Disclosure of Invention
In view of the above, to solve the above-mentioned deficiencies of the prior art, the present invention aims to provide a method for partitioning a complex process module oriented to large-scale customization, which has compact logic, precise control and high efficiency, and provides a method for partitioning a model at a process level by means of a characteristic relationship between processes corresponding to a workpiece.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a large-scale customization-oriented complex process module dividing method comprises the following steps:
s1: establishing module characteristic attributes by a modular mapping mechanism, establishing the relevance among process modules by the attributes, and describing the relevance as replaceable relevance and influence degree relevance;
s2: the correlation degree between the process modules is related to the substitutability, the influence degree and the like, and is represented by a mathematical model of a fuzzy correlation matrix R: r ═ ωfF+ωpP, where F, P denotes the defined influence correlation matrix and the alternative correlation matrix, ω, respectivelyf、ωpRepresenting the weight coefficient, ω, to which the characteristic correspondsf、ωp∈[0,1]And satisfies the following conditions: omegaf+ωp=1;
S3: converting and solving the fuzzy incidence matrix model by using a fuzzy clustering analysis method to obtain a transfer closure matrix;
s31: determining the correlation among all the working procedures and determining the correlation degree among all the process modules;
s32: and (3) data standardization treatment: according to different original formats, expression formats and level quantization modes, translation and range transformation are adopted to carry out data standardization processing, and each data of the fuzzy association matrix is compressed to [0, 1 ];
s33: establishing a fuzzy similarity matrix R': the fuzzy incidence matrix R and the fuzzy similarity matrix R' are in equivalent relation, and a direct Euclidean distance method is applied, wherein R is
(i,j)=1-c×d(x
i,x
j) Wherein C is a parameter of any selected region, so that r is more than or equal to 0
(i,j)≤1,d(x
i,x
j) Denotes x
iAnd x
jThe distance between:
s34: solving a transitive closure matrix
: according to the theorem, the fuzzy equivalent matrix is obtained by using the fuzzy incidence matrix R by a quadratic method
I.e. transitive closure matrix
(ii) a And, make
S35: solving the truncation matrix Rλ=λ(i,j): the method comprises the following steps that lambda is used as a metric value to represent a truncation matrix coefficient, a fuzzy relation matrix between modules is truncated, elements which are larger than or equal to lambda in a fuzzy association matrix R are provided with the numerical value of 1, the numerical value which is smaller than the lambda element is provided with 0, the elements with the numerical value of 1 in the same row or column are gathered into the same module, the rest elements independently become the modules, and the more the lambda value is, the more detailed the module division is; different process module clustering division results can be obtained by selecting different lambda values;
s36: with the help of Matlab tool and the application of fuzzy clustering analysis method, the standardized matrix, fuzzy similar matrix, transfer closure matrix can be calculated in turn according to the original incidence matrix, and finally the fuzzy incidence matrix R is cut by using lambda-cut matrix to form a module clustering graph:
s4: and forming an integral module clustering graph according to different partition threshold sequences, and obtaining different module division schemes by selecting different lambda values.
Further, in step S2, the method for establishing the fuzzy association matrix specifically includes the following steps:
a1: and (3) taking the attribute value domain of the output parameter as the correlation for judging each processing procedure, describing the correlation as the correlation of replaceable correlation and influence degree, and expressing a fuzzy correlation matrix R by using a mathematical model: r isi,j=ωffi,j+ωppi,jWherein r isi,jRepresenting the overall correlation coefficient between module i and module j, fi,j、pi,jRespectively representing the number of subphases, ω, between module i and module jf、ωpRepresenting a weight coefficient corresponding to the characteristic;
a2: the fuzzy correlation matrix R is also called an original matrix R, and R satisfies the self-reflexivity: r (i, j) is not less than 0 and not more than 1, and r (i, i) is r (j, j) is 1; and R satisfies symmetry: r (i, j) ═ R (j, i), the mathematical model of the fuzzy correlation matrix R in step a1 is expressed as:
further, in the step A1, ri,jRepresenting the overall correlation coefficient between module i and module j, fi,jRepresenting the correlation coefficient, p, between block i and block ji,jDenotes the correlation coefficient, ω, between block j and block if、ωpRepresenting a weight coefficient corresponding to the characteristic; omegaf、ωp∈[0,1]And satisfies the following conditions: omegaf+ωp=1。
Further, in the step a1, the output parameters are grain size, yield strength, elongation, residual stress, corrosion resistance, electrical conductivity, hardness, and tensile strength.
