CN110342175A - Kinds of goods point, which are carried out, by task items broadcasts the system and method summarized - Google Patents
Kinds of goods point, which are carried out, by task items broadcasts the system and method summarized Download PDFInfo
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- CN110342175A CN110342175A CN201910739748.6A CN201910739748A CN110342175A CN 110342175 A CN110342175 A CN 110342175A CN 201910739748 A CN201910739748 A CN 201910739748A CN 110342175 A CN110342175 A CN 110342175A
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 47
- 238000012856 packing Methods 0.000 claims description 20
- 238000012546 transfer Methods 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 12
- 230000032258 transport Effects 0.000 claims description 8
- 238000013507 mapping Methods 0.000 claims description 6
- 230000009184 walking Effects 0.000 description 41
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 14
- 238000003860 storage Methods 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 12
- 238000013519 translation Methods 0.000 description 8
- 239000010410 layer Substances 0.000 description 7
- 230000002776 aggregation Effects 0.000 description 5
- 238000004220 aggregation Methods 0.000 description 5
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
Abstract
Kinds of goods are carried out by task items point broadcast the system and method summarized, carry out kinds of goods point by task items and broadcast the system summarized including the first transmission unit, point broadcast system and produce system the invention discloses a kind of;First transmission unit is for transmitting the kinds of goods for having sorted completion;Dividing system of broadcasting includes dividing to broadcast wall and several carrier units;Described point broadcast array on wall be provided with it is multiple set manifest member;Carrier unit is used to accept kinds of goods from the first transmission unit and transport kinds of goods and to be delivered to corresponding manifest of setting first;System is produced to produce in by the kinds of goods group set in goods yard.Of the invention broadcasts the system and method summarized by task items progress kinds of goods point, system point is broadcast by setting single type kinds of goods point that sorting is completed can be cast to point difference for broadcasting wall set goods yard, complete the collection work of the included kinds of goods of task items, and wall is broadcast from point by producing the kinds of goods group that system point will finish and is produced, it realizes to the kinds of goods after the completion of sorting by order collection work, it is high-efficient, error rate is low, high degree of automation.
Description
Technical field
The present invention relates to warehouse logistics technical field, more particularly to it is a kind of by task items carry out kinds of goods point broadcast summarize be
System and method.
Background technique
Currently, in warehouse logistics field, many warehouses all have been equipped with kinds of goods sorting system, sorting system can by order,
The kinds of goods that the task lists such as bill of materials are related to efficiently sort out, to reduce cost of labor, shorten storage article outbound
Time improves storage sorting efficiency.However sorting system can be only done kinds of goods from shelf to sorting complete this during it is a series of
Task, the kinds of goods sorted out are in state at random, and subsequent there is still a need for taken together related kinds of goods according to task list
It could be packaged sending, the work at present summarizing the kinds of goods sorted out according to task list is participated in there is still a need for artificial, automatically
Change degree is low, efficiency is slow, and error rate is higher.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of high degree of automation, efficiency
Height, error rate are low to broadcast the system and method summarized by task items progress kinds of goods point.
Technical solution: to achieve the above object, of the invention to broadcast the system summarized by task items progress kinds of goods point, comprising:
First transmission unit is used to transmit the kinds of goods for having sorted completion;
Divide and broadcast system comprising divides and broadcast wall and several carrier units;Described point broadcast be provided on wall it is multiple set manifest member;Institute
Carrier unit is stated for transporting from first transmission unit undertaking kinds of goods and by kinds of goods and being delivered to the affiliated task items of the kinds of goods
It is corresponding to set manifest member;And
System is produced, is used to all kinds of goods set in manifest member in state to be released producing this and sets manifest member;
Wherein, it under state to be released, task items all kinds of goods for including corresponding to manifest member is set has been summarised in this and set in manifest member.
Further, described point broadcast array on wall be provided with it is several set goods yard, all manifest member scattering devices of setting respectively are being set
At goods yard, it is each described set to be arranged at goods yard described at least one set manifest member.
Further, it broadcasts there is preset rail system on wall for described point, the carrier unit transports along the rail system
It is dynamic;
The rail system includes main orbit and is connected to the main orbit and leads to the branch's track for respectively setting goods yard;
Accept kinds of goods in setting position of the carrier unit on the main orbit.
Further, further include in packing apparatus and second transmission unit the two the former or all;The packing apparatus
For by it is described produce system and each of produce set the kinds of goods of manifest member and be packaged;
When including second transmission unit, second transmission unit is used to transmit kinds of goods to the packing device;
The system that produces will be set the kinds of goods that manifest member produces and be thrown to second transmission unit by described.
