CN110357284A - Preparation method and application of marine urea solution - Google Patents

Preparation method and application of marine urea solution Download PDF

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Publication number
CN110357284A
CN110357284A CN201910568585.XA CN201910568585A CN110357284A CN 110357284 A CN110357284 A CN 110357284A CN 201910568585 A CN201910568585 A CN 201910568585A CN 110357284 A CN110357284 A CN 110357284A
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China
Prior art keywords
urea
urea liquid
raw material
preparation
pure water
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Pending
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CN201910568585.XA
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Chinese (zh)
Inventor
梁乐豪
陈居滨
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Fujian Zhongyuan New Energy Co ltd
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Fujian Zhongyuan New Energy Co ltd
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Priority to CN201910568585.XA priority Critical patent/CN110357284A/en
Publication of CN110357284A publication Critical patent/CN110357284A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8603Removing sulfur compounds
    • B01D53/8609Sulfur oxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C273/00Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C273/02Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
    • C07C273/14Separation; Purification; Stabilisation; Use of additives
    • C07C273/16Separation; Purification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2067Urea
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • B01D2258/012Diesel engines and lean burn gasoline engines
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/105Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/12Halogens or halogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a preparation method of a marine urea solution, which comprises the following steps: (1) and (3) pure water treatment: processing the water raw material to prepare a pure water raw material; (2) and (3) urea purification: heating a urea saturated solution to 72 ℃, carrying out hydrolysis reaction, cooling to below 28 ℃, separating out crystals, filtering and removing impurities through a fine sand and activated carbon multi-media filter, adding an aldehyde treating agent into the urea solution after impurity removal for reaction, and passing the urea solution after aldehyde removal through an ion exchange resin column to remove most impurities in the urea solution to obtain a urea solution raw material; (3) the method comprises the steps of mixing a pure water raw material and a urea solution raw material to prepare a urea solution with mass fraction concentration of 39% -41%, then adding an aldehyde treating agent with mass fraction concentration of 1.5% to react for 20min after filtering and impurity removal, and then purifying through an ion exchange resin column to obtain the marine urea solution.