Further, in step S32, the normalization formula used in the data normalization process is:
wherein, i is 1,2
(′
i,j)Representing the original data; x is the number of
('
i,j)man、x
('
i,j)minRespectively representing the maximum value and the minimum value of the original data; x is the number of
(i,j)The data obtained after normalization.
Further, in step S34, a transitive closure matrix is obtained
The method specifically comprises the following steps:
a1: set up R0Is R, wherein R0Representing the original incidence matrix of the module;
a2: let R be
iKnowing the result, start to compare R
iAnd
the corresponding element; if it is not
Then R is
iIs that
The transitive closure matrix of (2), at which point computation may be stopped; if not satisfied
If yes, continuing to execute the next step;
a3: by algorithmic calculation
And setting the result to R
i+1Executing the step A2;
a4: repeating the above steps until finally solving the transfer closure matrix to ensure that
The invention has the beneficial effects that:
a method for dividing a complex process module oriented to large-scale customization is compact in logic, accurate in control and high-efficiency, a method for dividing a model on a process layer is provided by means of characteristic relation between processes corresponding to workpieces, a fuzzy association matrix between process modules is constructed, the fuzzy association matrix is converted and solved by using a fuzzy clustering analysis method to obtain a transfer closure matrix, a module clustering diagram is formed according to different partition threshold sequences, different module division schemes are obtained by selecting different lambda values, and therefore personalized finished products adapting to market and technical changes and high-level requirements of the process are rapidly and efficiently produced;
compared with the traditional product family module division method, the method is mainly based on the analysis of mature products of enterprises and processing technologies of products with market demands, combines the process information extraction, the process creative design and the process modularization to construct a modular process design platform, modularizes the serialized product processes, matches the similarity of the modules by combining the module configuration technology and the order requirements, and finally carries out the deformation design of the corresponding degree on the process requirements by the deformation design module to realize the functions of different product requirements.
Detailed Description
The following specific examples are given to further clarify, complete and detailed the technical solution of the present invention. The present embodiment is a preferred embodiment based on the technical solution of the present invention, but the scope of the present invention is not limited to the following embodiments.
A large-scale customization-oriented complex process module dividing method comprises the following steps:
s1: establishing module characteristic attributes by a modular mapping mechanism, establishing the relevance among process modules by the attributes, and describing the relevance as replaceable relevance and influence degree relevance;
s2: the correlation degree between the process modules is related to the substitutability, the influence degree and the like, and is represented by a mathematical model of a fuzzy correlation matrix R: r ═ ωfF+ωpP;
S3: converting and solving the fuzzy incidence matrix model by using a fuzzy clustering analysis method to obtain a transfer closure matrix;
s31: determining the correlation among all the working procedures and determining the correlation degree among all the process modules;
s32: and (3) data standardization treatment: according to different original formats, expression formats and level quantization modes, translation and range transformation are adopted to carry out data standardization processing, and each data of the fuzzy association matrix is compressed to [0, 1 ];
s33: establishing a fuzzy similarity matrix R': the fuzzy incidence matrix R and the fuzzy similarity matrix R' are in equivalent relation, and a direct Euclidean distance method is applied, wherein R is
(i,j)=1-c×d(x
i,x
j) Wherein C is a parameter of any selected region, so that r is more than or equal to 0
(i,j)≤1,d(x
i,x
j) Denotes x
iAnd x
jThe distance between:
s34: solving a transitive closure matrix
: according to the theorem, the fuzzy equivalent matrix is obtained by using the fuzzy incidence matrix R by a quadratic method
I.e. transitive closure matrix
(ii) a And, make
S35: solving the truncation matrix Rλ=λ(i,j): the method comprises the following steps that lambda is used as a metric value to represent a truncation matrix coefficient, a fuzzy relation matrix between modules is truncated, elements which are larger than or equal to lambda in a fuzzy association matrix R are provided with the numerical value of 1, the numerical value which is smaller than the lambda element is provided with 0, the elements with the numerical value of 1 in the same row or column are gathered into the same module, the rest elements independently become the modules, and the more the lambda value is, the more detailed the module division is; by selectingObtaining different process module clustering division results by taking different lambda values;
s36: with the help of Matlab tool and the application of fuzzy clustering analysis method, the standardized matrix, fuzzy similar matrix, transfer closure matrix can be calculated in turn according to the original incidence matrix, and finally the fuzzy incidence matrix R is cut by using lambda-cut matrix to form a module clustering graph:
s4: and forming an integral module clustering graph according to different partition threshold sequences, and obtaining different module division schemes by selecting different lambda values.