Further, the system that produces includes at least unloading unit;The unloading unit can will set manifest member from described
The kinds of goods of taking-up unload to preset and unload goods yard.
Further, the system that produces further includes cache shelf and transfer device;
The cache shelf is broadcast wall with described point and is arranged in parallel, and has set the quantity such as goods yard and layout is identical with described thereon
Storage position;
The transfer device, which is arranged in, point to be broadcast between wall and cache shelf adjacent thereto and when cache shelf has multiple is adjacent
Between two cache shelfs;
The unloading unit is in the side operation outwardly for broadcasting cache shelf farthest with a distance from wall from described point.
Carry out kinds of goods by task items and point broadcast the method summarized, based on it is above-mentioned by task items carry out kinds of goods point broadcast summarize be
System is applied to control system, the control system and each carrier unit and produces system control connection, the method packet
It includes:
Receive the list of untreated task items;
It is sequentially allocated for each untreated task items and sets manifest member in idle state;
It controls unloaded carrier unit to setting position and accepts the kinds of goods that the transport of the first transmission unit comes, and control delivery
Unit kinds of goods are transported and be delivered to the affiliated task items of the kinds of goods it is corresponding set manifest member;
System is produced described in control produce all kinds of goods set at manifest member in state to be released described set manifest
Member, and the state for setting manifest member is updated to idle state.
Further, kinds of goods are transported and are delivered to that the affiliated task items of the kinds of goods are corresponding to set goods by the control carrier unit
Unit specifically includes:
Obtain the category data for the kinds of goods that carrier unit is accepted;
According to the affiliated task items of category data query kinds of goods, looked into according to task items with the mapping table for setting manifest member
Inquiry task items are corresponding to set manifest member;
Control carrier unit moves to the position for setting manifest member accordingly;
It controls the carrier unit and is delivered to the kinds of goods accepted and described set manifest member.
Further, described to carry out kinds of goods point to broadcast the system summarized further including that the second transmission unit and packing fill by task items
It sets, the method also includes:
The kinds of goods group that system is produced described in control will acquire is thrown to second transmission unit;
The packing apparatus is controlled to accept kinds of goods group that second transmission unit transmits and carry out packing operation.
Further, system is produced described in the control to turn all kinds of goods set at manifest member in state to be released
Setting manifest member described in out includes:
The task items for setting manifest member will have been distributed and be included in task items list in processing;
Whenever there is a kinds of goods to be delivered to, its affiliated task items is corresponding to set manifest member, refreshes in the primary processing and appoints
Business item list, and all kinds of goods for judging whether there is task items have summarized completion;
It is to refresh the corresponding state for setting manifest member of task items for state to be released, and goods element number will be set and be included in
The list to be released for setting manifest member;
System is produced according to the list controls to be released for setting manifest member successively will respectively be in state to be released
The kinds of goods set in manifest member produce.
The utility model has the advantages that of the invention broadcast the system and method summarized by task items progress kinds of goods point, it is by being arranged to divide to broadcast
The single type kinds of goods point that sorting is completed can be cast to point difference for broadcasting wall and set goods yard by system, complete summarizing for the included kinds of goods of task items
Work, and broadcast wall from point by producing the kinds of goods group that system point will finish and produce, it realizes to the kinds of goods after the completion of sorting
It is high-efficient, error rate is low, high degree of automation by order collection work.
Detailed description of the invention
Attached drawing 1 is to carry out the structure chart that kinds of goods point broadcast the system summarized by task items;
Attached drawing 2 is to carry out the top view that kinds of goods point broadcast the system summarized by task items;
Attached drawing 3 is point front view for broadcasting system;
Attached drawing 4 is point side view for broadcasting system;
Attached drawing 5 is the first viewing angle constructions figure of carrier unit;
Attached drawing 6 is the second viewing angle constructions figure of carrier unit;
Attached drawing 7 is to broadcast the structure chart of aggregation system dividing for the unloading unit comprising cache shelf and translation lifting platform form;
Attached drawing 8 is to broadcast the side view of aggregation system dividing for the unloading unit comprising cache shelf and translation lifting platform form;
Attached drawing 9 is the structure chart of the unloading unit of machine person form;
Attached drawing 10 is the state diagram for picking and placing manifest member;
Attached drawing 11 is the structure chart of telescopic fork component;
Attached drawing 12 is to carry out the flow diagram that kinds of goods point broadcast the method summarized by task items.
