CN110365086A - A kind of highly integrated charger power cell - Google Patents

A kind of highly integrated charger power cell Download PDF

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Publication number
CN110365086A
CN110365086A CN201910468877.6A CN201910468877A CN110365086A CN 110365086 A CN110365086 A CN 110365086A CN 201910468877 A CN201910468877 A CN 201910468877A CN 110365086 A CN110365086 A CN 110365086A
Authority
CN
China
Prior art keywords
circuit
power cell
bus bar
composite bus
rectification
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910468877.6A
Other languages
Chinese (zh)
Inventor
马瑞
陈彦肖
张丹
赵国鹏
李红
陈宏�
丁巧娅
汤学超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Zhongche Yongji Electric Co Ltd
Original Assignee
Xi'an Zhongche Yongji Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Zhongche Yongji Electric Co Ltd filed Critical Xi'an Zhongche Yongji Electric Co Ltd
Priority to CN201910468877.6A priority Critical patent/CN110365086A/en
Publication of CN110365086A publication Critical patent/CN110365086A/en
Pending legal-status Critical Current

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Classifications

    • H02J7/022
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20927Liquid coolant without phase change

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Inverter Devices (AREA)

Abstract

The invention discloses a kind of highly integrated charger power cell, including frame, installation water-cooling base plate on said frame, the power cell being mounted on the water-cooling base plate;The power cell includes inverter circuit, rectification circuit, RC absorption circuit, inversion input composite bus bar, exchange output composite bus bar, rectification composite bus bar;Wherein, the inversion input composite bus bar is attached the direct current input of the inverter circuit, the exchange output composite bus bar is attached the exchange output of the inverter circuit, and the Absorption Capacitance of the rectification circuit and the RC absorption circuit is attached by the rectification composite bus bar.For the present invention by inverter circuit, full-wave rectifying circuit and counnter attack circuit integration in a power device, product structure integrated level is high, solves the problems, such as that small product size is big, at high cost, wiring is complicated.

