CN110353500A - A kind of integral type Moca coffee pot pedestal and its integral formation method - Google Patents
A kind of integral type Moca coffee pot pedestal and its integral formation method Download PDFInfo
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- CN110353500A CN110353500A CN201910663718.1A CN201910663718A CN110353500A CN 110353500 A CN110353500 A CN 110353500A CN 201910663718 A CN201910663718 A CN 201910663718A CN 110353500 A CN110353500 A CN 110353500A
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- refining
- chamber
- coffee pot
- fixedly connected
- moca coffee
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/21—Water-boiling vessels, e.g. kettles
- A47J27/21008—Water-boiling vessels, e.g. kettles electrically heated
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/21—Water-boiling vessels, e.g. kettles
- A47J27/21166—Constructional details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/002—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/043—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Apparatus For Making Beverages (AREA)
- Furnace Details (AREA)
Abstract
The present invention relates to a kind of integral type Moca coffee pot pedestal and its integral formation methods, including ontology, the ontology includes the opening portion of bottom, side wall, inner cavity and face bottom, it is characterised in that: the diameter of the bottom is greater than opening portion diameter, passes through casting one-pass molding between bottom and side wall；Wherein, the longitudinal cross-section of the ontology is trapezoidal；Beneficial effects of the present invention: the Moca coffee pot pedestal produced by integrally formed method, advantage not high there is only structural strength, in Moca coffee pot in use, the heating effect to Moca coffee pot can be improved in integrally formed Moca coffee pot pedestal, also there is the variation of " matter " in quality.
Description
Technical field
The present invention relates to the technical field of extrusion forming, the big Moca coffee pot pedestal in especially a kind of small bottom of mouth diameters
Disposal molding mold and forming method.
Background technique
Significant points of the Moca coffee pot pedestal as Moca coffee pot electromagnetic heating, in the market for big different in the small bottom of mouth diameters
Shape part be formed by split type structure, but the structure (production model comprising the structure) still have it is following do not attain improve place:
First, not only structural strength is lower for the structure, when used for a long time, there is some potential safety problems (such as: it is each
It will form certain gap in use between fission and cause leak, there is the possibility for further causing safety accident
Property), also, there is also biggish defects on heating conduction for split type structure, and bulging process can not meet outside very much
See design.
Second, in the actual production process, often encountering pyramidal structure casting it is characterized in that opening size is small
In closed bottom end size.In knockout course, casting is separated into a difficult point with cast-internal type core；It is cast for this kind
Part difficult the case where separating compared with type core, solves usually using sand core.When needing to carry out cast casting, make in advance it is multiple at
The sand core of type cast-internal structure.When cast casting demoulds, casting is taken out together with sand core.After slightly being cooled down to casting,
The sand core of cast-internal is broken up, pours out the molding sand in casting to obtain casting；However, every time during one casting of molding,
It requires using a sand core, and sand core cannot be reused, opposite production how many cast product just need to make phase
The sand core of quantity is answered, production sand core process significantly increases worker's workload, while using the fallout pattern core during sand core
Also environment and workers ' health can be impacted；
Moreover, often there is each crucial transfer position blocking during " filling mould " in traditional casting technique
Situation easily influences the efficiency of production, and during " fill mould ", can not accomplish in the feeding mold of molten metal equilibrium,
The quality of " Cheng Mo " is caused to decline.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of integral type Moca coffee pot pedestal and one
Body formed method, it is intended to solve the problem in above-mentioned background technique.
The technical scheme of the present invention is realized as follows: a kind of integral type Moca coffee pot pedestal, including ontology, the ontology
Including bottom, side wall, inner cavity and face bottom opening portion, it is characterised in that: the diameter of the bottom be greater than opening portion it is straight
Diameter passes through casting one-pass molding between bottom and side wall；Wherein, the longitudinal cross-section of the ontology is trapezoidal.
It is preferred that are as follows: it is fixedly connected with a circle reinforcing ring between the bottom of chamber edge and interior chamber inner sidewall of the inner cavity, and inside
The reinforcement block that cross sectional shape is " triangle " and connect with reinforcing ring is fixedly connected on each inner sidewall of chamber.
