CN110369376A - A kind of energy saving and environment friendly cleaning purging all-in-one machine - Google Patents

A kind of energy saving and environment friendly cleaning purging all-in-one machine Download PDF

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Publication number
CN110369376A
CN110369376A CN201910760805.9A CN201910760805A CN110369376A CN 110369376 A CN110369376 A CN 110369376A CN 201910760805 A CN201910760805 A CN 201910760805A CN 110369376 A CN110369376 A CN 110369376A
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CN
China
Prior art keywords
machine
shell
energy saving
environment friendly
friendly cleaning
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Pending
Application number
CN201910760805.9A
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Chinese (zh)
Inventor
韩辉
巫森甫
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201910760805.9A priority Critical patent/CN110369376A/en
Publication of CN110369376A publication Critical patent/CN110369376A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

Abstract

The invention discloses a kind of energy saving and environment friendly cleanings to purge all-in-one machine, is related to the cleaning technique field of components, including shell and automatic control system, components outlet is offered on shell, is hinged with open and close door on components outlet;It is provided with components placement mechanism in shell, is provided with flushing machine and blowing mechanism on shell;It will rinse and purging collection be integrated, whole process is no more than 60 minutes, compared to original 2-3 hour, has saved the time.

Description

A kind of energy saving and environment friendly cleaning purging all-in-one machine
Technical field
The present invention relates to the cleaning technique field of components, in particular to a kind of energy saving and environment friendly cleaning purges all-in-one machine.
Background technique
In machinery field, often there is the cleaning of components, the components especially repaired have due to glued on top Too many greasy dirt, therefore must be cleaned before assembling again.
In order to solve the problem above-mentioned, ultrasonic cleaning mode, high temperature spray cleaning way are occurred in existing technology And it is artificial in such a way that kerosene is cleaned, these three modes suffer from the drawback that be still needed manually after 1. cleanings are complete Purging, lost labor;2. water consumption and power consumption are big, cleaning needs 200---600 to rise water, 10---20 degree electricity every time;3. noise It is larger;4. cleaning effect is bad, cleaning pool surface can float one layer of oil film, and dirty oil still can be adhered to when part is taken out, subsequent Or need artificial purging;5. environmental protection is not up to standard, artificial purging can generate a large amount of mist of oils, can not pass through current green audit.
Summary of the invention
Technical problem to be solved by the present invention lies in be directed to above-mentioned cleaning artificial in the prior art and purge time-consuming ask Topic provides a kind of energy saving and environment friendly cleaning purging all-in-one machine, can be integral by cleaning and purging set, after the completion of cleaning at once It is purged, saves the time, without artificial on duty, energy conservation and environmental protection and cleaning effect are good.
The technical solution adopted by the present invention is that: a kind of energy saving and environment friendly cleaning purging all-in-one machine, including shell and automatic control System processed offers components outlet on shell, is hinged with open and close door on components outlet;Components are provided in shell Placement mechanism is provided with flushing machine and blowing mechanism on shell.
It further limits, the components placement mechanism includes pallet, and the bottom of pallet is provided with several through-holes.
It further limits, support rod, the bottom of support rod and the shell is connected on the bottom outside face of the pallet It is fixedly connected.
It further limits, the components placement mechanism includes hanger bracket, and multiple hooks, hanger bracket are provided on hanger bracket Lower section be provided with nail-plate.
It further limits, the flushing machine includes liquid storage device, the pump housing and the multiple sprays being set on the shell The inlet of component, the pump housing communicates with the liquid storage device, and multiple spray assemblies are connected to the liquid outlet of the pump housing, offers on liquid storage device Filling opening and recovery port, recovery port are communicated with recycling component, and recycling component is set to the lower section of the components placement mechanism.
It further limits, liquid level sensor, temperature sensor and heating component is provided on the liquid storage device, liquid level passes Sensor and temperature sensor are communicated to connect with automatic control system.
It further limits, the blowing mechanism includes gas source memory structure, if the gas outlet of gas source memory structure is communicated with Dry gas spray head is provided with discharge pipe in shell, and the shell is stretched out in one end of discharge pipe, and discharge pipe stretches out the one of the shell End has been sequentially communicated filter and blower.
It further limits, is provided with light fixture at the top of the shell.