The parts title that each appended drawing reference indicates in attached drawing is as follows:
The first transmission unit of 1-;2- points are broadcast system;21- points are broadcast wall;211- sets manifest member;22- carrier unit;221- walking
Pedestal;222- transfer assembly;221-1- pedestal ontology;The first telescopic seat of 221-2-;221-3- walking in a horizontal state wheel;221-4- first
Push rod;The second telescopic seat of 221-5-;The second push rod of 221-6-;The vertical traveling wheel of 221-7-;221-8- driven wheel;221-9- first
Motor;23- rail system;231- main orbit;231-1- summarizes track;231-2- disperses track;231-3- transition track;232-
Branch's track;3- produces system;31- unloading unit;311- robot chassis;312- supporter;313- picks and places manifest member;313-
1- cabinet;313-2- telescopic unit;313-3- rotating part;314- lifting seat;315- lifting platform;316- telescopic fork;317- is flexible
Frame;318- fixed frame;319- translates pedestal;3110- pedestal walking track;3111- third push rod;The 4th push rod of 3112-;32-
Cache shelf;321- storage position;33- transfer device;331- running track;332- shuttle;333- shifts executive module;4- is packaged
Device;The second transmission unit of 5-;6- kinds of goods scanning element.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
The kinds of goods completed the present invention is based on sorting system sorting are continued with, and sorting system can be according in task items
Hold the kinds of goods for including by task items to sort out by type, the form of task items can be a complete order herein, certainly
It can be a part of order, naturally it is also possible to not be the form of order, such as can be the bill of materials form of enterprises.
Such as: the kinds of goods that A task items include are as follows: 2 mouses and 3 box batteries;The kinds of goods that B task items include are as follows: 1 flash disk and 2 pieces are hard
Disk;The kinds of goods that C task items include are as follows: 5 box pens and 2 screwdrivers;The sequence for the kinds of goods that then sorting system sorts out may be as follows:
5 box pens, 2 mouses, 1 flash disk, 3 box batteries, 2 pieces of hard disks, 2 screwdrivers, i.e., the kinds of goods that sorting unit sorts out are one
Class flocks together a kind ofly, and is sorted out by task items sequence, it is therefore desirable to the kinds of goods sorted out by task
Item is summarized, and the kinds of goods for respectively containing task items A, B, C flock together respectively, then could be packaged sending.
As attached drawing 1 and it is attached it is shown in Fig. 2 carry out kinds of goods by task items and point broadcast the system summarized, including the first transmission unit 1,
It point broadcasts system 2 and produces system 3.
Wherein, the first transmission unit 1 is placed in sorting system and divides and broadcast system 2 for transmitting the kinds of goods for having sorted completion
Between, the kinds of goods that can sort out sorting system, which transport point to broadcast system 2 and broadcast by task items point, summarizes operation, and first transmits
The form of unit 1 is varied, can be the form of the transmission lines such as conveyer belt, conveying roller line, is also possible to manipulator etc. and grabs
The machinery of types of transportation is taken, is illustrated as conveyer belt in attached drawing 1.
As shown in Fig. 3, dividing system of broadcasting 2 includes dividing to broadcast wall 21 and several carrier units 22;It broadcasts for described point and is arranged on wall 21
Have and multiple sets manifest member 211;The carrier unit 22 can broadcast wall 21 relative to described point and move, for single from first transmission
Member 1 accepts kinds of goods and transports kinds of goods and be delivered to that its affiliated task items is corresponding to set manifest member 211.
Specifically, divide and broadcast that wall 21 is whole to erect setting, and point broadcast array on wall 21 be provided with it is several set goods yard, it is all to set goods
Position is in the square array setting of single layer, and square array is next with vertical both direction drawout along level, and such point is broadcast wall 1 and mainly existed
It is upwardly extended in short transverse, whole occupied area is smaller.The form for setting goods yard can be the forms such as lattice of real thing, each set goods yard
Place is equipped described at least one and sets manifest member 211.
If individually setting at goods yard only one sets manifest member 211, setting manifest member 211 with goods yard is set is to close correspondingly
System, set manifest member 211 be also square array setting.Divide and broadcast the only stratification manifest member 211 of wall 21, sets first 211 total quantitys of manifest
It is relatively fewer.It is individually to set at goods yard only one to set the situation of manifest member 211 in attached drawing 1.