In addition, the present invention also provides a kind of integral formation method suitable for above-mentioned integral type Moca coffee pot pedestal, feature
It is, includes the following steps:
(1) raw material melts: preparing corresponding aluminium as in smelting furnace, the temperature in smelting furnace is heated to 650-710 DEG C, is added
Enter refining agent, obtain aluminum water, carefully stir, wherein iron-content is that 0.66%, copper content is not more than 0.18% in aluminum water, contains manganese
Amount is 0.23%, magnesium content are as follows: 0.28%, nickel content 0.013%, and silicon content 11.88%, zinc content 0.173%, lead tolerance
It is 0.004%, stanniferous amount is 0.06%, and titaniferous amount is 0.043%；
(2) mold prepares and pours: the aluminum water in step (1) being poured into mold, placing temperature 1650-1850
DEG C, pouring the time is 30-35s, after the completion of pouring, keeps 30-35min；
(3) cooling: after the aluminum water in step (2) is cooled to room temperature, take out molding Moca coffee pot pedestal, to its surface into
Row cleaning polishes and obtains Moca coffee pot pedestal idiosome；
(4) it is heat-treated: molded blank is heat-treated, hardening heat control exists in 750-850 DEG C, tempering temperature control
620-650℃。
It is preferred that are as follows: the aluminium in the step (1) can be aluminium sheet, aluminium scrap block and aluminum strip.
It is preferred that are as follows: the smelting furnace in the step (1) includes for melting the electric smelting furnace of the aluminium, being set to electric smelting furnace
Bottom and the furnace seat being firmly connected with it, the mold mounting assembly for being fixedly connected on furnace seat bottom and it is set to connection electric heating
Smelting furnace and mold mounting assembly and the pipette for being used to shift molten aluminum；Wherein, the furnace seat include furnace seat ontology and it is multiple from
On the furnace seat ontology and run through furnace seat ontology from top to bottom and be used to install the installation cavity of pipette, each installation cavity is with furnace seat sheet
Body center, which is that the center of circle is circumferentially equidistant, to be spaced apart, and the electrode for heating to pipette is equipped in each installation cavity；It is described
Mold mounting assembly include be fixedly connected with the furnace seat and the middle drum body of hollow setting, be set to inner barrel and with each shifting
The liquid filling module of liquid pipe connection and the lifting platform for going up and down by Driven by Hydraulic Cylinder and be used to install the step (2) mold, when
When the lifting platform rises, the output end in contact of mold Yu liquid filling module can be made.
It is preferred that are as follows: each liquid filling module includes sealing the liquid relief being connected at the top of middle drum body and with each pipette output end
Mouthful, seal the tank body that is connected to the liquid relief mouth output end, the tank body is " curved " and spaced the by longitudinal cross-section
One plate body and stock guide and the second plate body being fixedly connected between the first plate body and stock guide two sides are constituted, first plate
The guide chamber being connected to liquid relief mouth is formed between body, stock guide and each second plate body；Wherein, fixed on each second plate body
The fixed plate that oriented separate first plate body direction extends is connected, and lateral rotation is connected with through PLC electricity between each fixed plate
The transmission shaft of machine driving, the lateral wall of the transmission shaft are fixedly connected with that there are two be provided at circumferentially spaced and longitudinal cross-section is " L shape "
Refining module；The refining module includes the connecting plate being fixedly connected with the transmission shaft outer wall and is fixedly connected with connecting plate
And shape is the refining box of " cylinder ", each refining box is equipped with the refining chamber from recess setting clockwise, and in refining
Side outer wall of the box far from connecting plate, which longitudinally extends to be equipped with, passes through the movable groove of tank body, the slot of the movable groove for refining box
Bottom is equipped with the charging notch for extending from accent to lower recess and being connected to the guide chamber output end, and in each refining box far from even
The side of material chamber is fixedly connected with annular blanking set, is formed with blanking chamber between the annular blanking set and refining box, and in blanking
The bottom of chamber of chamber is equipped with the refining hole that a circle is distributed as circular, circumferential equidistant interval using the bottom of chamber center and is connected to the refining chamber.
It is preferred that are as follows: the lifting platform is equipped with multiple mounting grooves for corresponding and being used for installation mold with each blanking chamber,
And each mounting groove is located at close to lifting platform center side and for refining hole of polishing equipped with multiple on the lifting platform
Honing device；Wherein, the honing device includes being fixedly connected by support rod with lifting platform and spaced with lifting platform
Gear installation base is rotatablely connected by main rotary shaft and gear installation base top center and passes through motor-driven master gear
And by rotation connection at the top of secondary rotation axis and gear installation base and using master gear as the center of circle it is circumferentially equidistant be spaced apart and with
The pinion of master gear engagement, each pinion are fixedly connected to polishing axis, the polishing axis far from the center of gear installation base
The connecting pin of the diameter of axle of free end from its free end Xiang Qiyu pinion is gradually reduced.