Further, in step S2, the method for establishing the fuzzy association matrix specifically includes the following steps:
a1: and (3) taking the attribute value domain of the output parameter as the correlation for judging each processing procedure, describing the correlation as the correlation of replaceable correlation and influence degree, and expressing a fuzzy correlation matrix R by using a mathematical model: r isi,j=ωffi,j+ωppi,jWherein r isi,jRepresenting the overall correlation coefficient between module i and module j, fi,j、pi,jRespectively representing the number of subphases, ω, between module i and module jf、ωpRepresenting a weight coefficient corresponding to the characteristic;
a2: the fuzzy correlation matrix R is also called an original matrix R, and R satisfies the self-reflexivity: r (i, j) is not less than 0 and not more than 1, and r (i, i) is r (j, j) is 1; and R satisfies symmetry: r (i, j) ═ R (j, i), the mathematical model of the fuzzy correlation matrix R in step a1 is expressed as:
further, in the step A1, ri,jRepresenting the overall correlation coefficient between module i and module j, fi,jRepresenting the correlation coefficient, p, between block i and block ji,jDenotes the correlation coefficient, ω, between block j and block if、ωpRepresenting a weight coefficient corresponding to the characteristic; omegaf、ωp∈[0,1]And satisfies the following conditions: omegaf+ωp=1。
Further, in the step a1, the output parameters are grain size, yield strength, elongation, residual stress, corrosion resistance, electrical conductivity, hardness, and tensile strength.
Further, in step S32, the normalization formula used in the data normalization process is:
wherein, i is 1,2(′i,j)Representing the original data; x is the number of('i,j)man、x('i,j)minRespectively representing the maximum value and the minimum value of the original data; x is the number of(i,j)The data obtained after normalization.
Further, in step S34, a transitive closure matrix is obtained
The method specifically comprises the following steps:
a1: set up R0Is R, wherein R0Representing the original incidence matrix of the module;
a2: let R be
iKnowing the result, start to compare R
iAnd
the corresponding element; if it is not
Then R is
iIs that
The transitive closure matrix of (2), at which point computation may be stopped; if not satisfied
Continuing to execute the next step;
a3: by algorithmic calculation
And setting the result to R
i+1Executing the step A2;
a4: repeating the above steps until finally solving the transfer closure matrix to ensure that
The specific working process of this embodiment is as follows:
1. as shown in fig. 1, each process module has a model representing its own characteristics, each characteristic model may be represented by a plurality of attributes, when the attributes of the module have a plurality of attribute values, the attribute values may be collectively referred to as variables, a common attribute set capable of distinguishing instance modules is defined as a variable set p (x) of process-like modules, and the variable set is used to distinguish differences between the models of the same type, as shown in table 1. The reason for personalized customization is that module models are predefined in a process model library in the process of configuring process modules according to customer requirements, the models are independent of each other and have a plurality of attributes and attribute values, and different modules are called to be combined according to different requirements of customers. P (x) ═ parti|1≤i≤n}parti={vali,j|1≤i≤n,1≤j≤m},PartiRepresenting configuration constraints between the inner classes;