Description

A kind of highly integrated charger power cell
Technical field
The invention belongs to guide rail electric car technical fields, are related to a kind of power cell, especially a kind of highly integrated charger function Rate unit.
Background technique
With the fast development in city, traffic pressure increasingly increases, and city guide rail electric car can make full use of existing city because of it The advantages that city's road, infrastructure are simple, the construction period is short, at low cost, pollution-free, has broad application prospects.With rail The development of road traffic electric drive technology, using high-power IGBT is the power cell of switch element using increasingly extensive, existing skill A power cell only realizes an electric function in art, and the functions such as rectification, inversion are realized by multiple power cells.
However, multiple power cells are independently installed, not only increase volume, increase cost, and interface is more, it is multiple to increase wiring Miscellaneous degree, is unfavorable for installation maintenance.
Summary of the invention
It is an object of the invention to overcome the above-mentioned prior art, a kind of highly integrated charger power cell is provided. A variety of electric functions are realized on a power cell, reach the integrated assembly of multi-part, miniaturization, light-weighted purpose.
The purpose of the present invention is by the following technical programs to solve:
This highly integrated charger power cell including frame, installation water-cooling base plate on said frame, is mounted on institute State the power cell on water-cooling base plate;The power cell includes inverter circuit, rectification circuit, RC absorption circuit, inversion input Composite bus bar, exchange output composite bus bar, rectification composite bus bar;Wherein, the inversion input composite bus bar is to the inversion electricity The direct current input on road is attached, and the exchange output composite bus bar is attached the exchange output of the inverter circuit, institute Rectification composite bus bar is stated to be attached the Absorption Capacitance of the rectification circuit and the RC absorption circuit.
Optionally, the rectification circuit is extensive fastly including the first fast recovery diode D1, the second fast recovery diode D2, third Multiple diode D3 and the 4th fast recovery diode D4, wherein D1 connects with D2, and D3 connects with D4, the branch of the D1 and D2 composition The branch circuit parallel connection on road and the D3 and D4 composition.
Optionally, the RC absorption circuit includes concatenated Absorption Capacitance and absorption resistance.
Optionally, the IGBT of two half-bridges of inverter circuit encapsulation, the IGBT of two half-bridges encapsulation make the inversion electricity Two bridge arms on road.
Optionally, the power cell further includes anti-circnit NOT, IGBT drive circuit plate;Wherein, the IGBT driving electricity Road plate is mounted on IGBT, and the IGBT drive circuit plate and signal regulating panel are divided in water-cooling base plate left and right side, described The aperture that line between IGBT drive circuit plate and the signal regulating panel passes through on water-cooling base plate is attached.
Optionally, the power cell further includes insulating supporting seat, lamination copper bar;Wherein, the insulating supporting seat installation The frame top and embedded traveling nut, the terminal of the lamination copper bar be overlapped on the insulating supporting seat.
The invention has the following advantages:
The present invention is by composite bus bar by inverter circuit, rectification circuit and counnter attack circuit integration in a power device, production Product structure integrated level is high, reduces design and product cost.
Further, the present invention is from highly integrated charger power cell practical application request, using integrated modularization Structure uses high power device IGBT, diode, anti-circnit NOT, driving circuit, laminated composite bus bar, absorbing circuit, water cooling base The component functions such as plate combine.
Detailed description of the invention
Fig. 1 (a) is inverter circuit schematic diagram of the invention;
Fig. 1 (b) is full-wave rectifying circuit schematic diagram of the invention;
Fig. 1 (c) is counnter attack circuit diagram of the invention;
Fig. 2 is the structural schematic diagram of highly integrated charger power cell of the invention, wherein (a) is leftschematic diagram, (b) For right side schematic view;
Fig. 3 is the structural schematic diagram of frame of the invention;
Fig. 4 is the structural schematic diagram that inversion of the invention inputs composite bus bar, wherein (a) is perspective view, it (b) is to face Figure;
Fig. 5 is the structural schematic diagram of exchange output composite bus bar of the invention, wherein (a) is perspective view, it (b) is to face Figure;
Fig. 6 is the structural schematic diagram of rectification output composite bus bar of the invention, wherein (a) is perspective view, it (b) is to face Figure;
Fig. 7 is water-cooling base plate device layout schematic diagram of the invention, wherein (a) is device layout signal on the left of water-cooling base plate Figure is (b) device layout schematic diagram on the right side of water-cooling base plate.
Wherein: 1 is water-cooling base plate;2 be left frame;3 be correct frame;4 be insulating supporting seat;5 be IGBT drive circuit plate; 6 input composite bus bar for inversion;7 be exchange output composite bus bar;8 be rectification composite bus bar;9 be lamination copper bar;10 be signal Conditioning plate;11 be aperture;12 be bolt fixing component;13 be IGBT;14 be fast recovery diode, and 15 be Absorption Capacitance;16 are Absorption resistance;17 be counnter attack diode.
Specific embodiment