If individually set at goods yard have it is multiple set manifest member 211, divide the total quantity for setting manifest member 211 broadcast on wall 21 obvious
Increase, can undertake simultaneously and broadcast work dividing for more task items, in one embodiment, same set sets manifest member 211 at goods yard
The thickness direction for broadcasting wall 21 can divided arranged in a straight line, in this way, all manifest members 211 of setting are arranged in cubical array, each set manifest
Member 211 can accept kinds of goods respectively.Under said circumstances, it can be managed setting the setting opposed manifest member 211 of alternating apparatus at goods yard,
So that the manifest member 211 of setting for needing to accept cargo moves to the designated position for setting goods yard, facilitates carrier unit 22 to deliver kinds of goods and refer to
Fixed sets in manifest member 211.Or all manifest members 211 of setting are fixedly installed, carrier unit 22 includes that manipulator incite somebody to action it can
Cargo is easily delivered to the same difference set at goods yard and sets in manifest member 211.
Not necessarily exist it should be noted that setting manifest member 211 involved in the present invention with entity form, divides and broadcast wall 21
One piece of specific region of upper a certain layer can be used as one and set manifest member 211, and can complete kinds of goods dispensing in specific region will
Kinds of goods are delivered to the specific operation for setting manifest member 211.
In addition, the subsequent all kinds of goods that will summarize uniformly are removed from manifest member 211 is set for convenience, it is described to set manifest member
Kinds of goods can be set at 211 and hold unit, the form that kinds of goods hold unit can be the forms such as container, pallet.
Kinds of goods can be delivered to for carrying and transporting kinds of goods and suitably set manifest member 211 by carrier unit 22;In order to mention
It rises and point broadcasts efficiency, broadcast the settable multiple carrier units 22 of wall 21 for same point, multiple carrier units 22 can separately phase
Wall 21 is broadcast for point to move.
In order to make carrier unit 22 can be with ordered movement, point broadcasting system further includes rail system 23, all carrier units 22
It can be moved along rail system 23, rail system 23 is equipped with preset position of getting in stocks, and the carrier unit 22 can be
The kinds of goods that the transmission of the first transmission unit 1 comes are accepted in setting position, and then moving to kinds of goods along the rail system 23 should launch
To set manifest member 211 and by kinds of goods launch to manifest member 211 is set, carrier unit 22 can move to any by position of getting in stocks
The position set where manifest member 211.
As shown in Fig. 3, the rail system 23 includes main orbit 231 and is connected to and leads to the main orbit 231
Respectively set branch's track 232 of manifest member 211;Due to set manifest member 211 be square array setting, can will set manifest member 211 points be
Multiple groups are one group as a column are set manifest member 211 in attached drawing 3, and rail system 23 is set manifest member 211 corresponding to each group and is configured with
Branch's track 232 all the way, in this way, carrier unit 22 can be reached by branch's track 232 all the way and multiple set manifest member 211.By upper
Stating structure may make that the layout of rail system 23 is simple, reasonable.In addition, a horizontally-arranged manifest member 211 of setting can also be set as one group, and
Branch's track 232 is horizontally disposed with.
Preferably, main orbit 231 summarizes track 231-1 and dispersion track 231-2 including disposed in parallel, summarizes track
Transition track 231-3 is equipped between 231-1 and dispersion track 231-2;All branch's tracks 232, which are arranged in parallel in, summarizes rail
Between road 231-1 and dispersion track 231-2, and branch's track 232 is vertically arranged with track 231-1 is summarized.Pass through above-mentioned rail
The layout type of road system 23 after carrier unit 22 accepts kinds of goods on main orbit 231, is dispersed to respectively by dispersion track 231-2
Branch's track 232 goes to execute the operation for delivering kinds of goods, and after the completion of the operation for delivering kinds of goods, carrier unit 22, which is returned to, summarizes track
On 231-1, continue back at discharge position accept kinds of goods carry out next time point broadcast operation;It is unloaded when carrier unit 22 is more
Carrier unit 22 can arrange waiting on summarizing track 231-1 and accept kinds of goods, the carrier unit 22 for being loaded with kinds of goods can disperse
It arranges to wait on track 231-2 or on transition track 231-3 and sequentially enters different branch's tracks 232.Each carrier unit 22
It is every to execute the circulatory motion track that the motion profile that primary point is broadcast task is one unidirectional (as clockwise or counterclockwise), so
The order of the system of can guarantee operation and the simplicity that carrier unit 22 is scheduled.
Each carrier unit 22 mutually collides in order to prevent, and mountable detection sensor is on each carrier unit 22 to visit mutually
It surveys, when certain carrier unit 22, which detects direction of motion front, other carrier units 22, control system can control the delivery list
Member 22 is slowed down or stop motion.