It is preferred that are as follows: the mold in the step (2) includes the first ladder block that can be put into mounting groove and the first ladder block
The second ladder block for being tightly connected far from mounting groove side and with the second ladder block far from one side contacts of the first ladder block the
Three ladder blocks, the top center of the third ladder block to the first ladder Block direction concave shape at have through the second ladder block at
Type chamber, the bottom of chamber of the forming cavity be fixedly connected with longitudinal cross-section be " trapezoidal " and with the spaced cover half block of forming cavity, institute
The transversal cross-section for stating cover half block is " regualr decagon ".
It is preferred that are as follows: the cover half block includes first for being fixedly connected with the bottom of chamber center of the forming cavity and longitudinally extending
Point and six pieces of second parts for being distributed in first part's outer circumferential wall and being contacted with first part, each second part and first
The fixture block and card slot being mutually adapted, edge of each second part far from one side end face of forming cavity bottom of chamber are respectively equipped between part
Internally recess is equipped with the reinforcement recess portion that cross section is " sector ", and each reinforcement recess portion on each second part is on the side of cover half block
Edge, which is formed, reinforces annular groove, and each second part is equipped with far from forming cavity bottom of chamber side sunken end face and extends through second outward
The strengthening groove of portion outboard wall.
It is preferred that are as follows: the forming cavity is fixedly connected with a circle snap ring close to the inner sidewall of accent, in the forming cavity accent
Place, which is equipped with, is placed on snap ring and simultaneously partially exposes with first part and the setting of second part interval the chuck outside forming cavity, described
Concentric is provided with a ring shape refining slot with its center on chuck, and in the slot bottom equidistant interval of annular refining slot equipped with multiple
With each refining hole and from top to bottom through the through-hole of chuck.
The beneficial effects of the present invention are:
First, the safety and reliability by the way that shaped piece ensure that product using integrally formed technique, molding
Method carries out machine-shaping using the plate of various materials, can satisfy the appearance requirement of various special-shaped product structures；
Second, the structural strength of Moca coffee pot pedestal can be improved by reinforcing ring and reinforcement block, so that improving it uses the longevity
Life；
Third, conveniently obtaining effective " expansion " in induction, it may be assumed that the bottom of from due to by the way of integrated extrusion forming
Portion extends to each side, therefore the advantage strong there are heating effect；
Fourth, and form intracavitary cover half block it can be used repeatedly, can directly reduce the consumption of sand core, reduce worker
Workload, while also avoiding that worker is caused to damage.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of Moca coffee pot pedestal in the specific embodiment of the invention；
Fig. 2 is the A-A cross-sectional view in Fig. 1；
Fig. 3 is the structural schematic diagram of smelting furnace in the specific embodiment of the invention；
Fig. 4 is the portion the A enlarged drawing in Fig. 3；
Fig. 5 is the B-B cross-sectional view in Fig. 4；
Fig. 6 is the portion the C enlarged drawing in Fig. 4；
Fig. 7 is the structural schematic diagram of mold in the specific embodiment of the invention；
Fig. 8 is the C-C cross-sectional view in Fig. 7；
Fig. 9 is the D-D cross-sectional view in Fig. 7；
Figure 10 is D in Fig. 7 to schematic diagram.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Fig. 1~Figure 10, the invention discloses a kind of integral type Moca coffee pot pedestal, including ontology 1, the ontologies
Opening portion 13 including bottom 10, side wall 11, inner cavity 12 and face bottom, in the specific embodiment of the invention, the bottom
10 diameter is greater than 13 diameter of opening portion, passes through casting one-pass molding between bottom 10 and side wall；Wherein, the ontology 1 is vertical
It is trapezoidal to section.
In the specific embodiment of the invention, it is fixedly connected between 12 inner sidewall of bottom of chamber edge and inner cavity of the inner cavity 12
One circle reinforcing ring 14, and be fixedly connected with cross sectional shape on each inner sidewall of inner cavity 12 and be " triangle " and connect with reinforcing ring 14
The reinforcement block 15 connect.
