Preparation method and preparation device of impact-resistant floor mortar
Technical Field
The invention relates to the technical field of preparation of floor mortar, in particular to a preparation method and a preparation device of impact-resistant floor mortar.
Background
The epoxy resin floor mortar is mainly applied to the ground of special places such as supermarkets, building halls, warehouses, automobile exhibition halls, automobile repair factories, automobile parking lots and the like, areas with high mechanical performance requirements and the ground of enterprises and factory buildings such as machines, electronics, electrical appliances, instruments, medicines, textiles, clothes, food, tobacco and the like with certain impact property, wherein the epoxy resin floor mortar is of a hardened type, the materials are mostly prepared by adding a proper amount of film-forming materials into soluble silicate oligomer aqueous solution, and the main component is SiO32-, has high activity and reactivity, can permeate into concrete, ensures that the strength of the concrete is obviously enhanced, and is commonly used with the ground of such workshops of stamping workshops.
Epoxy resin floor mortar needs to prepare epoxy base liquid and epoxy mortar when preparing, then the mixed epoxy mortar is mixed by taking the epoxy base liquid as a solvent, the epoxy base liquid and the epoxy mortar are prepared separately in the prior art, heat preservation treatment is needed when preparing the two ingredients, resources are wasted by separate preparation, the mixed epoxy base liquid can not be conveyed to the epoxy mortar to be mixed, ethylenediamine in the epoxy base liquid can be caused to react with oxygen in the air, the solvent in the formula is reduced, and meanwhile, after the two ingredients are prepared, a mixing container is inconvenient to clean.
Disclosure of Invention
The invention aims to provide a preparation method and a preparation device of impact-resistant floor mortar, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an impact-resistant terrace mortar preparation facilities, includes the compounding shell, the compounding shell is inside to be become by thick liquids room and thick liquids room, compounding shell top is equipped with adjustable stirring subassembly, and the one end of stirring subassembly is connected respectively inside thick liquids room and thick liquids room, compounding shell top is connected with the material feeding piece, the inside sliding connection of compounding shell has cleans the water conservancy diversion piece, compounding shell bottom is connected with the subassembly that keeps warm.
Preferably, the stirring subassembly includes motor, driving gear, driving belt and rotates the piece, the motor is connected at the compounding shell top, and the output and the driving gear connection of motor, driving gear and driving belt meshing, it is equipped with two to rotate the piece, and two rotate a symmetric distribution in the motor both sides, rotate the piece and connect inside the compounding shell, and two rotate a one end and be connected with the driving belt both ends respectively.
Preferably, it includes driven gear, bull stick and half cone to rotate the piece, driven gear and driving belt meshing, the inside fixedly connected with gear sleeve of driven gear, and gear sleeve and compounding shell top sliding connection, bull stick and gear sleeve threaded connection, bull stick bottom and half cone threaded connection, the half cone outside is equipped with the multilayer stirring leaf.
Preferably, reinforced piece includes the division board, division board fixed connection is at the compounding shell top the division board top is equipped with two charge-in pipeline, and two charge-in pipeline bottoms difference sliding connection are inside slurry chamber and slurry chamber.
Preferably, clean water conservancy diversion spare including rotating piston rod, guide plate and sweeping the piece, compounding shell both sides wall is equipped with two spouts, it is equipped with two to sweep the piece, and two sweep the piece and distribute respectively inside thick liquids room and thick liquids room, sweep a both ends sliding connection inside the spout, rotating piston rod connects at the lateral wall of thick liquids room, the lateral wall of thick liquids room is equipped with the soft knot, and rotating piston rod and soft knot sliding connection, the guide plate is located the lateral wall of thick liquids room, and guide plate and lateral wall sliding connection of thick liquids room.
Preferably, the sweeping part comprises a push plate and a push block, the two ends of the push plate are slidably connected inside the sliding groove, the top of the push plate is connected with the side wall of the mixing shell through a bolt, the push block is connected to the top of the push plate, the top of the push block is rotatably connected with a push shaft, and anti-skidding lines are arranged on the outer side of the push shaft.