In one embodiment, as shown in Fig. 4, rail system 23 includes the track frame body of two groups of settings setting, delivery
Unit 22 moves between two groups of track frame bodies, and as shown in attached drawing 5 and attached drawing 6, carrier unit 22 includes walking pedestal 221 and passes
Sending component 222, wherein transfer assembly 222 can be transfer tape assemble, under static state its upside can with bearing goods, and its
Cargo can be made to leave its upside and be thrown to when operating and set manifest member 211.The walking pedestal 221 of carrier unit 22 includes pedestal sheet
Body 221-1, the two sides of pedestal ontology 221-1 are symmetrically arranged with two groups of walking in a horizontal state components, the corner location of pedestal ontology 221-1
It is symmetrically arranged with four groups of components of walking vertically.Every group of walking in a horizontal state component includes the first telescopic seat 221-2, the first telescopic seat 221-
It can be rotated synchronously between walking in a horizontal state wheel 221-3 there are three installations on 2, three walking in a horizontal state wheel 221-3 with synchronous band connection
Movement, wherein a walking in a horizontal state wheel 221-3 directly drives rotation by first motor 221-9;First telescopic seat 221-2 can be by first
Push rod 221-4 driving makees translational motion relative to pedestal ontology 221-1.Every group of component of walking vertically includes the second telescopic seat 221-
5, the second telescopic seat 221-5 can be driven by the second push rod 221-6 makees translational motion relative to pedestal ontology 221-1, and second is flexible
An a vertical traveling wheel 221-7 and driven wheel 221-8 is installed on seat 221-5, the two shaft is parallel, wherein vertical traveling wheel
221-7 is self-powered, can be hub motor, can also be rotated by peripheral hardware motor driven.Have on track frame body for walking group
The walking in a horizontal state slot and vertical walking trough that part is walked inside, walking trough are u-shaped.When carrier unit 22 is needed along walking in a horizontal state slot
When movement, the second telescopic seat 221-5 is in retracted mode, i.e., vertical traveling wheel 221-7 and driven wheel 221-8 are detached from walking trough,
First telescopic seat 221-2 is in stretching state, and walking in a horizontal state wheel 221-3 is placed in walking trough, in this way, walking in a horizontal state wheel 221-3
Carrier unit 22 can be moved in walking in a horizontal state slot when rotation, due to there are three walking in a horizontal state wheel 221-3, encounter walking in a horizontal state slot with
When the intersection of vertical walking trough, the advance of carrier unit 22 will not influence.When carrier unit 22 is needed in walking in a horizontal state slot and is erected
When the infall of straight walking trough is moved along vertical walking trough, the second telescopic seat 221-5 is in stretching state, i.e., vertical traveling wheel
221-7 and driven wheel 221-8 are placed in vertical walking trough, and vertical traveling wheel 221-7 holds out against the bottom of walking trough, by friction
So that carrier unit 22 will not be fallen because of gravity, the first telescopic seat 221-2 is in retracted mode, and walking in a horizontal state wheel 221-3 is detached from
Walking trough, in this way, carrier unit 22 can do exercises in vertical walking trough when vertical traveling wheel 221-7 rotation, due to every group it is perpendicular
Straight trip is walked between the vertical traveling wheel 221-7 and driven wheel 221-8 and vertical walking trough of component there are two point contact, therefore is delivered
Unit 22 will not tilt when walking vertically.Since component of walking vertically has four groups, in two column settings, therefore per branch's track all the way
232 is practical comprising the vertical walking trough of two-way, and in order to make compact layout, the shared vertical rows all the way of adjacent two-way branch track 232
Walk slot, i.e., in three vertical walking troughs, first two vertical walking troughs constitute first via branch tracks 232, latter two vertical walkings
Slot constitutes the second tunnel branch track 232.
It produces system 3 and sets manifest member for all kinds of goods set in manifest member 211 in state to be released to be produced this
211;Herein, it should be noted that set manifest member 211 there are three types of state, respectively idle state, distributed state and wait release
Put state.Wherein, it under idle state, sets manifest member 211 and does not generate mapping relations, the i.e. control of whole system with any task items
System does not assign them to any one task items, and this is set at manifest member 211 also without any kinds of goods;Under distribution state,
Control system will set manifest member 211 and be allocated to a certain task items, this sets the number of manifest member 211 and the number of task items is established
Mapping relations, control system can make carrier unit 22 that all kinds of goods for corresponding to task items are delivered to this to set manifest member 211,
And under this state, the kinds of goods that task items include not yet summarize it is here, set manifest member 211 at still without kinds of goods or have kinds of goods but also lack
A few kinds of goods just summarizes completion;Under state to be released, sets all kinds of goods that task items corresponding to manifest member 211 include and converged
It always sets in manifest member 211 at this, but kinds of goods still account for and set manifest member 211 and make control system that can not set manifest member for this
211 rearrange task items, need to take away in all kinds of goods by this set manifest member 211 release be returned to idle state, ability
Manifest member 211, which is set, to this arranges other task items.