In addition, being suitable for the integral formation method of above-mentioned integral type Moca coffee pot pedestal, include the following steps:
(1) raw material melts: preparing corresponding aluminium as in smelting furnace, the temperature in smelting furnace is heated to 680 DEG C, essence is added
Agent is refined, aluminum water is obtained, is carefully stirred, wherein iron-content is that 0.66%, copper content is not more than 0.18% in aluminum water, and manganese content is
0.23%, magnesium content are as follows: 0.28%, nickel content 0.013%, silicon content 11.88%, zinc content 0.173%, lead tolerance is
0.004%, stanniferous amount is 0.06%, and titaniferous amount is 0.043%；
(2) mold prepares and pours: the aluminum water in step (1) being poured into mold, placing temperature is 1850 DEG C, is poured
Time is 33s, after the completion of pouring, keeps 35min；
(3) cooling: after the aluminum water in step (2) is cooled to room temperature, take out molding Moca coffee pot pedestal, to its surface into
Row cleaning polishes and obtains Moca coffee pot pedestal idiosome；
(4) it is heat-treated: molded blank is heat-treated, hardening heat control is in 830 DEG C, tempering temperature control 650
℃。
In the specific embodiment of the invention, the aluminium in the step (1) can be aluminium sheet.
In the specific embodiment of the invention, the smelting furnace in the step (1) includes the electric heating melting for melting the aluminium
Furnace 2, set on 2 bottom of electric smelting furnace and be firmly connected with it furnace seat 20, be fixedly connected on 20 bottom of furnace seat mold peace
Arrangement 3 and set on connection electric smelting furnace 2 and mold mounting assembly 3 and for shifting the pipette 4 of molten aluminum；Wherein, described
Furnace seat 20 includes furnace seat ontology 200 and multiple through furnace seat ontology 200 and is used for from the furnace seat ontology 200 and from top to bottom
The installation cavity 201 of pipette 4 is installed, each installation cavity 201 is spaced apart using 200 center of furnace seat ontology as the center of circle is circumferentially equidistant,
And the electrode 202 for heating to pipette 4 is equipped in each installation cavity 201；The mold mounting assembly 3 include with it is described
Furnace seat 20 is fixedly connected and the middle drum body 30 of hollow setting, multiple fillings for being set to 30 inside of cylinder and being connected to each pipette 4
Liquid module 31 and pass through the driving of hydraulic cylinder 32 lifting and for installing the lifting platform 33 of the step (2) mold, when the lifting
When platform 33 rises, the output end in contact of mold 5 Yu liquid filling module 31 can be made.
In the specific embodiment of the invention, each liquid filling module 31 includes at the top of middle drum body 30 and defeated with each pipette
The liquid relief mouth 310 of outlet sealing connection, with the tank body 311 that is connected to of 310 output end of liquid relief mouth sealing, the tank body 311 by
Longitudinal cross-section is " curved " and spaced first plate body 311a and stock guide 311b and is fixedly connected on the first plate body
The second plate body 311c between 311a and the two sides stock guide 311b is constituted, the first plate body 311a, stock guide 311b and each
The guide chamber 311d being connected to liquid relief mouth 310 is formed between second plate body 311c；Wherein, fixed on each second plate body 311c
The fixed plate 311e that oriented separate first direction plate body 311a extends is connected, and lateral rotation connects between each fixed plate 311e
Have through the motor-driven transmission shaft 311f of PLC, the lateral wall of transmission shaft 311f is fixedly connected there are two being provided at circumferentially spaced
And longitudinal cross-section is the refining module 311g of " L shape "；The refining module 311g includes fixing with the transmission shaft 311f outer wall
The connecting plate 311h of connection and be fixedly connected with connecting plate 311h and shape be " cylinder " refining box 311j, each refining box
311j is equipped with the refining chamber 311k from recess setting clockwise, and in side of the refining box 311j far from connecting plate 311h
Outer wall, which longitudinally extends to be equipped with, can pass through the movable groove of tank body 311 around transmission shaft 311g revolution activity for refining box 311j
The slot bottom of 311m, the movable groove 311m be equipped with from refining chamber 311k accent to lower recess extend and with the guide chamber 311d
The charging notch 311n of output end connection, and annular blanking is fixedly connected with far from the side of refining chamber 311k in each refining box 311j
311p is covered, is formed with blanking chamber 311q between the annular blanking set 311p and refining box 311j, and in the chamber of blanking chamber 311q
Bottom is equipped with the refining hole that a circle is distributed as circular, circumferential equidistant interval using the bottom of chamber center and is connected to the refining chamber 311k
311r。
In the specific embodiment of the invention, the lifting platform 33 is equipped with multiple and each blanking chamber 311q and corresponds and use
Each mounting groove 330 is located at close to lifting equipped with multiple in the mounting groove 330 of installation mold 5, and on the lifting platform 33
The honing device 331 of 33 center side of platform and the refining hole 311r that is used to polish；Wherein, the honing device 331 includes passing through branch
Strut 3310 be fixedly connected with lifting platform 33 and with the spaced gear installation base 3311 of lifting platform 33, pass through main rotary shaft
3312 are rotatablely connected with 3311 top center of gear installation base and by motor-driven master gear 3313 and pass through pair
It is rotatablely connected at the top of rotation axis 3314 and gear installation base 3311 and is spaced apart simultaneously with master gear 3313 for the center of circle is circumferentially equidistant
The pinion 3315 engaged with master gear 3313, each pinion 3315 are fixedly connected to far from the center of gear installation base 3311
The diameter of axle of polishing axis 3316, polishing 3316 free end of axis gradually contracts from its free end to the connecting pin of its pinion 3315
It is small.
