at the outermost end of the material frame is adsorbed by the lower sucker, then the first telescopic rod returns to the original position, the pushing mechanism in the material frame pushes the cutter outwards integrally, the second telescopic rod continues to move downwards, the cutter is pressed on the softened inorganic non-metallic material, then the sucker loosens the cutter, and at the moment, the cutter is positioned on the softened inorganic non-metallic material;
step five: the softened inorganic non-metallic material is cut into a first inorganic non-metallic material cut body and a second inorganic non-metallic material cut body by the cutter, the two sections of materials are continuously driven along with the guide roller, ice blocks in the cutter continuously emit low temperature in the driving process, and the cut parts of the first inorganic non-metallic material cut body and the second inorganic non-metallic material cut body are cooled and sealed;
step six: and after the first inorganic non-metallic material broken body and the second inorganic non-metallic material broken body run on the guide roller for a period of time, the cutter is recycled.
In a preferred embodiment, the pushing mechanism in the material rack is embodied as a telescopic cylinder.
The invention has the technical effects and advantages that:
1. according to the invention, the lower cutting mechanism and the cutter are arranged, the cutter cuts off the softened inorganic non-metallic material, and the cutting point keeps a certain movement path along with the cut material, ice blocks in the cutter continuously emit low temperature to cool and seal the cut part, so that the outward outflow of fluid in the softened inorganic non-metallic material can be effectively ensured, the integrity of the cut softened inorganic non-metallic material is ensured, the yield is improved, the economic loss is reduced, the integral working efficiency is greatly improved, and the lower cutting mechanism has higher economic application value;
2. according to the invention, the cooling mechanism is arranged to evacuate cold air, so that the softened inorganic non-metallic material can be comprehensively and rapidly cooled, the temperature of the surface of the softened inorganic non-metallic material is effectively reduced, and the subsequent processing is facilitated.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the cooling mechanism of the present invention.
Fig. 3 is a schematic view of the structure of the cutter of the present invention.
Fig. 4 is an enlarged schematic view of a portion a of fig. 1 according to the present invention.
Fig. 5 is an enlarged schematic structural view of a portion B of fig. 1 according to the present invention.
Fig. 6 is an enlarged schematic view of the portion C of fig. 1 according to the present invention.
Fig. 7 is a schematic view of the fixing frame of the present invention.
The reference signs are: the automatic cutting machine comprises a support plate 1, a softening inorganic non-metallic material 2, a cooling mechanism 3, an upper dredging pipe 31, an upper spray head 32, a lower dredging pipe 33, a lower spray head 34, a pipeline 35, an upper guide roller 4, a lower guide roller 5, a lower cutting mechanism 6, a 61 fixing frame, a first telescopic rod 62, a second telescopic rod 63, a 64 fixing plate 65, a sucking disc 65, a cutter 7, a shell 71, an ice block 72, a material frame 8, a guide roller 9, a first inorganic non-metallic material broken body 10 and a second inorganic non-metallic material broken body 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The equipment for breaking the softened inorganic non-metallic material comprises a supporting plate 1, wherein the upper surface of the supporting plate 1 is provided with a softened inorganic non-metallic material 2, one end of the supporting plate 1 is provided with a cooling mechanism 3, an upper guide roller 4 is arranged above the softened inorganic non-metallic material 2, a lower guide roller 5 is arranged below the supporting plate 1, one side of the upper guide roller 4 is provided with a lower cutting mechanism 6, the bottom end of the lower cutting mechanism 6 is provided with a cutter 7, one side of the lower cutting mechanism 6 is provided with a material frame 8, the other end of the supporting plate 1 is provided with a guide roller 9, and a first inorganic non-metallic material broken body 10 and a second inorganic non-metallic material broken body 11 are sequentially distributed above the guide roller 9 from left to right;