It produces system 3 and includes at least unloading unit 31, unloading unit can directly be broadcast from point and remove cargo, Huo Zhe on wall 21
In a kind of embodiment, producing system 3 further includes cache shelf 32 and transfer device 33;As shown in Fig. 7, the cache shelf 32 and institute
It states and point broadcasts wall 21 and be arranged in parallel, and have set the quantity such as manifest member 211 and the identical storage position 321 of layout with described thereon, deposit
It puts position 321 and is aligned setting one by one with manifest member 211 is set;The transfer device 33, which is arranged in, point broadcasts wall 21 and caching adjacent thereto
Between frame 32, or in the case where cache shelf 32 has multiple, transfer device 33 is also equipped between two neighboring cache shelf 32.
It point broadcasts the transfer device 33 between wall 21 and cache shelf 32 and can will set all kinds of goods at manifest member 211 and be transferred to and align
In storage position 321;Transfer device 33 between two neighboring cache shelf 32 can be by the institute in preceding cache shelf 32 in storage position 321
There are kinds of goods to be transported to correspond in storage position 321 in rear cache shelf 32;The unloading unit 31 is broadcast with a distance from wall 21 from described point
Side outwardly (side of wall 21 is broadcast facing away from described point) operation of farthest cache shelf 32.By the way that cache shelf 32 is arranged, can make
Open ended task items number simultaneously is significantly increased in whole system, point broadcast summarized the kinds of goods group of completion on wall 21 can be by turning
Shipping unit 33 is transferred to rapidly in posterior cache shelf 32, so that setting manifest member 211 can discharge rapidly, and due in cache shelf 32
The quantity of storage position 321 is more more than needed, and the kinds of goods group handled can be unloaded by unloading unit 31 in an orderly manner in cache shelf 32, be made
Obtain whole system operation without any confusion.
In one embodiment, unloading unit 31 is the form of robot as of fig. 9 shown, and robot includes robot
Chassis 311, supporter 312 and pick-and-place manifest member 313, robot chassis 311 are removable;Supporter 312 is for described removable
Dynamic chassis 311 is fixedly mounted, and has Multi-layer article storing layer thereon, can place kinds of goods group in every stratification nitride layer, herein kinds of goods
Group refers to all kinds of goods that a task items include;Manifest member 313 is picked and placed for obtaining and launching article, and it can be relative to institute
It states supporter 312 and makees controllable lift movement.Specifically, it picks and places manifest member 313 to be mounted on lifting seat 314, and it can be relative to
Lifting seat 314 makees rotary motion along vertical axes, in this way, picking and placing manifest member 313 can neatly broadcast from dividing in its all directions
Cargo is removed in wall 21 or cache shelf 32.Picking and placing manifest member 313 includes the cabinet 313-1 that side has the opening passed in and out for kinds of goods
And kinds of goods group can be made into and out of the telescopic unit 313-2 of cabinet 313-1, attached drawing 10 is state when telescopic unit 313-2 stretches out
Figure, the end of telescopic unit 313-2 have rotating part 313-3 that can be rotatable relative, when needing picking, telescopic unit 313-
2 first stretch out, then the rotation of rotating part 313 to diagram state (the perpendicular shape in end of rotating part 313 and telescopic unit 313-2
State), telescopic unit 313-2 is retracted again, can be hooked kinds of goods in cabinet 313-1;When needing kinds of goods removing cabinet 313-1,
The end of rotating part 313 and telescopic unit 313-2 are in parastate, and telescopic unit 313-2 stretches out, can release kinds of goods.