Preferably, the heat preservation subassembly includes water bath, water pump and water pipe, the water bath is connected in compounding shell bottom, the inside heating resistor silk that is equipped with of water bath, the water pump is connected in the water bath outside, the water pipe intercommunication is inside the water bath, water pipe one end and water pump intercommunication, and the water pipe other end and thick liquid room intercommunication.
Preferably, the outer side wall of the slurry chamber is provided with a rotary piston door.
Preferably, the invention also provides a preparation method of the impact-resistant floor mortar, which comprises the following steps:
a. preparing an epoxy base liquid, and preparing materials: epoxy resin, curing agent ethylenediamine, toughening agent dibutyl ester and diluent acetone; the mixing part ratio is as follows: 100:6.7:15: 20; heating the epoxy resin in the slurry chamber to 60 ℃ through a water bath box, adding dibutyl ester and acetone from a feeding pipeline at the top of the slurry chamber, stirring through a stirring component, and finally adding ethylenediamine and uniformly mixing;
b. preparing epoxy mortar, namely preparing the same raw materials with the mixing part ratio of 100:10:10: 20; filling material: 425 cement, 300 sand, 375 asbestos; heating the epoxy resin in the slurry chamber to 60 ℃ through a water bath box, adding dibutyl ester and acetone from a feeding pipeline at the top of the slurry chamber, stirring through a stirring assembly, adding ethylenediamine, uniformly mixing, and finally adding a filler to complete the preparation of the epoxy mortar.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the slurry chamber and the slurry chamber are stirred together, and simultaneously the slurry chamber and the slurry chamber are heated together in a water bath manner, so that energy is saved, the water bath heating can ensure that epoxy base liquid and epoxy mortar are heated uniformly, after the slurry and the slurry are prepared, the rotating piston rod is pulled open, the prepared epoxy base liquid flows into the slurry chamber, the prepared slurry can be ensured to be fused with the slurry in time, the reaction of ethylenediamine in the slurry is avoided, and after the reaction is finished, water in the water bath tank is pumped into the slurry chamber, and flows into the slurry chamber from the slurry chamber to complete cleaning.
2. According to the invention, the push plate can push the solution to play a role in propelling, and meanwhile, the push plate can wash the interior of the mixing shell.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the stirring assembly;
FIG. 3 is a schematic side view of the structure of FIG. 1;
FIG. 4 is a schematic view of a rotary piston rod;
FIG. 5 is a schematic view of a baffle configuration;
FIG. 6 is a schematic view of the structure of the water bath;
FIG. 7 is an enlarged view of the area B in FIG. 3;
fig. 8 is an enlarged schematic view of a region a in fig. 1.
In the figure: 1-a mixing shell; 2-a slurry chamber; 3-a slurry chamber; 4-a stirring component; 5-feeding parts; 6-cleaning a flow guide piece; 7-a heat preservation component; 8, a motor; 9-a drive gear; 10-a drive belt; 11-a rotating member; 12-a driven gear; 13-rotating rod; 14-a half cone; 15-gear sleeve; 16-stirring blade; 17-a separator plate; 18-a feed conduit; 19-rotating the piston rod; 20-a baffle; 21-a sweeping member; 22-a chute; 23-soft buckling; 24-a push plate; 25-a push block; 26-a push shaft; 27-water bath; 28-a water pump; 29-a water pipe; 30-rotating the piston door; 31-heating resistance wire.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: an impact-resistant floor mortar preparation device comprises a mixing shell 1, wherein the mixing shell 1 is internally composed of a slurry chamber 2 and a slurry chamber 3, an adjustable stirring component 4 is arranged at the top of the mixing shell 1, one end of the stirring component 4 is respectively connected to the slurry chamber 2 and the slurry chamber 3, a feeding part 5 is connected to the top of the mixing shell 1, a cleaning guide part 6 is connected to the inside of the mixing shell 1 in a sliding manner, a heat insulation component 7 is connected to the bottom of the mixing shell 1, the slurry chamber 3 and the slurry chamber 2 are jointly stirred, simultaneously, water bath heating is jointly carried out in the slurry chamber 3 and the slurry chamber 2, energy is saved, meanwhile, the water bath heating can ensure that epoxy base liquid and epoxy mortar are uniformly heated, a rotating piston rod 19 is pulled open after the slurry and the slurry are prepared, the prepared epoxy base liquid flows into the slurry chamber 2, and the prepared slurry can be timely fused with the slurry, the reaction of ethylenediamine in the slurry is avoided, and after the reaction is finished, water in the water bath tank 27 is pumped into the slurry chamber 3, and flows from the slurry chamber 3 to the slurry chamber 2, so that the cleaning is completed.
