CN110358048B - Preparation method of waterborne polyurethane emulsion for temperature-resistant transfer coating - Google Patents

Preparation method of waterborne polyurethane emulsion for temperature-resistant transfer coating Download PDF

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CN110358048B
CN110358048B CN201910677751.XA CN201910677751A CN110358048B CN 110358048 B CN110358048 B CN 110358048B CN 201910677751 A CN201910677751 A CN 201910677751A CN 110358048 B CN110358048 B CN 110358048B
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CN110358048A (en
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褚波
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Guangdong Bohai Chemical Technology Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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    • C08G18/752Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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    • C09D175/06Polyurethanes from polyesters
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/08Polyurethanes from polyethers
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints

Abstract

The invention discloses a preparation method of waterborne polyurethane emulsion for temperature-resistant transfer paint, which has the technical scheme key points that the preparation method comprises the following steps: under the protection of dry nitrogen, 6-14% of oligomer polyol is dehydrated and vacuumized for 1 hour at the temperature of 100-110 ℃, and then cooled to 50-60 ℃; adding 10-12% of diisocyanate, automatically releasing heat, heating to 85 +/-3 ℃, reacting for 2 hours, and cooling to 52-54 ℃; mixing 12-16% of hydrophilic chain extender, 1.5-3% of cross-linking agent and 2-4% of NMP, and reacting for 1 hour at 70-75 ℃; adding 0.006-0.012% of catalyst, and reacting for 2 hours at 60-65 ℃; cooling, adding 12-18% of acetone, cooling to below 30-35 ℃, adding an amine chain extender, and dispersing for 1 minute; adding a neutralizing agent and ice pure water within 1 minute, and dispersing at a high speed for 20 minutes; vacuumizing and removing the solvent to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating; the synthesis process is simple, the particle size of the emulsion is appropriate, the production quality is good, and the heat resistance is good.