In second of embodiment, unloading unit 31 is translation lifting platform form as shown in Fig. 7, in the embodiment,
Unloading unit 31, which is included in, to be translated on point length direction for broadcasting wall 21 (or cache shelf 32, in the case of there are cache shelf 32)
Pedestal 319 is translated, translation pedestal 319 is walked along pedestal walking track 3110.Being provided on translation pedestal 319 can be relative to flat
The lifting platform 315 of 319 controllable lift of pedestal is moved, is provided with telescopic fork component on lifting platform 315, it is as shown in Fig. 11, described to stretch
Contracting fork component includes telescopic fork 316, expansion bracket 317 and fixed frame 318;The structure and usage of the telescopic fork 316 with it is above-mentioned
Telescopic unit 313-2 is identical as the composite structure of both rotating part 313-3 and usage;Telescopic fork 316 is whole can be relative to flexible
317 controllable extensible of frame, it is flexible to be controlled by third push rod 3111;Simultaneous retractable frame 317 can controllably be stretched relative to fixed frame 318
Contracting, it is flexible to be controlled by the 4th push rod 3112, and stretching direction and expansion bracket 317 phase of the telescopic fork 316 relative to expansion bracket 317
It is identical for the retracted orientation of fixed frame 318.By above structure, unit 31 of such as unloading is used to unload cargo from cache shelf 32,
Firstly, telescopic fork 316 is stretched out relative to expansion bracket 317, telescopic fork 316 is extend into storage position 321 at this time, then telescopic fork
(such as above-mentioned rotating part 313-3 is switched to Relative vertical by relatively parallel state relative to telescopic unit 313-2 to 316 variable conditions
The process of state), then telescopic fork 316 retracts relative to expansion bracket 317 kinds of goods at storage position 321 moving on to fixed frame 318
On, subsequently lifting platform 315 is down to proper height, and expansion bracket 317 is stretched out relative to fixed frame, and kinds of goods are removed fixed frame 318
The processing such as transported, be packaged for subsequent.
In one embodiment, above-mentioned transfer device 33 includes the running track corresponding to the setting of every a line storage position 321
331, shuttle 332 is provided in every layer of running track 331, and transfer executive module 333 is installed on the shuttle 332,
The structure for shifting executive module 333 is identical as above-mentioned telescopic fork component, and transfer executive module 333 is pressed by above-mentioned telescopic fork component
Method operation can between two neighboring frame body (divide broadcast between wall 21 and cache shelf 32 or two neighboring cache shelf 32 it
Between) goods in transshipment.
In addition, could be issued after needing packing after the kinds of goods of task items summarize and complete and remove and point broadcast wall 21, in order into
One step promotes automatization level, and point broadcasting aggregation system further includes the second transmission unit 5 and packing apparatus 4, produces system 3 from point broadcasting
After producing kinds of goods group on wall 21, kinds of goods group is successively unloaded to and is thrown to the second transmission unit 5, if unloading unit 31 uses machine
Person form, robot, which is removed, to be moved to the goods yard of unloading of the second transmission unit 5 after kinds of goods group and unloads kinds of goods group and be thrown to the second biography
Defeated unit 5, if unloading unit 31 is the form for translating lifting platform, the second transmission unit 5 is located at the other side of translation lifting platform, stretches
Kinds of goods group release fixed frame 318 is directly thrown to the second transmission unit 5 by near proper height after the contracting fork each picking of component.The
The processing such as kinds of goods group is transported to packing apparatus 4 by two transmission units 5, and packing apparatus 4 is packaged kinds of goods group, pastes express delivery list.
Kinds of goods are so realized from the whole automatic processings for broadcasting and being aggregated into packing and pasting list are divided, the kinds of goods packet handled well can be issued directly,
It is high-efficient.Packing apparatus 4 uses the prior art, does not make specific introduce to its structure herein.
Preferably, kinds of goods scanning element 6 is provided on first transmission unit 1.Kinds of goods scanning element 6 can to kinds of goods into
Row scanning is to facilitate control system to know the type of kinds of goods, which task items belonged to.
Carry out kinds of goods the present invention also provides a kind of by task items and point broadcast the method summarized, based on it is above-mentioned by task items into
Crudely-made articles product point broadcast the system summarized, are applied to control system, the control system and each carrier unit 22 and produce and are
3 control connection of system.It should be noted that control system herein is a general designation, a total control centre can be, control
Center processed all carrier units 22 under the overall leadership and produce the run action of system 3 and the processing streams such as management distribution for executing task items
Journey;Control system is also possible to the intersection for the control unit that can be much in communication with each other, such as carrier unit 22 and to produce system 3 respective
Equipped with control module, and all control modules can be communicated with a top control module, then control system is top control module at this time
With being collectively referred to as all control units.Method process described below be all with control unit this be collectively referred to as execute object retouched
It states.