In the specific embodiment of the invention, the mold 5 in the step (2) includes can be put into mounting groove 330 first
Ladder block 51, the second ladder block 52 being tightly connected with the first ladder block 51 far from 330 side of mounting groove and with the second ladder
Third ladder block 53 of the block 52 far from 51 1 side contacts of the first ladder block, the top center of the third ladder block 53 is to the first rank
Terraced 51 direction of block recess is formed through the forming cavity 54 of the second ladder block 52, and the bottom of chamber of the forming cavity 54 is fixedly connected with vertical
To section be " trapezoidal " and with the spaced cover half block 55 of forming cavity 54, the transversal cross-section of the cover half block 55 is " positive odd plots of land that can be cultivated
Shape ".
In the specific embodiment of the invention, the cover half block 55 includes being fixedly connected with the bottom of chamber center of the forming cavity 54
And the first part 551 longitudinally extended and six pieces are distributed in 551 outer circumferential wall of first part and contact with first part 551
Second part 552, the fixture block 553 and card slot being mutually adapted are respectively equipped between each second part 552 and first part 551
554, internally recess is equipped with cross section as " sector " at edge of each second part 552 far from 54 bottom of chamber of forming cavity, one side end face
Reinforcement recess portion 552a, each reinforcement recess portion 552a on each second part 552 is formed at the edge of cover half block reinforces annular groove
552b, each second part 552 are equipped with far from 54 bottom of chamber side sunken end face of forming cavity and extend through outside second part outward
The strengthening groove 552c of side wall.
In the specific embodiment of the invention, the forming cavity 54 is fixedly connected with a circle snap ring 6 close to the inner sidewall of accent,
It is equipped at 54 accent of forming cavity and is placed on snap ring 6 and simultaneously portion is set with first part 551 and the interval of second part 552
Point expose the chuck 60 outside forming cavity 54, its center concentric is provided with a ring shape refining slot 600 on the chuck 60, and
It is equipped in the slot bottom equidistant interval of annular refining slot 600 multiple with each refining hole 311r and from top to bottom through the through-hole of chuck 60
601。
With reference to FIG. 1 to FIG. 2, the beneficial effects of the present invention are:
First, the safety and reliability by the way that shaped piece ensure that product using integrally formed technique, molding
Method carries out machine-shaping using the plate of various materials, can satisfy the appearance requirement of various special-shaped product structures；
Second, the structural strength of Moca coffee pot pedestal can be improved by reinforcing ring and reinforcement block, so that improving it uses the longevity
Life；
Third, conveniently obtaining effective " expansion " in induction, it may be assumed that the bottom of from due to by the way of integrated extrusion forming
Portion extends to each side, therefore there are the strong advantage of heating effect (compared to more split type)；
Fourth, and form intracavitary cover half block it can be used repeatedly, can directly reduce the consumption of sand core, reduce worker
Workload, while also avoiding that worker is caused to damage；
In more detail:
With reference to Fig. 3, first raw material are got out (i.e. the material of step one kind) and are put into electric smelting furnace melt,
After the operation of step 1, electric smelting furnace is discharged by pipette in the aluminum water melted and passes through the guidance of guide chamber
It has flowed to the charging notch being arranged on refining box to enter in refining box, and has been arranged by refining cassette bottom portion (that is: refining chamber bottom of chamber)
Refining hole be discharged refining box, then the through-hole by being arranged on chuck is discharged into completing perfusion operation in forming cavity；
It should be understood that
First, the refining hole being arranged on refining chamber and the through-hole being arranged on chuck can make the aluminium entered in forming cavity
Water distribution it is average, and then guarantee Aluminum Forming Quality；