the downward cutting mechanism 6 comprises a fixed frame 61, a first telescopic rod 62 is fixedly arranged on the inner wall of the fixed frame 61 along the horizontal direction, a second telescopic rod 63 is slidably arranged in the fixed frame 61 along the vertical direction, a fixed plate 64 is fixedly arranged at the telescopic end of the second telescopic rod 63, and a sucker 65 is arranged below the fixed plate 64;
the cutter 7 comprises a shell 71, and an ice block 72 is arranged in the shell 71;
the cooling mechanism 3 comprises an upper dredging pipe 31, a plurality of groups of upper spray heads 32 are arranged on the upper dredging pipe 31, a lower dredging pipe 33 is arranged below the upper dredging pipe 31, a lower spray head 34 is arranged on the lower dredging pipe 33, and one ends of the upper dredging pipe 31 and the lower dredging pipe 33 are connected through a pipeline 35;
an air pipe is arranged on the sucking disc 65, and one end of the air pipe is connected with an air pump;
one end of the pipeline 35 is connected with cold air;
the shell 71 and the ice blocks 72 are designed in a T-shaped structural formula;
the telescopic end of the first telescopic rod 62 is connected with the fixed end of the second telescopic rod 63, and the fixed end of the second telescopic rod 63 is slidably connected with the L-shaped fixed frame 61;
the supporting plate 1 is divided into two sections, one section is inclined, the other section is horizontal, and a plurality of groups of vent holes are formed in the inclined supporting plate 1;
the method for breaking the softened inorganic non-metallic material comprises the following specific steps:
the method comprises the following steps: placing the softened inorganic non-metallic material 2 on the inclined support plate 1, at this time, connecting one end of the pipeline 35 with cold air, wherein the cold air enters the upper flow distribution pipe 31 and the lower flow distribution pipe 33 through the two groups of pipelines 35 respectively, and directly flows outwards from the upper spray head 32 and the lower spray head 34, so as to directly perform cooling treatment on the softened inorganic non-metallic material 2;
step two: then, the softened inorganic non-metallic material 2 can be transferred to the position of the downward cutting mechanism 6 through the guiding action of the upper guiding roller 4 rotating in the reverse direction and the lower guiding roller 5 rotating in the forward direction;
step three: pouring a proper amount of clear water into the shell 71, placing the shell in a freezing chamber for freezing to form a T-shaped cutter 7 with an ice block 72 wrapped by the shell 71, and neatly placing the cutter 7 on a material rack 8;
step four: when the softened inorganic non-metallic material 2 is transferred to the horizontal position on the supporting plate 1, the upper guide roller 4 and the lower guide roller 5 stop working, the second telescopic rod 63 is pushed to be right above the material rack 8 by controlling the extension of the first telescopic rod 62, at the moment, the second telescopic rod 63 is extended, the cutter 7 at the outermost end of the material rack 8 is adsorbed by the lower sucker 65, then the first telescopic rod 62 returns to the original position, the cutter 7 is integrally pushed outwards by the pushing mechanism in the material rack 8, the second telescopic rod 63 continues to move downwards to press the cutter 7 on the softened inorganic non-metallic material 2, then the cutter 7 is loosened by the sucker 65, and at the moment, the cutter 7 is positioned on the softened inorganic non-metallic material 2;
step five: the softened inorganic non-metallic material 2 is cut into a first inorganic non-metallic material broken body 10 and a second inorganic non-metallic material broken body 11 by a cutter 7, the two sections of materials are continuously driven along with a guide roller 9, in the driving process, an ice block 72 in the cutter 7 continuously emits low temperature, and the cut parts of the first inorganic non-metallic material broken body 10 and the second inorganic non-metallic material broken body 11 are cooled and sealed;
step six: when the first inorganic non-metallic material broken body 10 and the second inorganic non-metallic material broken body 11 run on the guide roller 9 for a period of time, the cutter 7 is recycled;
the pushing mechanism in the material rack 8 is specifically a telescopic cylinder.