It further limits, the spray assemblies are 6520HVV type atomizer.
The invention has the benefit that 1. will rinse and purging collection be integrated, whole process be no more than 60 minutes, compare It in original 2-3 hour, has saved the time, electricity consumption is only 5~6 degree, has saved electric energy and cleaning effect is good.
2. using 6520HVV type atomizer, flow is big, and spray angle is wide, and atomizing effect is good, keeps cleaning solution comprehensive Components are rinsed, cleaning effect is good.
3. environmental protection and energy saving, the cleaning solution that components have been rinsed in recycling component recycling realizes repeatedly using for cleaning solution, The usage amount for reducing cleaning agent and solvent reduces the discharge amount of cleaning solution, to reduce the pollution to environment, passes through blower By shell intracorporal purge gas extraction, gas is discharged into air after filter filters, and filter is by the mist of oil in gas It filters out, avoiding mist of oil, the gas being discharged into air meets environmental requirement to the pollution of air.
4. cleaned and purged using full-automatic control system, high degree of automation has saved people without artificial on duty Power cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 2 is the main view of energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 3 is the rearview of energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 4 is the top view of energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 5 is the schematic diagram of internal structure of energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 6 is the left view inside energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 7 is the rearview inside energy saving and environment friendly cleaning purging all-in-one machine;
Fig. 8 is the automatically controlled circuit diagram of energy saving and environment friendly cleaning purging all-in-one machine;
Wherein: 1- shell;2- open and close door;3- solvent filter;4- liquidometer;5- filter;6- blower;7- leakage fluid dram; 8- cooling body;9- liquid reserve tank;10- nail-plate;11- spray assemblies;The 12- pump housing;13- decelerating motor;14- liquid level sensor;15- Heating component;16- temperature sensor;17- hanger bracket.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot It is interpreted as indication or suggestion relative importance or implicitly indicates the quantity of indicated technical characteristic.Define as a result, " the One ", the feature of " second " can explicitly or implicitly include one or more of the features.In the description of the present invention, The meaning of " plurality " is two or more, unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In description of the invention, what some structures or device were not described specifically, it is interpreted as being able to achieve in the prior art Structure or device.It can be combined in any way other than mutually exclusive between specific embodiment.
Embodiment 1
The technical solution of the present embodiment are as follows: the energy saving and environment friendly cleaning of one kind purges all-in-one machine, including shell 1, opens on shell 1 Equipped with components outlet, open and close door 2 is hinged on components outlet;Components placement mechanism, shell are provided in shell 1 Flushing machine and blowing mechanism are provided on 1.
As shown in Figs 1-4, open and close door 2 is made of transparent hard material, such as transparent glass or transparent plastic, is convenient for observation Whether cleaning process or purge run well;Between open and close door 2 and components outlet hingedly can by hinge or Other articulation pieces realizations, storage when convenient for the unlatching of open and close door 2.
The working principle of the present embodiment are as follows: the components cleaned will be needed to be placed on placement mechanism, subsequent start-up is rinsed Cleaning solution is rushed at certain impulse force in the surface of components, is detached from after merging with the greasy dirt of component surface by mechanism The surface of components, to realize the cleaning of components;Stop flushing machine after the completion of cleaning and start blowing mechanism simultaneously, blows It sweeps mechanism to purge the remaining cleaning solution of component surface, cleaning solution is avoided to remain on the surface of components.
Embodiment 2
On the basis of embodiment 1, the technical solution of the present embodiment are as follows: the components placement mechanism includes pallet, support The bottom of disk is provided with several through-holes.
Since cleaning solution has certain surface tension, after the completion of cleaning, the bottom of component surface and pallet More cleaning solution can be remained, and components directly contact the thorough purging for being also not easy to cleaning solution with the bottom of pallet, therefore Several support components are provided in the bottom inside face of pallet, support component is triangular structure or cylindrical structure, triangle The long side of shape structure and the bottom of pallet weld to form one, play the role of support to components, convenient for the thorough of cleaning solution Purging.
Embodiment 3
On the basis of embodiment 2, the technical solution of the present embodiment are as follows: be connected with branch on the bottom outside face of the pallet Strut, support rod are fixedly connected with the bottom of the shell 1.