Description

Preparation method of waterborne polyurethane emulsion for temperature-resistant transfer coating
[ technical field ] A method for producing a semiconductor device
The invention relates to a preparation method of a waterborne polyurethane emulsion for a temperature-resistant transfer coating, belonging to the technical field of coatings.
[ background of the invention ]
The PET is coated with a layer of solvent-based transfer coating, then aluminized and then transferred onto paper through water-based wet composite glue, which is a great reform in the cigarette packet industry because the PET is more environment-friendly and more easily degraded than the PET directly plated with aluminum. However, in recent years, as domestic environmental regulations become more stringent, solvent-based transfer coatings are increasingly limited due to their high VOC emission, odor, flammability, and explosiveness. Therefore, the trend of requiring water-based paint is more and more obvious, but at present, two water-based products are mainly used in the market to replace the solvent-based transfer paint, one water-based transfer paint using water-based acrylic emulsion as a bonding material is used to replace the solvent-based transfer paint, and the other way is to replace the solvent-based transfer paint by the water-based transfer paint using water-based polyurethane as a bonding material. However, the waterborne transfer coating using the waterborne acrylic emulsion as a binder has good printability and good temperature resistance, but has poor stripping property; the water-based transfer coating using the water-based polyurethane as the bonding material has good stripping performance and poor temperature resistance.
[ summary of the invention ]
The invention aims to provide the aqueous polyurethane emulsion for the temperature-resistant transfer coating, which has good transferability and good temperature resistance on the premise of not increasing the cost of raw materials by using main raw materials such as low polymer polyol, diisocyanate, a hydrophilic chain extender, a cross-linking agent, an amine chain extender and the like and using a two-step method of a prepolymer method.
The invention also aims to provide a preparation method of the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
The waterborne polyurethane emulsion for the temperature-resistant transfer coating comprises the following components in parts by weight:
Figure BDA0002143832960000021
preferably, the oligomer polyol is any one of polycarbonate diol (PCDL), neopentyl glycol adipate diol (PNA) and polytetrahydrofuran ether glycol (PTMG).
Preferably, the diisocyanate is any one of H12MDI and IPDI.
Preferably, the hydrophilic chain extender is any one of dimethylolpropionic acid (DMPA) and dihydroxybutyric acid.
Preferably, the cross-linking agent is a mixture of trimethylolpropane, CHDM and BEPD.
Preferably, the catalyst is stannous octoate.
Preferably, the amine chain extender is a solution obtained by dissolving DMEA in 3% ice pure water, and the ice pure water is water at 0-4 ℃.
Preferably, the neutralizing agent is any one of triethylamine and hexamethylene diamine.
A preparation method of waterborne polyurethane emulsion for temperature-resistant transfer paint comprises the following steps:
1) under the protection of dry nitrogen, 6-14% of oligomer polyol is dehydrated and vacuumized for 1 hour at the temperature of 100-110 ℃, and then cooled to 50-60 ℃;
2) adding 10-12% of diisocyanate, automatically releasing heat, heating to 85 +/-3 ℃, reacting for 2 hours, and cooling to 52-54 ℃;
3) mixing 12-16% of hydrophilic chain extender, 1.5-3% of cross-linking agent and 2-4% of NMP, adding, paying attention to the fact that the temperature can not rise too fast, and reacting for 1 hour at 70-75 ℃;
4) adding 0.006-0.012% of catalyst, and reacting for 2 hours at 60-65 ℃;
5) adding 12-18% of acetone while cooling, and cooling to below 30-35 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding an amine chain extender, and dispersing at a high speed for 1 minute;
7) quickly adding a neutralizing agent and ice pure water within 1 minute, and dispersing at a high speed for 20 minutes;
8) and vacuumizing at 57-60 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
The viscosity of the aqueous polyurethane emulsion for the temperature-resistant transfer coating is 14 +/-2 seconds/25 ℃.
Compared with the prior art, the invention has the following advantages:
1. the waterborne polyurethane emulsion for the temperature-resistant transfer coating adopts oligomer polyol, diisocyanate, a hydrophilic chain extender, a cross-linking agent and an amine chain extender, prepares a prepolymer by a two-step method of a prepolymer method, quickly stirs, emulsifies, vacuumizes and desolventizes, and generates the waterborne polyurethane emulsion with larger molecular weight by controlling the reaction temperature, the cross-linking density and the chain extension degree;
2. according to the waterborne polyurethane emulsion for the temperature-resistant transfer coating, a proper hydrophilic chain extender and a proper proportion are adopted, so that the comprehensive indexes of small particle size and good leveling property of the waterborne polyurethane emulsion are achieved, a proper cross-linking agent combination and a proper proportion are adopted to achieve a proper molecular weight, so that the product has good heat resistance and simultaneously has the characteristic of easy stripping, the prepared waterborne polyurethane emulsion for the temperature-resistant transfer coating has excellent performance, can be easily stripped after film forming, can resist the temperature of 160 ℃, has no yellowing and sticking phenomenon, and is superior to similar products abroad;
3. the preparation method of the aqueous polyurethane emulsion for the temperature-resistant transfer coating has the advantages of simple synthesis process, easy reaction control, good repeatability, proper emulsion particle size, good production quality, good heat resistance, environment-friendly and safe process synthesis and little smell;
4. according to the preparation method of the waterborne polyurethane emulsion for the temperature-resistant transfer coating, disclosed by the invention, the prepolymer is prepared by adopting a two-step method of a prepolymer method, so that a plurality of defects of large particle size range, coarse particle size, poor storage stability, poor physical properties of a film-forming material and the like of the traditional polyurethane emulsion are overcome.
[ detailed description ] embodiments
The invention is further described below with reference to specific examples:
example 1:
the waterborne polyurethane emulsion for the temperature-resistant transfer coating comprises the following components in parts by weight:
Figure BDA0002143832960000051
the preparation method of the aqueous polyurethane emulsion for the temperature-resistant transfer paint in the embodiment 1 comprises the following steps:
1) under the protection of dry nitrogen, dehydrating and vacuumizing polycarbonate diol (PCDL) at 110 ℃ for 1 hour, and cooling to 60 ℃;
2) adding H12MDI, heating to 88 ℃ from self-heat release, reacting for 2 hours, and cooling to 54 ℃;