The working principle of the invention is as follows:
referring to the attached drawings 1-7 of the specification, by arranging the downward cutting mechanism 6 and the cutter 7, the cutter 7 cuts off the softened inorganic non-metallic material 2, and keeps a section of movement path along with the cut material at the cutting point, ice blocks 72 in the cutter 7 continuously emit low temperature, and the cut part is cooled and sealed, so that the fluid in the softened inorganic non-metallic material 2 can be effectively ensured to flow outwards, the integrity of the softened inorganic non-metallic material 2 after being cut is ensured, the yield is improved, the economic loss is reduced, the overall working efficiency is greatly improved, and the device has higher economic application value;
referring to the attached drawings 1-7 of the specification, by arranging the cooling mechanism 3, cold air is evacuated, the softened inorganic non-metallic material 2 can be comprehensively and quickly cooled, the temperature of the surface of the softened inorganic non-metallic material 2 is effectively reduced, and subsequent processing is facilitated.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (6)
1. An apparatus for breaking softened inorganic non-metallic material, comprising a support plate (1), characterized in that: the automatic cutting machine is characterized in that a softened inorganic non-metallic material (2) is arranged on the upper surface of the supporting plate (1), a cooling mechanism (3) is arranged at one end of the supporting plate (1), an upper guide roller (4) is arranged above the softened inorganic non-metallic material (2), a lower guide roller (5) is arranged below the supporting plate (1), a lower cutting mechanism (6) is arranged on one side of the upper guide roller (4), a cutter (7) is mounted at the bottom end of the lower cutting mechanism (6), a material frame (8) is arranged on one side of the lower cutting mechanism (6), a guide roller (9) is arranged at the other end of the supporting plate (1), and a first inorganic non-metallic material broken body (10) and a second inorganic non-metallic material broken body (11) are sequentially distributed above the guide roller (9) from left to right;
the downward cutting mechanism (6) comprises a fixed frame (61), a first telescopic rod (62) is fixedly installed on the inner wall of the fixed frame (61) along the horizontal direction, a second telescopic rod (63) is slidably installed inside the fixed frame (61) along the vertical direction, a fixed plate (64) is fixedly arranged at the telescopic end of the second telescopic rod (63), and a sucker (65) is arranged below the fixed plate (64);
the cutting knife (7) comprises a shell (71), and ice blocks (72) are arranged in the shell (71);
the cooling mechanism (3) comprises an upper dredging pipe (31), a plurality of groups of upper spray heads (32) are arranged on the upper dredging pipe (31), a lower dredging pipe (33) is arranged below the upper dredging pipe (31), a lower spray head (34) is arranged on the lower dredging pipe (33), and one ends of the upper dredging pipe (31) and the lower dredging pipe (33) are connected through a pipeline (35);
the method for breaking the softened inorganic non-metallic material comprises the following specific steps:
the method comprises the following steps: the softening inorganic non-metal material (2) is placed on the inclined support plate (1), at the moment, one end of a pipeline (35) is connected with cold air, the cold air enters an upper flow dredging pipe (31) and a lower flow dredging pipe (33) through two groups of pipelines (35) respectively, and directly flows outwards from an upper spray head (32) and a lower spray head (34), so that the softening inorganic non-metal material (2) is directly cooled;
step two: then, the softened inorganic non-metallic material (2) can be transmitted to the position of a lower cutting mechanism (6) through the guiding action of an upper guiding roller (4) rotating reversely and a lower guiding roller (5) rotating forwardly;
step three: pouring a proper amount of clear water into the shell (71), placing the shell in a freezing chamber for freezing to form a T-shaped cutter (7) with an ice block (72) wrapped by the shell (71), and neatly placing the cutter (7) on a material rack (8);