TABLE 1 Process Module Attribute variables and value ranges
2. Modular design and fuzzy incidence matrix model establishment
(1) Establishing a fuzzy incidence matrix R
The correlation among the complex product process procedures refers to the degree of correlation in the aspects of researching the characteristics, performance, structure and the like among the configuration modules. Combined upperThe value ranges of the attribute variables are described, and output parameters such as grain size, yield strength, elongation, residual stress, corrosion resistance, electrical conductivity, hardness, tensile strength and the like are used as the correlation between the various processing procedures, and the correlation is described as a replaceable correlation and an influence degree correlation, as shown in tables 2 and 3. Expressed by a mathematical model: r isi,j=ωffi,j+ωppi,jWherein r isi,jRepresenting the correlation coefficient between block i and block j, fi,j、pi,jRespectively representing the correlation coefficient, ω, between module i and module jf、ωpRepresenting the weight coefficient, ω, to which the characteristic correspondsf、ωp∈[0,1]And satisfies the following conditions: omegaf+ω p1, thereby forming a fuzzy incidence matrix R of the relation between the process modules;
TABLE 2 alternative correlations
TABLE 3 correlation of influence
Taking an aluminum/copper plate strip series product produced by a certain enterprise as an example, the production process of the plate strip can be divided into the following steps by carrying out on-site research on the enterprise and integrating the related production processes provided by personnel in the production department: casting, hot rolling, cold rolling and heat treatment. The specific process flow of casting is as follows: batching, feeding, melting, stirring, slagging off, analyzing and sampling, adding alloy to adjust components, stirring, refining, standing, guiding to a furnace, casting and the like; the hot rolling process flow comprises the following steps: ingot casting, surface milling and edge milling, heating, hot rolling (cogging rolling), straightening and surface milling; the cold rolling process flow comprises the following steps: rough rolling, annealing, pickling, annealing, finish rolling, and the final heat treatment is finished product annealing, which is divided into complete annealing and low-temperature annealing, as shown in table 4. Soft, hard or semi-hard products in different states are obtained by controlling the annealing temperature and the heat preservation time, so as to stabilize the size, shape and performance of the material. Analyzing the correlation degree between the whole production process and the whole production process by combining the whole production process and the whole production process, and constructing a correlation matrix between the whole production process and the whole production process;
table 4 full process flow module based on process route
Serial number
|
Name of procedure
|
Serial number
|
Name of procedure
|
1
|
Casting blank
|
11
|
Intermediate annealing
|
2
|
Solution heat treatment
|
12
|
Acid pickling
|
3
|
Hot rolling
|
13
|
Finish rolling
|
4
|
Shearing
|
14
|
Annealing the finished product
|
5
|
Straightening milled surface