Support rod makes pallet hanging, can smoothly flow down convenient for the cleaning solution in pallet, reduces component surface cleaning The attachment of liquid.
Embodiment 4
On the basis of embodiment 1, the technical solution of the present embodiment are as follows: the components placement mechanism includes hanger bracket 17, multiple hooks are provided on hanger bracket 17, and the lower section of hanger bracket 17 is provided with nail-plate 10.
As shown in fig. 6, the bottom of nail-plate 10 is connected with decelerating motor 13, and in cleaning and/or purge, decelerating motor 13 driving nail-plates 10 rotate, and are comprehensively cleaned and/or are purged convenient for the components on nail-plate 10;
The lower section of hanger bracket 17 is provided with nail-plate 10, for placing the components that cannot be hung;Hanger bracket 17 and shell 1 Bottom connection, multiple hooks are divided into several groups, and the size of any two groups of hooks is not identical, and the hook size in every group is identical, Convenient for hanging the components of different size;The components of suspension are in vacant state, convenient for rinsing and purging.
Embodiment 5
On the basis of embodiment 4, the technical solution of the present embodiment are as follows: the flushing machine includes liquid storage device, the pump housing 12 And multiple spray assemblies 11 on the shell 1 are set to, the inlet of the pump housing 12 communicates with the liquid storage device, multiple spray assemblies 11 are connected to the liquid outlet of the pump housing 12, and filling opening and recovery port are offered on liquid storage device, and recovery port is communicated with recycling component, return Receive the lower section that component is set to the components placement mechanism.
As illustrated in figs. 5-7, the bottom of liquid storage device offers leakage fluid dram 7, and sealing-plug is hinged on leakage fluid dram 7, liquid storage device Side is provided with solvent filter 53, and for the impurity in filter solvents, solvent is water in the present embodiment;Multiple spray assemblies 11 Along shell 1 longitudinal direction be distributed, the straight line intersection where the liquid outlet of multiple spray assemblies 11 at components placement mechanism, So that the injection of cleaning solution is accurate, so that cleaning effect is ideal, recycling component is hose, and the inlet of hose is set to described zero It the lower section of component placement mechanism and is connect with the sealed bottom of the components placement mechanism, the maximum amount of time for realizing cleaning solution It receives;The usage amount for reducing cleaning solution, has saved the usage amount of water consumption and cleaning agent to the greatest extent, has reduced the pollution of environment.
The working principle of the present embodiment are as follows: water is first passed through after solvent filter 53 filters and is added in liquid storage device, is then added Enter cleaning agent and form cleaning solution, in the case where external power supply power supply or the distribution box of offer, starts the pump housing 12,12 pairs of pump housing storages Cleaning solution in liquid device boosts and sprays to clean components various aspects from multiple spray assemblies 11, further Enhance cleaning effect;Inflow liquid storage device is boosted by the pump housing 12 again after the cleaning solution that cleaning is completed flows into hose, realizes cleaning solution Recycling and reusing.
Embodiment 6
On the basis of embodiment 5, the technical solution of the present embodiment are as follows: the energy saving and environment friendly cleaning purging all-in-one machine also wraps Automatic control system is included, liquid level sensor 14, temperature sensor 16 and heating component 15, liquid level are provided on the liquid storage device Sensor 14 and temperature sensor 16 are communicated to connect with automatic control system.
The blowing mechanism includes gas source memory structure, and the gas outlet of gas source memory structure is communicated with several gas tips, Discharge pipe is provided in shell 1, the shell 1 is stretched out in one end of discharge pipe, and one end that discharge pipe stretches out the shell 1 successively connects It is connected with filter 5 and blower 6;The top of the shell 1 is provided with light fixture.
As shown in figs. 1-7, liquid storage device is water tank, and the liquidometer for measuring liquid level in liquid storage device is connected on the water tank 4, liquidometer 4 is set on shell 1, convenient for observation, ball-cock assembly is provided in water tank, for accurately controlling the liquid of liquid in water tank Face is additionally provided with temperature sensor in water tank, for controlling the temperature of water tank liquid;Heating component 15 is electric heater, is being added The side of hot component 15 is provided with cooling body 8, which is electric fan, and electric fan is used to complete cleaning later Cleaning solution carries out cooling processing, uses or discharges convenient for next time;The side of electric fan is provided with distribution box, for each needs The mechanism or component of electricity consumption provide stable power supply;It is provided with the first solenoid valve between each spray assemblies 