Second, the case where blocking in filling process in order to avoid aluminum water, the electrode being arranged on furnace seat can be right
The aluminum water solidified in pipette melts again, to avoid occurring the case where Aluminum blocking in pipette；
Third, the case where in order to avoid being blocked in refining box (that is: refining hole plug), in the process of lifting of lifting table
In, the honing device installed on lifting platform (that is: polishing axis) can be entered in each refining hole, and pass through the main tooth of motor driven
It takes turns and the polishing axis being arranged on each pinion is driven to rotate, and then the aluminum water being solidified to refining hole inner part is polished, from
And the case where avoiding refining hole from blocking；
Fourth, with reference to Fig. 3~Fig. 5, guide chamber has the first plate body, stock guide and the second plate body to constitute longitudinal cross-section to be
" arcuate shape ", the aluminum water being discharged from pipette can flow to charging indentation, there by the guidance of guide chamber, and due to
The guide chamber of " arcuate shape " can provide " the flowing range " when aluminum water output, it is ensured that aluminum water can be lacked smoothly by charging
Mouth enters in refining box；
Fifth, PLC can be passed through in " the neutral gear time " of pipette after a refining box participates in " transfer " aluminum water wherein
Motor control transmission shaft (can rotate clockwise and anticlockwise) cooperates another refining box and guide chamber, and has neither part nor lot in
The refining box of " transfer " aluminum water can be located at honing device top, can by polishing axis to the refining hole on refining box into
Row polishing；And diminishing purpose is the diameter of axle for axis free end of polishing from top to bottom: polishing axis is smoothly entered
In refining hole；
Sixth, the movable groove being arranged on refining box lateral wall can avoid refining box and tank body when transmission shaft rotates
Bump against and (refer to Fig. 5), guarantees the smoothness run between each device；
Seventh, being provided with chuck at the accent of forming cavity, chuck can enter blanking during working as lifting of lifting table
It is intracavitary, and make the through-hole being arranged on chuck corresponding with each refining hole, and the annular refining slot due to being arranged on chuck, it can be with
Guarantee the aluminum water that be discharged from refining hole flowed into forming cavity to each through-hole (be further arranged may is that by adjacent through-holes it
Between the slot bottom of annular refining slot be recessed from middle part to through hole setting)；
Eighth, the reinforcement annular groove being arranged on cover half block forms the reinforcing ring after aluminum water molding, the strengthening groove exists
The reinforcement block is formed after aluminum water molding, the connection between Moca coffee pot base bottom and side wall can be improved in reinforcing ring and reinforcement block
Intensity guarantees the structural strength of Moca coffee pot, improves its service life；
Ninth, each second part can be detached to first part (that is: by card slot and fixture block, reference after aluminum water sizing
The taking-up to Moca coffee pot pedestal can Fig. 9) be completed, and then is not necessarily to sand core, reduces the workload of worker, decreases simultaneously
It is injured caused by worker.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of integral type Moca coffee pot pedestal, including ontology, the ontology includes bottom, side wall, inner cavity and face bottom
Opening portion, it is characterised in that: the diameter of the bottom be greater than opening portion diameter, between bottom and side wall by casting once at
Type；Wherein, the longitudinal cross-section of the ontology is trapezoidal.
2. a kind of integral type Moca coffee pot pedestal according to claim 1, it is characterised in that: the bottom of chamber edge of the inner cavity with
It is fixedly connected with a circle reinforcing ring between interior chamber inner sidewall, and is fixedly connected with cross sectional shape on each inner sidewall of inner cavity and is
" triangle " and the reinforcement block being connect with reinforcing ring.