|
15
|
Cleaning finished product
|
6
|
Homogenizing annealing
|
16
|
Cutting and slitting
|
7
|
Rough rolling
|
17
|
Acceptance inspection
|
8
|
Intermediate annealing
|
18
|
Package (I)
|
9
|
Acid pickling
|
19
|
Put in storage
|
10
|
Pre-finish rolling
|
|
|
(2) Module division method based on fuzzy clustering analysis method
1) And (3) data standardization treatment: the original formats of the data information are different greatly, wherein the data information comprises description type, numerical type, selection type and other information expression formats, and the data grade quantization modes are different, so that the data information cannot be directly applied to operation, the data information needs to be subjected to standardization processing, and each data of the fuzzy matrix is compressed to [0, 1], so that the subsequent algorithm operation is facilitated;
2) establishing a fuzzy similarity matrix R': the fuzzy matrix can be obtained from the characteristic table, the fuzzy matrix R and the fuzzy similar matrix R' are in equivalent relation, and a direct Euclidean distance method is applied: r is
(i,j)=1-c×d(x
i,x
j) Wherein C is a parameter of any selected region, so that r is more than or equal to 0
(i,j)≤1,d(x
i,x
j) Denotes x
iAnd x
jThe distance between
By using the module division method, an expert evaluates and scores to determine the correlation among all the processes, and if the casting blank and the solution heat treatment process are closely connected two processes and the time interval of the action is small, the influence degree correlation is 0.8, and the alternative correlation is 0.5. The weighting coefficients are taken to be 0.55 and 0.45 respectively according to the formula. The correlation between the two was calculated to be 0.665, and similarly, the influence degree correlation and the alternative correlation between the solution heat treatment and the hot rolling were taken to be 0.4 and 0.1, respectively, and the total correlation was 0.265. The correlation between the other steps was calculated in sequence, as shown in table 5. Forming a fuzzy incidence matrix R after correlation analysis and correlation calculation;
TABLE 5 fuzzy association matrix R of major process blocks
3) Solving a transitive closure matrix
: according to the fuzzy incidence matrix R obtained by calibration, only one fuzzy similar matrix is obtained
As shown in Table 6, has reflexibility and contraindicationSymmetry, but not necessarily transitivity, i.e. R is not necessarily a fuzzy equivalent matrix, and needs to be transformed into a fuzzy equivalent matrix R
kAccording to the theorem, the transitive closure matrix is solved by a quadratic method
Is the fuzzy equivalent matrix R sought
kAs shown in table 7;
TABLE 6 fuzzy similarity matrix R 'for relationships between process modules'
|
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
1
|
1
|
0.806
|
0.622
|
0.522
|
0.570
|
0.575
|
0.470
|
0.497
|
0.428
|
0.456
|
0.521
|
0.448
|
0.508
|
0.536
|
0.463
|
0.471
|
2
|
0.806
|
1
|
0.621
|
0.523
|
0.557
|
0.658
|
0.517
|
0.561
|
0.398
|
0.520
|
0.596
|
0.414
|
0.516
|
0.610
|
0.412
|
0.480
|
3
|
0.622
|
0.621
|
1
|
0.726
|
0.753
|
0.786
|
0.558
|
0.508
|
0.398
|
0.529
|
0.475
|
0.409
|
0.517
|
0.478
|
0.369
|
0.528
|
4
|
0.522
|
0.523
|
0.726
|
1
|
0.869
|
0.635
|
0.527
|
0.406
|
0.383
|
0.517
|
0.400
|
0.372
|
0.535
|
0.426
|
0.410
|
0.552
|
5
|
0.570
|
0.557
|
0.753
|
0.869
|
1
|
0.671
|
0.539
|
0.453
|
0.405