Highly integrated charger power cell of the invention, including frame, installation water-cooling base plate on said frame, installation Power cell on the water-cooling base plate;The power cell includes inverter circuit, rectification circuit, RC absorption circuit, inversion Input composite bus bar, exchange output composite bus bar, rectification composite bus bar;Wherein, the inversion input composite bus bar is to described inverse The direct current input on power transformation road is attached, and the exchange output composite bus bar connects the exchange output of the inverter circuit It connects, the Absorption Capacitance of the rectification circuit and the RC absorption circuit is attached by the rectification composite bus bar.
The invention will be described in further detail with reference to the accompanying drawing:
Shown in the circuit diagram of the present embodiment such as Fig. 1 (a), Fig. 1 (b) and Fig. 1 (c):
V1~V2 is 2 IGBT of half-bridge encapsulation, as 2 bridge arms of inverter circuit, forms single-phase inversion circuit.
D1~D4 is fast recovery diode module, and D1 is in parallel again after connecting respectively with D2, D3 with D4, composition full-wave rectification electricity Road.
R1 and C1 is respectively the resistance and capacitor of absorption circuit, overvoltage when for absorption diode Reverse recovery, electricity Capacitance-resistance best match increases absorption to greatest extent can ability.
D5 is output circuit counnter attack diode, and the electric current of battery is prevented reversely to be flowed into power device.
Still as shown in Fig. 1 (a) to Fig. 1 (c), circuit input and output terminal includes:
1. 2. the direct current for inverter circuit inputs.
3. 4. the exchange for inverter circuit exports.
5. 6. the exchange for full-wave rectifying circuit inputs.
8. 7. being the direct current output of full-wave rectifying circuit.
10. 9. outputting and inputting for the main anti-circnit NOT in circuit output part.
Still as shown in Fig. 1 (a) to Fig. 1 (c), control section includes:
DRV1 and DRV2 is the driving circuit of IGBT, and every piece of drive circuit board provides two-way driving signal, and driving one is inverse Become two IGBT cell operations of bridge arm, while IGBT switch state signal is fed back into control unit.
GPD is signal regulating panel, and when system requirements signal is electric signal, signal regulating panel receives controller and sends telecommunications Number, it will be transferred to IGBT drive circuit plate 5 after Electric signal processing, the on-off of IGBT is controlled by IGBT drive circuit plate 5, simultaneously IGBT drive circuit plate 5 feeds back electric signal to signal regulating panel, returns to controller after signal regulating panel is handled;It is requiring to drive Under conditions of dynamic circuit optical signal, without using the circuit board.The use of signal regulating panel, so that the power cell is applicable to System requirements is two kinds of conditions of optical signal and electric signal.
The highly integrated charger power cell of the present embodiment is applied in city guide rail electric car current transformer, whole such as Fig. 2 institute Show, the device is compound by water-cooling base plate 1, left frame 2, correct frame 3, insulating supporting seat 4, IGBT drive circuit plate 5, inversion input Busbar 6, exchange output composite bus bar 7, rectification composite bus bar 8, lamination copper bar 9, signal regulating panel 10, bolt fixing component 12, The part such as IGBT device, fast recovery diode, counnter attack diode, RC absorption circuit forms.
Wherein, the line between IGBT drive circuit plate 5 and signal regulating panel 10 pass through water-cooling base plate 2 on aperture 11 into Row connection.
High-voltage great-current IGBT is selected, IGBT drive circuit plate 5 is directly installed on IGBT, it can save space, again Can be to avoid because driving line be long, driving signal is disturbed problem.IGBT drive circuit plate 5 and signal regulating panel 10 are divided in Water-cooling base plate left and right side, the aperture that left and right sides circuit board line passes through on water-cooling base plate are attached, and make full use of water Cold substrate existing space.IGBT drive circuit plate 5 is optical signal, when system requirements driving signal is electric signal, uses the letter Number conditioning plate 10 will be transferred to IGBT drive circuit plate 5 after Electric signal processing, while IGBT drive circuit plate 5 feeds back electric signal extremely Signal regulating panel 10 returns to controller after the processing of signal regulating panel 10, have prevent upper and lower bridge arm straight-through, DC/DC transformation, The functions such as power supply monitoring, indicating fault.
The power cell integrated level is high, outer dimension 450mm × 180mm × 310mm (L × W × H), input and output high pressure Interface facilitates operation up to 10 by the way of the wiring of top, improves space utilization rate.Insulating supporting seat is mounted on frame Side embeds traveling nut, and busbar and copper bar terminal, which are overlapped on insulating supporting seat, to be conveniently reliably connected with outside, movable screw It is female adjustable in a certain range, avoid the problem of composite bus bar production and rigging error cause terminal to be unable to device to hole assembly.
Power cell is quickly connected between converter cabinet entirely through 3 included screw arbor assemblies;Frame is (such as Fig. 3 institute Show) it is hollowed out among frame under the premise of meeting mechanical performance using stainless steel plate, the weight of device is reduced, lightweight is reached Purpose of design, which only has 17.8kg.
The present embodiment includes 3 kinds of composite bus bars, as shown in Fig. 4, Fig. 5, Fig. 6, respectively to inverter circuit, full-wave rectification electricity Road, RC absorption circuit are attached, the design of stack bus bar, and space is saved while reducing stray inductance, and the system of raising can By property and maintainability.