3. a kind of integral formation method suitable for above-mentioned integral type Moca coffee pot pedestal, which comprises the steps of:
(1) raw material melts: preparing corresponding aluminium as in smelting furnace, the temperature in smelting furnace is heated to 650-710 DEG C, essence is added
Agent is refined, aluminum water is obtained, is carefully stirred, wherein iron-content is that 0.66%, copper content is not more than 0.18% in aluminum water, and manganese content is
0.23%, magnesium content are as follows: 0.28%, nickel content 0.013%, silicon content 11.88%, zinc content 0.173%, lead tolerance is
0.004%, stanniferous amount is 0.06%, and titaniferous amount is 0.043%；
(2) mold prepares and pours: the aluminum water in step (1) being poured into mold, placing temperature is 1650-1850 DEG C, is poured
Building the time is 30-35s, after the completion of pouring, keeps 30-35min；
(3) cooling: after the aluminum water in step (2) is cooled to room temperature, to take out molding Moca coffee pot pedestal, its surface is carried out clear
It manages, polish and obtain Moca coffee pot pedestal idiosome；
(4) it is heat-treated: molded blank is heat-treated, hardening heat control is in 750-850 DEG C, tempering temperature control in 620-
650℃。
4. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 3, it is characterised in that: the step
Suddenly the aluminium in (1) can be aluminium sheet, aluminium scrap block and aluminum strip.
5. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 3 or 4, it is characterised in that: institute
Stating the smelting furnace in step (1) includes for melting the electric smelting furnace of the aluminium, set on electric smelting furnace bottom and the company of being secured to
The furnace seat that connects, the mold mounting assembly for being fixedly connected on furnace seat bottom and it is set to connection electric smelting furnace and mold installation group
Part and the pipette for being used to shift molten aluminum；Wherein, the furnace seat include furnace seat ontology and it is multiple from the furnace seat ontology and from
The upper and lower installation cavity through furnace seat ontology and for installing pipette, each installation cavity is using furnace seat body central as center of circle circumferential direction
Equidistant interval is distributed, and the electrode for heating to pipette is equipped in each installation cavity；The mold mounting assembly includes
It is fixedly connected with the furnace seat and the middle drum body of hollow setting, multiple set on inner barrel and the liquid filling that is connected to each pipette
Module and the lifting platform for going up and down by Driven by Hydraulic Cylinder and be used to install the step (2) mold, when the lifting platform rises,
It can make the output end in contact of mold Yu liquid filling module.
6. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 5, it is characterised in that: each liquid filling
Module includes sealing the liquid relief mouth being connected to and the liquid relief mouth output end at the top of middle drum body and with each pipette output end
The tank body of connection is sealed, the tank body is " curved " and spaced first plate body and stock guide and fixation by longitudinal cross-section
The second plate body being connected between the first plate body and stock guide two sides is constituted, first plate body, stock guide and each second plate
The guide chamber being connected to liquid relief mouth is formed between body；Wherein, oriented separate first plate body is fixedly connected on each second plate body
The fixed plate that direction extends, and lateral rotation is connected with through the motor-driven transmission shaft of PLC, the transmission between each fixed plate
The lateral wall of axis be fixedly connected there are two be provided at circumferentially spaced and longitudinal cross-section be " L shape " refining module；The refining module
It is fixedly connected including the connecting plate being fixedly connected with the transmission shaft outer wall and with connecting plate and shape is the even of " cylinder "
Magazine, each refining box are equipped with the refining chamber from recess setting clockwise, and outside side of the refining box far from connecting plate
Wall, which longitudinally extends, to be equipped with for refining box through the movable groove of tank body, and the slot bottom of the movable groove is equipped with from accent to lower recess
The charging notch for extending and being connected to the guide chamber output end, and ring is fixedly connected with far from the side of refining chamber in each refining box
Shape blanking set is formed with blanking chamber, and is equipped with a circle in the bottom of chamber of blanking chamber with this between the annular blanking set and refining box
Bottom of chamber center is the refining hole that circular, circumferential equidistant interval is distributed and is connected to the refining chamber.
7. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 6, it is characterised in that: the liter
Drop platform is equipped with multiple mounting grooves for corresponding and being used for installation mold with each blanking chamber, and equipped with more on the lifting platform
A honing device for being located at each mounting groove close to lifting platform center side and for refining hole of polishing；Wherein, the grinding out
Device include be fixedly connected by support rod with lifting platform and with the spaced gear installation base of lifting platform, pass through main rotary shaft
It is rotatablely connected with gear installation base top center and by motor-driven master gear and by secondary rotation axis and gear
It is rotatablely connected at the top of mounting base and using master gear as the circumferentially equidistant pinion being spaced apart and engaged with master gear in the center of circle, each pair
Gear is fixedly connected to polishing axis far from the center of gear installation base, the diameter of axle of the polishing axis free end from its free end to
The connecting pin of itself and pinion is gradually reduced.
8. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 7, it is characterised in that: the step
Suddenly the mold in (2) includes that the first ladder block that can be put into mounting groove and the first ladder block connect far from one side seal of mounting groove
The second ladder block connect and the third ladder block with the second ladder block far from one side contacts of the first ladder block, the third ladder
The top center of block is to the first ladder Block direction concave shape at the forming cavity having through the second ladder block, the bottom of chamber of the forming cavity
Be fixedly connected with longitudinal cross-section be " trapezoidal " and with the spaced cover half block of forming cavity, the transversal cross-section of the cover half block is
" regualr decagon ".
9. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 8, it is characterised in that: described fixed
Module includes being fixedly connected with the bottom of chamber center of the forming cavity and the first part longitudinally extended and six pieces are distributed in first
Partially circumferentially lateral wall and the second part contacted with first part are respectively equipped with mutually between each second part and first part
The fixture block and card slot of adaptation, edge of each second part far from one side end face of forming cavity bottom of chamber are internally recessed equipped with transversal
Face is the reinforcement recess portion of " sector ", and each reinforcement recess portion on each second part is formed at the edge of cover half block reinforces annular groove, respectively
Second part is equipped with the strengthening groove for extending through second part lateral wall outward far from forming cavity bottom of chamber side sunken end face.
10. a kind of integral formation method of integral type Moca coffee pot pedestal according to claim 9, it is characterised in that: described
Forming cavity is fixedly connected with a circle snap ring close to the inner sidewall of accent, at the forming cavity accent be equipped be placed on snap ring and
With first part and the setting of second part interval and the chuck outside forming cavity is exposed in part, on the chuck with its center concentric
Be provided with a ring shape refining slot, and the slot bottom equidistant interval of annular refining slot be equipped with it is multiple with each refining hole and from top to bottom
Through the through-hole of chuck.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910663718.1A CN110353500B (en) | 2019-07-23 | 2019-07-23 | Integrated mocha kettle base and integrated forming method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910663718.1A CN110353500B (en) | 2019-07-23 | 2019-07-23 | Integrated mocha kettle base and integrated forming method thereof |
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| CN110353500B CN110353500B (en) | 2021-01-08 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102605206A (en) * | 2012-03-29 | 2012-07-25 | 天津千鑫有色金属制品有限公司 | Aluminium alloy casting manufacturing process |
| WO2017144996A1 (en) * | 2016-02-26 | 2017-08-31 | Mokha' S.R.L. | Valve for dispensing infusion with foam for a moka-type coffee machine and coffee machine comprising said valve |
| CN108788100A (en) * | 2018-07-03 | 2018-11-13 | 永康市给乐电器有限公司 | A kind of processing mold and casting method of Moca coffee pot lower body |
| CN208590891U (en) * | 2017-10-20 | 2019-03-12 | 浙江创建厨具有限公司 | A kind of aluminum Moca coffee pot pot seat |
| CN209074227U (en) * | 2018-08-06 | 2019-07-09 | 上海六滴智能科技有限公司 | A kind of two-tube storage water storage unit |
-
2019
- 2019-07-23 CN CN201910663718.1A patent/CN110353500B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102605206A (en) * | 2012-03-29 | 2012-07-25 | 天津千鑫有色金属制品有限公司 | Aluminium alloy casting manufacturing process |
| WO2017144996A1 (en) * | 2016-02-26 | 2017-08-31 | Mokha' S.R.L. | Valve for dispensing infusion with foam for a moka-type coffee machine and coffee machine comprising said valve |
| CN208590891U (en) * | 2017-10-20 | 2019-03-12 | 浙江创建厨具有限公司 | A kind of aluminum Moca coffee pot pot seat |
| CN108788100A (en) * | 2018-07-03 | 2018-11-13 | 永康市给乐电器有限公司 | A kind of processing mold and casting method of Moca coffee pot lower body |
| CN209074227U (en) * | 2018-08-06 | 2019-07-09 | 上海六滴智能科技有限公司 | A kind of two-tube storage water storage unit |
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|---|---|
| CN110353500B (en) | 2021-01-08 |
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Denomination of invention: The invention relates to an integrated Mocha pot base and an integrated forming method thereof Effective date of registration: 20210927 Granted publication date: 20210108 Pledgee: Zhejiang Tailong commercial bank Limited by Share Ltd. Quzhou Changshan branch Pledgor: ZHEJIANG CHUANGJIAN KITCHENWARE Co.,Ltd. Registration number: Y2021330001797 |