|
0.536
|
0.445
|
0.406
|
0.550
|
0.455
|
0.416
|
0.566
|
6
|
0.575
|
0.658
|
0.786
|
0.635
|
0.671
|
1
|
0.625
|
0.614
|
0.445
|
0.596
|
0.569
|
0.404
|
0.544
|
0.512
|
0.344
|
0.526
|
7
|
0.470
|
0.517
|
0.558
|
0.527
|
0.539
|
0.625
|
1
|
0.740
|
0.657
|
0.788
|
0.661
|
0.559
|
0.558
|
0.491
|
0.422
|
0.560
|
8
|
0.497
|
0.561
|
0.508
|
0.406
|
0.453
|
0.614
|
0.740
|
1
|
0.593
|
0.702
|
0.791
|
0.538
|
0.497
|
0.543
|
0.377
|
0.463
|
9
|
0.428
|
0.398
|
0.398
|
0.383
|
0.405
|
0.445
|
0.657
|
0.593
|
1
|
0.661
|
0.580
|
0.837
|
0.494
0
|
0.441
|
0.604
|
0.500
|
10
|
0.456
|
0.520
|
0.529
|
0.511
|
0.536
|
0.596
|
0.788
|
0.702
|
0.661
|
1
|
0.657
|
0.591
|
0.606
|
0.513
|
0.470
|
0.615
|
11
|
0.521
|
0.596
|
0.475
|
0.400
|
0.445
|
0.569
|
0.661
|
0.791
|
0.580
|
0.657
|
1
|
0.545
|
0.575
|
0.655
|
0.450
|
0.531
|
12
|
0.448
|
0.414
|
0.409
|
0.372
|
0.406
|
0.404
|
0.559
|
0.538
|
0.837
|
0.591
|
0.545
|
1
|
0.507
|
0.491
|
0.680
|
0.540
|
13
|
0.508
|
0.516
|
0.517
|
0.535
|
0.550
|
0.544
|
0.558
|
0.497
|
0.490
|
0.606
|
0.575
|
0.507
|
1
|
0.711
|
0.597
|
0.777
|
14
|
0.536
|
0.610
|
0.478
|
0.426
|
0.455
|
0.512
|
0.491
|
0.543
|
0.441
|
0.513
|
0.655
|
0.491
|
0.711
|
1
|
0.583
|
0.661
|
15
|
0.463
|
0.412
|
0.369
|
0.410
|
0.416
|
0.344
|
0.422
|
0.377
|
0.604
|
0.470
|
0.450
|
0.680
|
0.597
|
0.583
|
1
|
0.663
|
16
|
0.471
|
0.480
|
0.528
|
0.552
|
0.566
|
0.526
|
0.560
|
0.463
|
0.500
|
0.615
|
0.531
|
0.540
|
0.777
|
0.661
|
0.663
|
1 |
TABLE 7 transitive closure matrix
|
1
|
2
|
3
|
4
|
5
|
6
|
7
|
8
|
9
|
10
|
11
|
12
|
13
|
14
|
15
|
16
|
1
|
1
|
0.80
|
0.62
|
0.52
|
0.57
|
0.57
|
0.47
|
0.49
|
0.42
|
0.45
|
0.52
|
0.44
|
0.50
|
0.53
|
0.46
|
0.47
|
2
|
0.80
|
1
|
0.62
|
0.52
|
0.55
|
0.65
|
0.51
|
0.56
|
0.39
|
0.52
|
0.59
|
0.41
|
0.51
|
0.61
|
0.41
|
0.48
|
3
|
0.62
|
0.62
|
1
|
0.72
|
0.75
|
0.78
|
0.55
|
0.50
|
0.39
|
0.52
|
0.47
|
0.40
|
0.51
|
0.47
|
0.36
|
0.52
|
4
|
0.52
|
0.52
|
0.72
|
1
|
0.86
|
0.63
|
0.52
|
0.40
|
0.38
|
0.51
|
0.40
|
0.37
|
0.53
|
0.42
|
0.41
|
0.55
|
5
|
0.57
|
0.55
|
0.75
|
0.86
|
1
|
0.67
|
0.53
|
0.45
|
0.40
|
0.53
|
0.44
|
0.40
|
0.55
|
0.45
|
0.41
|
0.56
|
6
|
0.57
|
0.65
|
0.78
|
0.63
|
0.67
|
1
|
0.62
|
0.61
|
0.44
|
0.59
|
0.56
|
0.40
|
0.54
|
0.51
|
0.34
|
0.52
|
7
|
0.47
|
0.51
|
0.55
|
0.52
|
0.53
|
0.62
|
1
|
0.74
|
0.65
|
0.78
|
0.66
|
0.55
|
0.55
|
0.49
|
0.42
|
0.56
|
8
|
0.49
|
0.56
|
0.50
|
0.40
|
0.45
|
0.61
|
0.74
|
1
|
0.59
|
0.70
|
0.79
|
0.53
|
0.49
|
0.54
|
0.37
|
0.46
|
9
|
0.42
|
0.39
|
0.39
|
0.38
|
0.40
|
0.44
|
0.65
|
0.59
|
1
|
0.66
|
0.58
|
0.83
|
0.49
|
0.44
|
0.60
|
0.50
|
10
|
0.45
|
0.52
|
0.52
|
0.51
|
0.53
|
0.59
|
0.78
|
0.70
|
0.66
|
1
|
0.65
|
0.59
|
0.60
|
0.51
|
0.47
|
0.61
|
11
|
0.52
|
0.59
|
0.47
|
0.40
|
0.44
|
0.56
|
0.66
|
0.79
|
0.58
|
0.65
|
1
|
0.54
|
0.57
|
0.65
|
0.45
|
0.53
|
12
|
0.44
|
0.41
|
0.40
|
0.37
|
0.40
|
0.40
|
0.55
|
0.53
|
0.83
|
0.59
|
0.54
|
1
|
0.50
|
0.49
|
0.68
|
0.54
|
13
|
0.50
|
0.51
|
0.51
|
0.53
|
0.55
|
0.54
|
0.55
|
0.49
|
0.49
|
0.60
|
0.57
|
0.50
|
1
|
0.71
|
0.59
|
0.77
|
14
|
0.53
|
0.61
|
0.47
|
0.42
|
0.45
|
0.51
|
0.49
|
0.54
|
0.44
|
0.51
|
0.65
|
0.49
|
0.71
|
1
|
0.58
|
0.66
|
15
|
0.46
|
0.41
|
0.36
|
0.41
|
0.41
|
0.34
|
0.42
|
0.37
|
0.60
|
0.47
|
0.45
|
0.68
|
0.59
|
0.58
|
1
|
0.66
|
16
|
0.47
|
0.48
|
0.52
|
0.55
|
0.56
|
0.52
|
0.56
|
0.46
|
0.50
|
0.61
|
0.53
|
0.54
|
0.77
|
0.66
|
0.66
|
1 |