11 and the pump housing 12, Spray assemblies 11 are cleaning solution spray head, cleaning solution spray head model are as follows: 6520HVV passes through rubber between gas tip and gas outlet Hose connects, and is provided with second solenoid valve, the model of gas tip in rubber hose are as follows: 9520HVV, the first solenoid valve and second The model of solenoid valve is equal are as follows: 2W-160-15;The pump housing 12 is water pump, the model of water pump are as follows: 25DW-1100;In the top of shell 1 Light fixture is provided on side wall, light fixture is LED light;As illustrated in figs. 5-7, light fixture is LED light, LED light with it is described The top of shell 1 is fixedly connected, and the both ends of LED light are electrically connected realization with Switching Power Supply respectively and are powered, convenient for preferably observation zero The cleaning situation of component;The model of Switching Power Supply are as follows: S-500-12 (12V60A);Filter 5 is active carbon filter, blower 6 For axial flow blower, the model of axial flow blower are as follows: MF-100;The model of decelerating motor are as follows: 6GU-200K;Discharge pipe and active carbon mistake Filter is connected, and the mist of oil that active carbon is used to adsorb in exhaust gas does not cause environmental pollution so that exhaust gas reaches the environmental protection standard of discharge The problem of;
The circuit diagram of automatic control system as shown in figure 8, automatic control system include Switching Power Supply, PLC controller and Contactor, Switching Power Supply are electrically connected with light fixture and PLC controller respectively, and contactor and PLC controller communicate to connect, and are connect The model of tentaculum are as follows: CJX2-2510 (220V), the model of LC controller are as follows: STC 15F2K56S228I-LQFP44, PLC control Device respectively with axial flow blower, decelerating motor, temperature sensor, ball-cock assembly, cleaning solution spray head, gas tip, temperature sensor 16, Decelerating motor, thumper and ball-cock assembly communication connection, Switching Power Supply and circuit pipe network are electrically connected, electric heater and circuitron Net is electrically connected, and water pump and circuit pipe network are electrically connected;
Electric heater is for heating up to cleaning solution, more can will be oily in conjunction with greasy dirt so that its emulsifiability is more preferable Dirt falls off from components, and temperature sensor 16, convenient for stopping heating in time, is kept away for perceiving the temperature that cleaning solution is heated It is too high and the performance of cleaning agent is changed to exempt from temperature, liquid level sensor 14 is used to measure the liquid level of liquid storage device, convenient clear The addition of washing lotion, automatic control system make the energy saving and environment friendly cleaning purging all-in-one machine realize automation control, reduce manpower Use, improve cleaning and purging efficiency.
The working principle of the present embodiment are as follows: Switching Power Supply closure, first to PLC controller input scavenging period and when purging Between, start automatic control system after being provided with, LED light is lighted, and the contactor access electricity for being set to electric heater one side adds On electric wire between hot device and power circuit electric heater is worked, the cleaning solution in water tank is heated, the temperature of cleaning solution It gradually rises, while the temperature of cleaning solution is reached PLC controller by temperature sensor in real time, when the temperature of cleaning solution reaches default When temperature, PLC controller control contactor is disconnected, to realize stopping heating;Under the action of PLC controller control, slow down Motor 13 starts, and nail-plate 10 is driven to rotate, and the contactor of water pump side contact circuit makes the electrical power of water pump, water pump and clear Electromagnetic opening between washing lotion spray head, and start water pump simultaneously, cleaning solution is boosted and is sprayed from cleaning solution spray head by water pump, is sprayed on On the components for needing to clean, components are cleaned, when purged between when reaching the time of setting, PLC controller control Stop water pump, and by contactor cut-off circuit, closes solenoid valve;Finally the solenoid valve between gas tip and gas outlet is beaten It opens, starts axial flow blower, after purge time reaches setting time, solenoid valve between gas tip and gas outlet is closed and simultaneously Axial flow blower is closed, while thumper is activated and issues the sound to thunder, reminds staff to clean purging and complete;Entire mistake Journey only needs 60 minutes, compared to original 2-3 hour, significantly shortens scavenging period and improves cleaning efficiency, uses Full-automatic control system is cleaned and is purged, high degree of automation, without artificial on duty, has saved human cost.
The present invention is not limited to above-mentioned optional embodiment, anyone can show that other are various under the inspiration of the present invention The product of form, however, make any variation in its shape or structure, it is all to fall into the claims in the present invention confining spectrum Technical solution, be within the scope of the present invention.