step four: when the softened inorganic non-metallic material (2) is transferred to the horizontal position on the support plate (1), the upper guide roller (4) and the lower guide roller (5) stop working, the second telescopic rod (63) is pushed to the position right above the material rack (8) by controlling the extension of the first telescopic rod (62), at the moment, the second telescopic rod (63) is extended, the cutter (7) at the outermost end of the material rack (8) is adsorbed by the lower sucker (65), then the first telescopic rod (62) returns to the original position, at the moment, the pushing mechanism in the material rack (8) integrally pushes the cutter (7) outwards, the second telescopic rod (63) continues to move downwards, the cutter (7) is pressed on the softened inorganic non-metallic material (2), then the sucker (65) loosens the cutter (7), and at the moment, the cutter (7) is positioned on the softened inorganic non-metallic material (2);
step five: the softened inorganic non-metallic material (2) is cut into a first inorganic non-metallic material broken body (10) and a second inorganic non-metallic material broken body (11) by a cutter (7), the two sections of materials are continuously transmitted along with a guide roller (9), and in the transmission process, an ice block (72) in the cutter (7) continuously emits low temperature to cool and seal the cut part of the first inorganic non-metallic material broken body (10) and the second inorganic non-metallic material broken body (11);
step six: when the first inorganic non-metal material broken body (10) and the second inorganic non-metal material broken body (11) run on the guide roller (9) for a period of time, the cutter (7) is recycled;
the pushing mechanism in the material rack (8) is specifically a telescopic cylinder.
2. The apparatus for breaking softened inorganic nonmetallic material of claim 1, wherein: an air pipe is arranged on the sucking disc (65), and one end of the air pipe is connected with an air pump.
3. The apparatus for breaking softened inorganic nonmetallic material of claim 1, wherein: one end of the pipeline (35) is connected with cold air.
4. The apparatus for breaking softened inorganic nonmetallic material of claim 1, wherein: the shell (71) and the ice block (72) are both designed in a T-shaped structural formula.
5. The apparatus for breaking softened inorganic nonmetallic material of claim 1, wherein: the flexible end of first telescopic link (62) is connected with the stiff end of second telescopic link (63), the stiff end and the mount (61) sliding connection of L shape of second telescopic link (63).
6. The apparatus for breaking softened inorganic nonmetallic material of claim 1, wherein: the supporting plate (1) is divided into two sections, one section is inclined, the other section is horizontal, and a plurality of groups of vent holes are formed in the inclined supporting plate (1).
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105417934A (en) * | 2015-12-07 | 2016-03-23 | 山东华平新材料科技有限公司 | Equipment and method for processing inorganic nonmetallic materials |
CN105417938A (en) * | 2015-12-07 | 2016-03-23 | 山东华平新材料科技有限公司 | Equipment and method for breaking softened inorganic nonmetallic material |
CN106697431A (en) * | 2017-03-28 | 2017-05-24 | 青岛大学 | Sealing machine |
CN107932755A (en) * | 2017-12-24 | 2018-04-20 | 湖南三五二环保科技有限公司 | A kind of skates cutting method |
JP2018083272A (en) * | 2016-11-25 | 2018-05-31 | リンテック株式会社 | Cutting device and cutting method |
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2019
- 2019-08-16 CN CN201910759136.3A patent/CN110370363B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105417934A (en) * | 2015-12-07 | 2016-03-23 | 山东华平新材料科技有限公司 | Equipment and method for processing inorganic nonmetallic materials |
CN105417938A (en) * | 2015-12-07 | 2016-03-23 | 山东华平新材料科技有限公司 | Equipment and method for breaking softened inorganic nonmetallic material |
JP2018083272A (en) * | 2016-11-25 | 2018-05-31 | リンテック株式会社 | Cutting device and cutting method |
CN106697431A (en) * | 2017-03-28 | 2017-05-24 | 青岛大学 | Sealing machine |
CN107932755A (en) * | 2017-12-24 | 2018-04-20 | 湖南三五二环保科技有限公司 | A kind of skates cutting method |
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