Description

A kind of preparation method and applications of urea liquid peculiar to vessel
Technical field
The present invention relates to technical field of urea production, especially a kind of preparation method and applications of urea liquid peculiar to vessel.
Background technique
With urea peculiar to vessel, alternatively property catalysis reduction SCR is that a kind of High-efficiency diesel engine that can satisfy V discharge standard is useless Gas post-processing technology, i.e. nitrogen oxides in exhaust gas are reacted at 290 DEG C~420 DEG C of temperature, with reducing agent in catalyst surface, Nontoxic and pollution-free nitrogen and water are generated, in ship domain in application, reducing agent mostly uses urea liquid and ammonia spirit, but is urinated Element safety in storage, transport and use is more preferable, is widely used.
However, the purity requirement of urea peculiar to vessel is very high, common urea or urine can not meet urea peculiar to vessel to noble and unsullied The requirement of cleanliness, certain impurity contents are also far more than urea standard peculiar to vessel in tap water, it is clear that the purification of urea and water process are The key of urea peculiar to vessel is prepared, the present invention preferably obtains the urea of high-purity using the multiple of configuration solution of agricultural urea, with Meet relevant Testing index.
Summary of the invention
The case where for the prior art, to prepare reliable, at low cost and impurity few the purpose of the present invention is to provide a kind of The preparation method and applications of urea liquid peculiar to vessel.
In order to realize above-mentioned technical purpose, the technical solution adopted by the present invention are as follows:
A kind of preparation method of urea liquid peculiar to vessel comprising following steps:
(1) Pure water preparation: after water raw material is passed through multi-medium filtering, then through first-stage reverse osmosis filtering, antisludging equipment and second level Reverse osmosis semi-transparent diaphragm filtering, is made pure water raw material;
(2) urea purification: being heated to 72 DEG C for agriculture urea saturated solution, bring it about hydrolysis, then will be complete Urea liquid after hydrolysis is cooled to 28 DEG C again and is precipitated hereinafter, crystallizing urea from aqueous solution again, when oversaturated urea Crystal is filtered removal of impurities by fine sand, active carbon more medium filter after being precipitated in urea liquid mother liquor, then toward removal of impurities Aldehydes inorganic agent is added in urea liquid afterwards to be reacted, then will be by except aldehyde, treated that urea liquid passes through ion exchange Urea liquid raw material is made to remove most of impurity in urea liquid in resin column;
(3) urea liquid raw material made from pure water raw material made from step (1) and step (2) is mixedly configured into quality point The urea liquid that Particle density is 39%~41% is added the aldehyde that mass fraction concentration is 1.5% and handles then after filtering and impurity removing 20min is reacted in agent, and after then carrying out purification process by ion exchange resin column, urea liquid peculiar to vessel is made.
Further, water raw material described in step (1) is tap water, deionized water or mineral water.
Further, the particle number of pure water raw material obtained is 0.05um or less in step (1).
Further, pure water raw material obtained is at least level-one pure water in step (1).
Further, urea liquid is miscellaneous to remove the major part in urea liquid by ion exchange resin column in step (2) Matter includes at least metal ion, phosphate anion or chloride ion.
Further, aldehyde inorganic agent described in step (2) and step (3) is hydrogen peroxide.
A kind of urea liquid peculiar to vessel, is made by preparation method described above.
Since the pure water of industrial production urea liquid peculiar to vessel is based on tap water, and in tap water there are a large amount of metal from Son, these metal ions will lead to SCR catalyst poison deactivation, so should use deionized water when production.The present invention program pushes away The equipment using two-pass reverse osmosis is recommended, most metal ions, phosphate anion and chloride ion in water removal can be removed.
For the agricultural grade urea used in the present invention for primes or qualified product, the soft water after water process is level-one water rank, More medium filter is fine sand, the filtering of activated carbon multipole, and used container is the materials such as stainless steel or organic glass.
Using above-mentioned technical solution, compared with prior art, the present invention it has the beneficial effect that
1, the present invention program is used treated that pure water feed particles number can be less than 0.05um hereinafter, rank is pure for level-one Water;
2, in Pure water preparation, using more medium filter can be good than general single medium filter go it is miscellaneous in water removal Matter, organic matter, colloid, suspended matter etc.;
3, in Pure water preparation, using semi-transparent diaphragm can quickly and effectively go the various metals such as dechlorination, sodium, potassium, copper, zinc from Son improves production efficiency, removes the salinity in water removal, further increases water quality;
4, in Pure water preparation, addition antisludging equipment can preferably protect reverse osmosis effect, save water resource and raising turns Change efficiency, and the service life and maintenance cost of the reverse osmosis semi-permeable membrane of protection;
5, the present invention can make it in the short period using hydrogen peroxide as aldehyde inorganic agent by reacting away aldehydes Interior content is down to quality that is extremely low, and not influencing urea liquid;
6, whole system of the invention is simple, and capital construction is at low cost apparent advantage.
Specific embodiment
The present invention program is combined with specific embodiments below to be further elaborated:
Embodiment 1
Present embodiment discloses one of embodiments of the present invention program Pure water preparation, wherein uses untreated raw water (tap water) obtains result such as table (1) institute through testing and analyzing by the collection liquid obtained after fine sand and charcoal filter removal of impurities Show.
On this basis, organic phosphorus acids anti-incrustation corrosion inhibitor is added, finally by level-one membranous system by filtering and impurity removing Metal ion treatment is carried out by second level film processing system, obtained collection liquid.Result such as table (2) institute is obtained through testing and analyzing Show.
The technology of table (1) untreated raw water is analyzed
The technology of table (2) processed collection liquid is analyzed
The above test data is analyzed to show:
1) from table (1) as can be seen that untreated raw water in resistivity, zinc, sodium, potassium, chlorine Testing index cannot Meet the quality index requirement of electronic grade water GB/T11446.1-2013.
2) as can be seen that the resistivity of processed collection liquid, zinc, sodium, potassium, chlorine, the Testing index of copper are equal from table (2) It is able to satisfy the quality index requirement of electronic grade water GB/T11446.1-2013, and the indices of collection liquid can reach level-one water Rank.
3) test more than it can be concluded that, many index of processed collection liquid than untreated raw water have it is apparent under Drop, and be down to it is extremely low, fully meet urea peculiar to vessel quality index requirement.
Embodiment 2
The present embodiment on the basis of embodiment 1, also discloses the method for urea purification and it is mixed system with embodiment 1 The method for obtaining urea peculiar to vessel, content are as follows:
Urea purification: agriculture urea saturated solution is heated to 72 DEG C, brings it about hydrolysis, then by complete hydrolysis Urea liquid afterwards is cooled to 28 DEG C again and is precipitated hereinafter, crystallizing urea from aqueous solution again, when oversaturated urea crystal After being precipitated in urea liquid mother liquor, removal of impurities is filtered by fine sand, active carbon more medium filter, then toward after cleaning Aldehydes inorganic agent (hydrogen peroxide) is added in urea liquid to be reacted, then will by except aldehyde treated urea liquid by from Sub-exchange resin column, to remove most of impurity in urea liquid (less including metal ion, phosphate anion or chloride ion), Urea liquid raw material is made;
Urea liquid preparation peculiar to vessel: by urea liquid raw material made from pure water raw material made from embodiment 1 and the present embodiment It is mixedly configured into the urea liquid (it tests and analyzes as shown in table 3) that mass fraction concentration is 39%, then after filtering and impurity removing, The aldehyde inorganic agent that mass fraction concentration is 1.5% is added and reacts 20min, purification process is then carried out by ion exchange resin column Afterwards, urea liquid peculiar to vessel is made (it tests and analyzes as shown in table 4).
Embodiment 3
The present embodiment is roughly the same with embodiment 2, the difference is that: by pure water raw material made from embodiment 1 and this Urea liquid raw material made from embodiment 2 is mixedly configured into the urea liquid that mass fraction concentration is 40.0%, and (it is tested and analyzed As shown in table 3), then after filtering and impurity removing, the aldehyde inorganic agent that mass fraction concentration is 1.5% is added and reacts 20min, then leads to After crossing ion exchange resin column progress purification process, urea liquid peculiar to vessel is made (it tests and analyzes as shown in table 4).
Embodiment 4
The present embodiment is roughly the same with embodiment 2, the difference is that: by pure water raw material made from embodiment 1 and this Urea liquid raw material made from embodiment 2 is mixedly configured into the urea liquid that mass fraction concentration is 41.0%, and (it is tested and analyzed As shown in table 3), then after filtering and impurity removing, the aldehyde inorganic agent that mass fraction concentration is 1.5% is added and reacts 20min, then leads to After crossing ion exchange resin column progress purification process, urea liquid peculiar to vessel is made (it tests and analyzes as shown in table 4).
The technology of table (3) untreated urea liquid is analyzed
Project Embodiment 2 Embodiment 3 Embodiment 4 Quality index
Urea content (mass fraction)/% 39.0 40.0 41.0 39-41.0
Density (20 DEG C)/(kg/m3) 1132 1141 1150 1105-1177
Basicity (mass fraction)/% is not more than 0.16 0.18 0.16 0.5
Biuret (mass fraction)/% is not more than 0.96 0.92 0.98 0.8
Aldehydes/(mg/kg) is not more than 15 14 14 10
Insoluble matter/(mg/kg) is not more than 13 13 14 20
Phosphate/(mg/kg) is not more than 1.6 1.7 1.6 0.8
The technology of table (4) processed urea liquid is analyzed
The above test data is analyzed to show:
1) from biuret, the aldehydes, phosphatic Testing index that can be seen that in table (3) in untreated urea liquid It is not able to satisfy the quality index requirement of urea peculiar to vessel.
2) from biuret, the aldehydes, phosphatic Testing index that can be seen that in table (4) in processed urea liquid It is able to satisfy the quality index requirement of urea peculiar to vessel.
3) test more than it can be concluded that, many index of processed urea liquid has bright than untreated urea liquid Aobvious decline, and be down to it is extremely low, fully meet urea peculiar to vessel quality index requirement.
The above is the embodiment of the present invention, for the ordinary skill in the art, religion according to the present invention Lead, without departing from the principles and spirit of the present invention all equivalent changes done according to scope of the present invention patent, repair Change, replacement and variant, is all covered by the present invention.