Claims (9)

1. a kind of energy saving and environment friendly cleaning purges all-in-one machine, which is characterized in that including shell (1), shell offers zero on (1) Part outlet is hinged with open and close door (2) on components outlet;Components placement mechanism, shell (1) are provided in shell (1) On be provided with flushing machine and blowing mechanism.
2. energy saving and environment friendly cleaning according to claim 1 purges all-in-one machine, which is characterized in that the components place machine Structure includes pallet, and the bottom of pallet is provided with several through-holes.
3. energy saving and environment friendly cleaning according to claim 2 purges all-in-one machine, which is characterized in that outside the bottom of the pallet Support rod is connected on side, support rod is fixedly connected with the bottom of the shell (1).
4. energy saving and environment friendly cleaning according to claim 1 purges all-in-one machine, which is characterized in that the components place machine Structure includes hanger bracket (17), and multiple hooks are provided on hanger bracket (17), nail-plate (10) are provided with below hanger bracket (17).
5. energy saving and environment friendly cleaning according to claim 1-3 purges all-in-one machine, which is characterized in that the flushing Mechanism includes liquid storage device, the pump housing (12) and the multiple spray assemblies (11) being set on the shell (1), the pump housing (12) into Liquid mouth communicates with the liquid storage device, and multiple spray assemblies (11) are connected to the liquid outlet of the pump housing (12), and liquid feeding is offered on liquid storage device Mouth and recovery port, recovery port are communicated with recycling component, and recycling component is set to the lower section of the components placement mechanism.
6. energy saving and environment friendly cleaning according to claim 5 purges all-in-one machine, which is characterized in that the energy saving and environment friendly cleaning Purging all-in-one machine further includes automatic control system, and liquid level sensor (14), temperature sensor (16) are provided on the liquid storage device And heating component (15), liquid level sensor (14) and temperature sensor (16) are communicated to connect with automatic control system.
7. energy saving and environment friendly cleaning according to claim 6 purges all-in-one machine, which is characterized in that the blowing mechanism includes Gas source memory structure, the gas outlet of gas source memory structure are communicated with several gas tips, are provided with discharge pipe in shell (1), out The shell (1) is stretched out in one end of air hose, and one end that discharge pipe stretches out the shell (1) has been sequentially communicated filter (5) and wind Machine (6).
8. energy saving and environment friendly cleaning according to claim 7 purges all-in-one machine, which is characterized in that the top of the shell (1) Portion is provided with light fixture.
9. energy saving and environment friendly cleaning according to claim 5 purges all-in-one machine, which is characterized in that the spray assemblies (11) For 6520HVV type atomizer.
CN201910760805.9A 2019-08-16 2019-08-16 A kind of energy saving and environment friendly cleaning purging all-in-one machine Pending CN110369376A (en)

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Application Number Priority Date Filing Date Title
CN201910760805.9A CN110369376A (en) 2019-08-16 2019-08-16 A kind of energy saving and environment friendly cleaning purging all-in-one machine

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Application Number Priority Date Filing Date Title
CN201910760805.9A CN110369376A (en) 2019-08-16 2019-08-16 A kind of energy saving and environment friendly cleaning purging all-in-one machine

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CN111842333A (en) * 2020-06-08 2020-10-30 宿州市灵显电子科技有限公司 Cleaning equipment and cleaning method for mobile phone display outer screen

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CN210497403U (en) * 2019-08-16 2020-05-12 韩辉 Energy-concerving and environment-protective type washs and sweeps all-in-one

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CN104889095A (en) * 2015-05-11 2015-09-09 北京泰拓精密清洗设备有限公司 Multifunctional cleaning mechanism, cleaning technology and modular combined type cleaning working station
CN106123555A (en) * 2016-08-23 2016-11-16 高桥金属制品(苏州)有限公司 A kind of two station wind cut drying machine
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111842333A (en) * 2020-06-08 2020-10-30 宿州市灵显电子科技有限公司 Cleaning equipment and cleaning method for mobile phone display outer screen
CN111842333B (en) * 2020-06-08 2022-03-22 宿州市灵显电子科技有限公司 Cleaning equipment and cleaning method for mobile phone display outer screen

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