3) mixing dimethylolpropionic acid (DMPA) with cross-linking agents of TMP, CHDM and BEPD and NMP, adding the mixture, wherein the temperature cannot be increased too fast, and reacting for 1 hour at 75 ℃;
4) adding a catalyst, and reacting for 2 hours at 65 ℃;
5) adding acetone while cooling, and cooling to 35 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding DMEA, and dispersing at a high speed for 1 minute;
7) quickly adding triethylamine and ice pure water within 1 minute, and dispersing at high speed for 20 minutes;
8) and vacuumizing at 60 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
Example 2:
the waterborne polyurethane emulsion for the temperature-resistant transfer coating comprises the following components in parts by weight:
Figure BDA0002143832960000061
the preparation method of the aqueous polyurethane emulsion for the temperature-resistant transfer paint in the embodiment 2 comprises the following steps:
1) under the protection of dry nitrogen, dehydrating and vacuumizing polycarbonate diol (PCDL) at 105 ℃ for 1 hour, and cooling to 55 ℃;
2) adding H12MDI, heating to 86 ℃ from self-heat release, reacting for 2 hours, and cooling to 53 ℃;
3) mixing dimethylolpropionic acid (DMPA) with cross-linking agents of TMP, CHDM and BEPD and NMP, adding the mixture, wherein the temperature cannot be increased too fast, and reacting at 72 ℃ for 1 hour;
4) adding a catalyst, reacting at 63 ℃ for 2 hours,
5) Adding acetone while cooling, and cooling to 33 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding a DMEA aqueous solution, and dispersing at a high speed for 1 minute;
7) quickly adding triethylamine and ice pure water within 1 minute, and dispersing at high speed for 20 minutes;
8) and vacuumizing at 58 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
Example 3:
the waterborne polyurethane emulsion for the temperature-resistant transfer coating comprises the following components in parts by weight:
Figure BDA0002143832960000071
Figure BDA0002143832960000081
the preparation method of the aqueous polyurethane emulsion for the temperature-resistant transfer paint in the embodiment 3 comprises the following steps:
1) under the protection of dry nitrogen, dehydrating neopentyl glycol adipic acid diol (PNA) at 108 ℃, vacuumizing for 1 hour, and cooling to 55 ℃;
2) adding H12MDI, heating to 85 ℃ from self-heat release, reacting for 2 hours, and cooling to 52 ℃;
3) mixing dimethylolpropionic acid (DMPA) with cross-linking agents of TMP, CHDM and BEPD and NMP, adding the mixture, wherein the temperature cannot be increased too fast, and reacting at 72 ℃ for 1 hour;
4) adding a catalyst, and reacting for 2 hours at 62 ℃;
5) adding acetone while cooling, and cooling to 32 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding a DMEA aqueous solution, and dispersing at a high speed for 1 minute;
7) quickly adding triethylamine and ice pure water within 1 minute, and dispersing at high speed for 20 minutes;
8) and vacuumizing at 58 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
Example 4:
the waterborne polyurethane emulsion for the temperature-resistant transfer coating comprises the following components in parts by weight:
Figure BDA0002143832960000091
the preparation method of the aqueous polyurethane emulsion for the temperature-resistant transfer paint in the embodiment 4 comprises the following steps:
1) under the protection of dry nitrogen, dehydrating neopentyl glycol adipic acid diol (PNA) at 103 ℃, vacuumizing for 1 hour, and cooling to 52 ℃;
2) adding IPDI, heating to 84 ℃ from self-heat release, reacting for 2 hours, and cooling to 53 ℃;
3) mixing dimethylolpropionic acid (DMPA), a cross-linking agent of TMP1, CHDM and BEPD and NMP, adding the mixture, wherein the temperature cannot be increased too fast, and reacting for 1 hour at 71 ℃;
4) then adding a catalyst, and reacting for 2 hours at 62 ℃;
5) adding acetone while cooling, and cooling to 31 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding a DMEA aqueous solution, and dispersing at a high speed for 1 minute;
7) and quickly adding triethylamine and ice pure water within 1 minute, and dispersing at a high speed for 20 minutes.
8) And vacuumizing at 59 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
Example 5:
the waterborne polyurethane emulsion for the temperature-resistant transfer coating comprises the following components in parts by weight:
Figure BDA0002143832960000101
the preparation method of the aqueous polyurethane emulsion for the temperature-resistant transfer paint in the embodiment 5 comprises the following steps:
1) under the protection of dry nitrogen, dehydrating and vacuumizing polytetrahydrofuran ether glycol (PTMG) at 100 ℃ for 1 hour, and cooling to 50 ℃;
2) adding H12MDI, heating to 83 ℃ from self-heat release, reacting for 2 hours, and cooling to 52 ℃;
3) mixing dimethylolbutyric acid with cross-linking agents of TMP, CHDM and BEPD and NMP, adding, and reacting at 70 ℃ for 1 hour, wherein the temperature can not be increased too fast;
4) adding a catalyst, and reacting for 2 hours at 60 ℃;
5) adding acetone while cooling, and cooling to 30 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding a DMEA aqueous solution, and dispersing at a high speed for 1 minute;
7) quickly adding hexamethylene diamine and ice pure water within 1 minute, and dispersing at high speed for 20 minutes;
8) and vacuumizing at 57 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating.
The performance test of the waterborne polyurethane emulsion for the temperature-resistant transfer coating in the embodiment 1-5 after curing and film forming is shown in the following table 1:
1. the preparation process of the water-based temperature-resistant transfer coating comprises the following steps: 70 parts of waterborne polyurethane emulsion for temperature-resistant transfer coating are respectively taken and added into a glass with the volume of 150ml, then 27 parts of distilled water, 1 part of film forming additive, 1 part of wear-resisting agent and 0.6 part of wetting agent are added, 0.2 part of waterborne flatting agent (polyether modified organic silicon) and 0.2 part of waterborne defoaming agent are added, the mixture is stirred for 15-30 minutes at the rotating speed of 350-550 r/min until the system is uniform, a filter screen with 250 meshes is used for filtering, and the filtrate is poured into a black glue tank for later use.
2. And (3) curing and film forming processes: respectively coating the water-based temperature-resistant transfer coating on the front surfaces of the PET films by using a No. 2 scraper in numbers of 1, 2, 3, 4 and 5, setting the temperature of an oven at 105 ℃ and the humidity at 10%, respectively standing the films 1, 2, 3, 4 and 5 for 3 hours, and curing to form the film.
Table 1:
Figure BDA0002143832960000121
the results obtained from the above tests show that:
1) the waterborne polyurethane emulsion for the temperature-resistant transfer coating has good leveling property, easy stripping and high temperature resistance.
2) The waterborne polyurethane emulsion for the temperature-resistant transfer coating is a water dispersion system, has no adverse effect on human bodies and the environment, and meets the requirements of national and industrial environmental protection standards.