4) Solving the truncation matrix Rλ=λ(i,j): the method comprises the following steps that lambda is used as a metric value to represent a truncation matrix coefficient, a fuzzy relation matrix among modules is truncated, elements which are larger than or equal to lambda in a fuzzy relation matrix R are provided with the numerical value of 1, the numerical value which is smaller than the lambda element is provided with 0, the elements with the numerical value of 1 in the same row or column are gathered into the same module, the rest elements independently become the modules, and the more the lambda value is, the more detailed the module division is; different process module clustering division results can be obtained by selecting different lambda values; and sequentially calculating a standardized matrix, a fuzzy similar matrix and a transfer closure matrix according to the original incidence matrix by using a Matlab tool and a fuzzy clustering analysis algorithm. Finally, a dynamic clustering module can be formed by cutting R by using the lambda-cut matrix, as shown in FIG. 3. Large to small threshold partition sequence: {10.84770.80140.78230.77090.74740.72740.71670.71210.68930.68190.66250.6490.64310.60920.5865}, the full process sequence is divided into different process categories. When lambda is>0.6625, the number of divided modules is excessive and deviates from the actual situation. When λ is 0.6625, all process modules can be classified into 4 major categories, which are fusion casting module, hot rolling module, cold rolling module, and heat treatment module. The cleaning module as an auxiliary process module can be divided independently and is basically consistent with the actual situation.
In conclusion, the method for dividing the complex process modules for large-scale customization is compact in logic, accurate in control and efficient, a method for dividing the models on the process level is provided by means of characteristic relations between processes corresponding to workpieces, a fuzzy association matrix between the process modules is constructed, the fuzzy association matrix is converted and solved by using a fuzzy clustering analysis method to obtain a transfer closure matrix, a module clustering diagram is formed according to different partition threshold sequences, different module division schemes are obtained by selecting different lambda values, and therefore personalized finished products adapting to market and technical changes can be produced quickly and efficiently, and high-level requirements of the process are met;
compared with the traditional product family module division method, the method is mainly based on the analysis of mature products of enterprises and processing technologies of products with market demands, combines the process information extraction, the process creative design and the process modularization to construct a modular process design platform, modularizes the serialized product processes, matches the similarity of the modules by combining the module configuration technology and the order requirements, and finally carries out the deformation design of the corresponding degree on the process requirements by the deformation design module to realize the functions of different product requirements.
The principal features, principles and advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to explain the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as expressed in the following claims. The scope of the invention is defined by the appended claims and equivalents thereof.