Stirring subassembly 4 includes motor 8, driving gear 9, driving belt 10 and rotates piece 11, motor 8 is connected at 1 top of compounding shell, and motor 8's output and driving gear 9 are connected, driving gear 9 meshes with driving belt 10, it is equipped with two to rotate piece 11, and two rotate 11 symmetric distributions in motor 8 both sides, it connects inside 1 of compounding shell to rotate piece 11, and two rotate 11 one end and be connected with driving belt 10 both ends respectively, drives driving gear 9 through motor 8 and rotates, drives driving belt 10 through driving gear 9 and moves, with the same driving source of pulp room 3 and the same driving source of pulp room 2 sharing of pulp room, is favorable to the energy saving.
Rotate piece 11 and include driven gear 12, bull stick 13 and half cone 14, driven gear 12 and the meshing of driving belt 10, the inside fixedly connected with gear sleeve 15 of driven gear 12, and gear sleeve 15 and 1 top sliding connection of compounding shell, bull stick 13 and 15 threaded connection of gear sleeve, 13 bottoms of bull stick and 14 threaded connection of half cone, the 14 outsides of half cone are equipped with multilayer stirring leaf 16, are favorable to stirring 16 to carry out intensive mixing to the thick liquids and the thick liquids of 1 inside of compounding shell in different levels.
Add material part 5 and include division board 17, division board 17 fixed connection is at 1 top of compounding shell, division board 17 top is equipped with two charge-in pipeline 18, and two charge-in pipeline 18 bottoms difference sliding connection are inside slurry chamber 2 and slurry chamber 3.
The specific implementation mode is as follows: the formula material that will prepare respectively adds inside thick liquids room 3 and thick liquids room 2, starter motor 8, because motor 8's output and driving gear 9 are connected, under driving gear 9 rotation, driving belt 10 drives the driven gear 12 rotation at both ends, driven gear 12 up-and-down motion has been avoided under the limiting displacement of gear sleeve 15, bull stick 13 one end and driven gear 12 threaded connection, and the bull stick 13 other end slides and runs through compounding shell 1 top, simultaneously because half cone 14 and bull stick 13 threaded connection, under driven gear 12's rotation, half cone 14 rotates at compounding shell 1 is inside, half cone 14 outside fixedly connected with stirring vane 16 of different layers, be favorable to stirring vane 16 to fully stirring the thick liquids and the thick liquids of compounding shell 1 inside in different levels.
Clean water conservancy diversion piece 6 including rotating piston rod 19, guide plate 20 and sweep 21, 1 both sides wall of compounding shell is equipped with two spout 22, sweep 21 and be equipped with two, and two sweep 21 distribute respectively inside thick liquids room 2 and thick liquids room 3, sweep 21 both ends sliding connection inside spout 22, rotating piston rod 19 connects at 3 lateral walls in thick liquids room, 3 lateral walls in thick liquids room are equipped with soft knot 23, and rotate piston rod 19 and soft knot 23 sliding connection, guide plate 20 is located 2 lateral walls in thick liquids room, and guide plate 20 and 2 lateral walls sliding connection in thick liquids room plug up thick liquids room 2 through rotating piston rod 19, let thick liquids and thick liquids intensive mixing separately.