Claims (7)

1. a kind of preparation method of urea liquid peculiar to vessel, it is characterised in that: it includes the following steps:
(1) Pure water preparation: after water raw material is passed through multi-medium filtering, then through first-stage reverse osmosis filtering, antisludging equipment and second level reverse osmosis Semi-transparent diaphragm filtering thoroughly, is made pure water raw material;
(2) urea purification: agriculture urea saturated solution is heated to 72 DEG C, brings it about hydrolysis, then by complete hydrolysis Urea liquid afterwards is cooled to 28 DEG C again and is precipitated hereinafter, crystallizing urea from aqueous solution again, when oversaturated urea crystal After being precipitated in urea liquid mother liquor, removal of impurities is filtered by fine sand, active carbon more medium filter, then toward after cleaning Aldehyde inorganic agent is added in urea liquid to be reacted, then will be by except aldehyde, treated that urea liquid passes through ion exchange resin Urea liquid raw material is made to remove most of impurity in urea liquid in column;
(3) that pure water raw material made from step (1) is mixedly configured into mass fraction with urea liquid raw material made from step (2) is dense The urea liquid that degree is 39%~41% is added the aldehyde inorganic agent that mass fraction concentration is 1.5% and reacts then after filtering and impurity removing Urea liquid peculiar to vessel is made after then carrying out purification process by ion exchange resin column in 20 min.
2. a kind of preparation method of urea liquid peculiar to vessel according to claim 1, it is characterised in that: institute in step (1) The water raw material stated is tap water, deionized water or mineral water.
3. a kind of preparation method of urea liquid peculiar to vessel according to claim 1, it is characterised in that: be made in step (1) Pure water raw material particle number be 0.05 um or less.
4. a kind of preparation method of urea liquid peculiar to vessel according to claim 1, it is characterised in that: be made in step (1) Pure water raw material be at least level-one pure water.
5. a kind of preparation method of urea liquid peculiar to vessel according to claim 1, it is characterised in that: urea in step (2) Solution by ion exchange resin column, with remove most of impurity in urea liquid including at least metal ion, phosphate radical from Son or chloride ion.
6. a kind of preparation method of urea liquid peculiar to vessel according to claim 1, it is characterised in that: step (2) and step (3) the aldehyde inorganic agent described in is hydrogen peroxide.
7. a kind of urea liquid peculiar to vessel, it is characterised in that: its preparation method as described in one of claim 1 to 6 is made.
CN201910568585.XA 2019-06-27 2019-06-27 Preparation method and application of marine urea solution Pending CN110357284A (en)

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Application publication date: 20191022