Claims (1)

1. A preparation method of waterborne polyurethane emulsion for temperature-resistant transfer paint is characterized by comprising the following steps:
1) under the protection of dry nitrogen, dehydrating and vacuumizing polycarbonate diol (PCDL) at 110 ℃ for 1 hour, and cooling to 60 ℃;
2) adding H12MDI, heating to 88 ℃ from self-heat release, reacting for 2 hours, and cooling to 54 ℃;
3) mixing dimethylolpropionic acid (DMPA) with cross-linking agents of TMP, CHDM and BEPD and NMP, adding the mixture, wherein the temperature cannot be increased too fast, and reacting for 1 hour at 75 ℃;
4) adding a catalyst, and reacting for 2 hours at 65 ℃;
5) adding acetone while cooling, and cooling to 35 ℃;
6) discharging the prepolymer into a dispersing barrel, quickly adding DMEA, and dispersing at a high speed for 1 minute;
7) quickly adding triethylamine and ice pure water within 1 minute, and dispersing at high speed for 20 minutes;
8) vacuumizing at 60 ℃ for desolventizing for 1 hour to obtain the waterborne polyurethane emulsion for the temperature-resistant transfer coating;
the preparation method comprises the following components in parts by weight:
7.4% of polycarbonate diol
H12MDI 12%
1.5% of dimethylolpropionic acid
TMP 1%
CHDM 0.8%
BEPD 0.2%
18 percent of acetone
NMP 2.7%
DMEA 4.1%
0.01 percent of stannous octoate
51.49 percent of ice pure water
And 0.8 percent of neutralizer.
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