The sweeping part 21 comprises a push plate 24 and a push block 25, the two ends of the push plate 24 are slidably connected inside the sliding groove 22, the top of the push plate 24 is connected with the side wall of the mixing shell 1 through a bolt, the push block 25 is connected to the top of the push plate 24, the top of the push block 25 is rotatably connected with a push shaft 26, and anti-skidding threads are arranged on the outer side of the push shaft 26.
The specific implementation mode is as follows: after slurry and slurry are heated and mixed, the rotating rod 13 is rotated to lift the rotating rod 13 inside the slurry chamber 3 to the top of the mixing shell 1, a bolt at the top of the push plate 24 is loosened, the push shaft 26 is rotated simultaneously, the push shaft 26 is pushed to move, the push plate 24 moves along the sliding rail under the thrust action of the push shaft 26, meanwhile, the rotating piston rod 19 can be pulled due to the fact that the rotating piston rod 19 is made of plastic, the rotating piston rod 19 is buckled by the soft buckle 23, the slurry inside the slurry chamber 3 flows into the slurry chamber 2 from the guide plate 20 under the thrust action of the push plate 24 due to the fact that the horizontal height inside the slurry chamber 3 is too large than that inside the slurry chamber 2, the slurry and the slurry inside the slurry chamber 2 are mixed, after the slurry and the slurry are mixed and stirred uniformly, the rotating piston door 30 is pulled open, and the mixed slurry flows out from the rotating piston door 30.
The heat preservation assembly 7 comprises a water bath tank 27, a water pump 28 and a water pipe 29, the water bath tank 27 is connected to the bottom of the mixing shell 1, a heating resistance wire 31 is arranged inside the water bath tank 27, the water pump 28 is connected to the outer side of the water bath tank 27, the water pipe 29 is communicated with the inside of the water bath tank 27, one end of the water pipe 29 is communicated with the water pump 28, and the other end of the water pipe 29 is communicated with the slurry chamber 3.
The specific implementation mode is as follows: sufficient water volume is poured into to water bath 27 inside, starts water bath 27, through the heating of heating resistor silk 31, heats the inside water of water bath 27 to required stability, carries out even heating to compounding shell 1 inside, through water pump 28 with water from water bath 27 inside take out to thick liquid room 3 inside after the preparation, utilizes the inside water of water bath 27 to wash the compounding shell 1 inside.
The outer side wall of the slurry chamber 2 is provided with a rotary piston door 30, and after uniform mixing, the mixed epoxy resin mortar flows out from the rotary piston door 30 by pulling the rotary piston door 30.
The preparation method of the impact-resistant floor mortar comprises the following steps:
a. preparing an epoxy base liquid, and preparing materials: epoxy resin, curing agent ethylenediamine, toughening agent dibutyl ester and diluent acetone; the mixing part ratio is as follows: 100:6.7:15: 20; heating the epoxy resin in the slurry chamber to 60 ℃ through a water bath box, adding dibutyl ester and acetone from a feeding pipeline at the top of the slurry chamber, stirring through a stirring component, and finally adding ethylenediamine and uniformly mixing;
b. preparing epoxy mortar, namely preparing the same raw materials, and mixing the raw materials in a mixing part ratio of 100:10:10: 20; filling material: 425 cement, 300 sand, 375 asbestos; heating the epoxy resin in the slurry chamber to 60 ℃ through a water bath box, adding dibutyl ester and acetone from a feeding pipeline at the top of the slurry chamber, stirring through a stirring assembly, adding ethylenediamine, uniformly mixing, and finally adding a filler to complete the preparation of the epoxy mortar.
Wherein, the motor 8 is preferably YE2-112M-4, the water pump 28 is preferably WQ, and the circuits and the control related in the invention are the prior art and are not described in detail herein.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.