Optionally, intermediate as shown in figure 4, the inversion, which inputs composite bus bar, covers insulating film by positive and negative two layer laminates copper bar It is separated with insulating materials, 1. the inversion input composite bus bar includes, is 2. respectively two positive and negative input terminal (serial numbers pair Answer Fig. 1 (a) 1., 2.).The upper layer Fig. 4 (b) is negative plate, there is 4 cathode connecting holes, and lower layer is positive plate, there is 4 anode connections Hole.
Optionally, as shown in figure 5, the inversion, which exports composite bus bar, provides output connector, Fig. 5 institute to inversion circuit Show 3., 4. two AC output terminals (serial number corresponding diagram 1 (a) is 3., 4.).
This patent inversion inputs copper bar and uses stack-design, and inversion exports busbar and uses painting designs, by inversion circuit Inversion inputs busbar and separately designs with inversion output busbar, turns off due to voltage spikes in the distributed inductance and IGBT for reducing DC loop On the basis of, effectively save space mitigates busbar weight, and save the cost increases the maintainability of system.
Optionally, the rectification circuit is extensive fastly including the first fast recovery diode D1, the second fast recovery diode D2, third Multiple diode D3 and the 4th fast recovery diode D4, wherein D1 connects with D2, and D3 connects with D4, the branch of the D1 and D2 composition The branch circuit parallel connection on road and the D3 and D4 composition.Fast recovery diode switching frequency reaches 8KHz, has switching frequency high, reversed extensive Short feature of multiple time.
Optionally, as shown in fig. 6, the rectification composite bus bar include 2 AC input terminals 5. and 6., two direct currents are defeated 7. and 8. terminal, respectively corresponds the corresponding serial number of Fig. 1 (b) out.There is insulation strip to be used between two mounting holes of each diode Increase creepage distance.Two "+" "-" pins are separately connected the resistance and capacitor of RC absorption circuit on the right side of rectification busbar.
Optionally, the RC absorption circuit includes concatenated Absorption Capacitance and absorption resistance.
The rectification composite bus bar of the present embodiment is electric by the absorption of the fast recovery diode of full-wave rectifying circuit, RC absorption circuit Hold and the absorption resistance of RC absorption circuit is attached, when reducing the distributed inductance in circuit, and then reducing diode reverse recovery Peak voltage.To meet Miniaturization Design simultaneously and meeting the requirement of creepage distance, between the adjacent connecting ends of composite bus bar surface Paste insulation partition.
Optionally, the IGBT of two half-bridges of inverter circuit encapsulation, the IGBT of two half-bridges encapsulation make the inversion electricity Two bridge arms on road.
Optionally, the power cell further includes anti-circnit NOT, IGBT drive circuit plate;Wherein, the IGBT driving electricity Road plate is mounted on IGBT, and the IGBT drive circuit plate and signal regulating panel are divided in water-cooling base plate left and right side, described The aperture that line between IGBT drive circuit plate and the signal regulating panel passes through on water-cooling base plate is attached.
Optionally, the power cell further includes insulating supporting seat, lamination copper bar;Wherein, the insulating supporting seat installation The frame top and embedded traveling nut, the terminal of the lamination copper bar be overlapped on the insulating supporting seat.
As shown in fig. 7, being water-cooling base plate device layout schematic diagram, entire power device is that basic two sides are pacified with water-cooling base plate Dress power device and circuit board, IGBT drive circuit plate 5 are directly installed on IGBT 13, (also referred to as by composite bus bar and copper bar Lamination copper bar) main circuit is attached, left and right frame supports the power cell.Wherein, IGBT 13 and its IGBT drive circuit Plate 5 is assemblied in the left side of water-cooling base plate 1, fast recovery diode 14, Absorption Capacitance 15, absorption resistance 16, signal regulating panel 10, defeated Circuit counnter attack diode 17 is mounted on the right side of water-cooling base plate 1 out.
The power cell is suitable for commutating circuit switching frequency and is up to 16k, and general-purpose diode can not meet high switch frequency The requirement of rate, therefore use the fast recovery diode of quick-speed turning on-off.It is compared simultaneously by test of many times, using 4 absorption resistances and 2 The matching of a Absorption Capacitance improves the absorbability in the circuit RC to greatest extent.
The present embodiment by inverter circuit, full-wave rectifying circuit and counnter attack circuit integration in a power cell, product collection It is high at degree, reach miniaturization, light-weighted purpose of design, while reducing design and maintenance cost;It is carried out by composite bus bar The connection of each electric loop, internal electric connect and are externally electrically connected convenient and efficient, top installation adjustable ball nut insulation Support base overlaps busbar high-voltage electrical apparatus interface, and interface solves the problems, such as that layout is complicated, at high cost, quality is insecure;) be suitable for driving The different application condition of dynamic circuit optical signal or electric signal, connection signal conditioning plate 10 when electric signal, without connection when optical signal, Improve the versatility of power cell;Absorption circuit uses 4 absorption resistances and 2 Absorption Capacitances, maximum in limited volume Limit increases the absorbability of absorption circuit, meets power device and rapidly switches off due to voltage spikes, power quality difference or transformer The high application conditions of side output voltage spike, the reliably working of effective protection power device fast recovery diode.

Claims (7)

1. a kind of highly integrated charger power cell, which is characterized in that including frame, the water cooling base of installation on said frame Plate, the power cell being mounted on the water-cooling base plate;The power cell includes that inverter circuit, rectification circuit, RC absorb back Road, inversion input composite bus bar, exchange output composite bus bar, rectification composite bus bar;Wherein, the inversion inputs composite bus bar pair The direct current input of the inverter circuit is attached, the exchange export composite bus bar to the exchange of the inverter circuit export into The Absorption Capacitance of the rectification circuit and the RC absorption circuit is attached by row connection, the rectification composite bus bar.
2. highly integrated charger power cell according to claim 1, which is characterized in that the inversion inputs composite bus bar Insulating film is covered by positive and negative two layer laminates copper bar, centre is separated with insulating materials.
3. highly integrated charger power cell according to claim 1, which is characterized in that the rectification circuit includes first Fast recovery diode D1, the second fast recovery diode D2, third fast recovery diode D3 and the 4th fast recovery diode D4, In, D1 connects with D2, and D3 connects with D4, the branch circuit parallel connection of the branch and the D3 and D4 composition of the D1 and D2 composition.
4. highly integrated charger power cell according to claim 4, which is characterized in that the RC absorption circuit includes string The Absorption Capacitance and absorption resistance of connection.
5. highly integrated charger power cell according to claim 1, which is characterized in that two half-bridges of the inverter circuit The IGBT of the IGBT of encapsulation, the encapsulation of two half-bridges make two bridge arms of the inverter circuit.
6. highly integrated charger power cell according to claim 5, which is characterized in that the power cell further includes preventing Circnit NOT, IGBT drive circuit plate;Wherein, the IGBT drive circuit plate is mounted on IGBT, the IGBT drive circuit plate It is divided in water-cooling base plate left and right side with signal regulating panel, between the IGBT drive circuit plate and the signal regulating panel The aperture that line passes through on water-cooling base plate is attached.
7. highly integrated charger power cell according to claim 1, which is characterized in that the power cell further includes exhausted Edge support base, lamination copper bar;Wherein, the insulating supporting seat is mounted on the top of frame and embeds traveling nut, the lamination The terminal of copper bar is overlapped on insulating supporting seat.
CN201910468877.6A 2019-05-31 2019-05-31 A kind of highly integrated charger power cell Pending CN110365086A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110943656A (en) * 2019-12-10 2020-03-31 东风汽车集团有限公司 Double-motor controller structure of integrated DCDC for hybrid vehicle
CN111255783A (en) * 2020-01-21 2020-06-09 西安中车永电电气有限公司 Fixing and limiting device is taken off in top down antiskid

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207304393U (en) * 2017-09-07 2018-05-01 中车永济电机有限公司 Rectification and the auxiliary converter power cell and composite bus bar of inversion facilitation
CN108494264A (en) * 2018-05-30 2018-09-04 西安中车永电电气有限公司 A kind of highly integrated light-weighted power device
CN211183807U (en) * 2019-05-31 2020-08-04 西安中车永电电气有限公司 Charger power device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207304393U (en) * 2017-09-07 2018-05-01 中车永济电机有限公司 Rectification and the auxiliary converter power cell and composite bus bar of inversion facilitation
CN108494264A (en) * 2018-05-30 2018-09-04 西安中车永电电气有限公司 A kind of highly integrated light-weighted power device
CN211183807U (en) * 2019-05-31 2020-08-04 西安中车永电电气有限公司 Charger power device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110943656A (en) * 2019-12-10 2020-03-31 东风汽车集团有限公司 Double-motor controller structure of integrated DCDC for hybrid vehicle
CN111255783A (en) * 2020-01-21 2020-06-09 西安中车永电电气有限公司 Fixing and limiting device is taken off in top down antiskid
CN111255783B (en) * 2020-01-21 2021-08-03 西安中车永电电气有限公司 Fixing and limiting device is taken off in top down antiskid

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