As shown in Fig. 12, described method includes following steps A1-A4:
Step A1 receives the list of untreated task items;
In this step, task items list is typically derived from the sorting system of upstream, for this sentences the application in electric business field,
Sorting system obtains order data from external electric business platform, and communication interface, electric business are provided between sorting system and electric business platform
The client of platform after electric business platform places an order, give and divide comprising customer information, the order of inventory information and transfer by the generation of electric business platform
The system of picking is handled, and the processed order of sorting system is transferred again to the control system, and control system, which further controls, divides
Broadcasting aggregation system, treated that kinds of goods are carried out by order aggregation process to sorting system sorting, and order is task items herein.
Figure 12, step A2 are gone back to, is sequentially allocated for each untreated task items and sets manifest member in idle state
211;
In this step, generally continually due to task items, and point quantity for setting manifest member 211 broadcast on wall 21 more has
Limit, therefore for task items distribution set manifest member 211 and first have to judge whether there is and set manifest member 211 in idle state, if so, then
Manifest member 211 will be set and distribute to untreated task items, if not having, waiting is set manifest member 211 and is released, then is task items
Distribution, all untreated task items sequential queues wait processed.For setting the relationship of manifest member 211 with task items, can give birth to
The mapping table with task items number is numbered at manifest member 211 is set to facilitate subsequent access.
Figure 12, step A3 are gone back to, unloaded carrier unit 22 to setting position is controlled and accepts the transport of the first transmission unit 1
The kinds of goods to come over, and control carrier unit 22 kinds of goods are transported and be delivered to the affiliated task items of the kinds of goods it is corresponding set manifest member
211;
This step is the step of carrying out point broadcasting processing to kinds of goods, and the purpose is to throw the every one kind kinds of goods being sorted out respectively
It send to corresponding and sets manifest member 211, process is similar to sowing, therefore is referred to as to divide and broadcasts operation, sets manifest member 211 for each
For, effect be wait carrier unit 22 all kinds of goods documented by its corresponding task items are all summarized it is complete, so i.e.
It completes and broadcasts collection work dividing for a task items.
Specifically, carrier unit 22 is controlled in step A3 to transport kinds of goods and be delivered to that the affiliated task items of kinds of goods are corresponding to set
Manifest member 211 specifically comprises the following steps B1-B4:
Step B1 obtains the category data for the kinds of goods that carrier unit 22 is accepted;
In this step, control system obtains the category data of kinds of goods by kinds of goods scanning element 6, in one embodiment,
The category data of kinds of goods described herein are the kinds of goods sheets that the bar code etc. of the directly scanning kinds of goods of kinds of goods scanning element 6 itself obtains
The information of body;In another embodiment, the kinds of goods that sorting system has sorted are carried mounted in container of provided with bar code or two dimensional code etc.
In tool, the category data of kinds of goods described herein are the bar codes or two on the carrier of the scanning carrying kinds of goods of kinds of goods scanning element 6
The carrier number data that dimension code obtains, and then would know that in carrier it is what kinds of goods according to carrier number data.
Step B2, according to the affiliated task items of category data query kinds of goods, according to task items and the mapping for setting manifest member
Relation table query task item is corresponding to set manifest member;
Step B3, control carrier unit 22 move to the position for setting manifest member accordingly;
Step B4 controls the carrier unit 22 and is delivered to the kinds of goods accepted and described sets manifest member 211.
Go back to Figure 12, step A4 produces system 3 for setting at manifest member 211 in state to be released described in control
All kinds of goods produce described point and broadcast wall 21, and the state for setting manifest member 211 is updated to idle state.
In this step, since each task items generally include multiple kinds of goods, it is therefore desirable to situation, which is broadcast, to point counts,
It is every to complete to broadcast work dividing for a kinds of goods, it needs the state of the first 211 corresponding task items of opposed manifest once to be updated, confirms
Its in place kinds of goods with not in place kinds of goods the case where.Control unit to each kinds of goods for setting the first 11 corresponding task items of manifest in place
Situation is individually counted.When the kinds of goods that some task items includes in place, then set manifest member 221 in state to be released,
Control system is that the system that produces 3 distributes picking task and to produce the number that manifest member 211 is set in the transmission of system 3, system 3 to be produced
The kinds of goods group set in manifest member 211 for moving away reference numeral, it is 211 emptying to set manifest member, comes back to idle state.
Specifically, owning at manifest member 211 will be set in state to be released by producing system 3 in step A4 described in control
Kinds of goods, which produce described point, to be broadcast wall 21 and includes the following steps C1-C4:
Step C1 will distribute the task items for setting manifest member and be included in task items list in processing;
Step C2, whenever there is a kinds of goods to be delivered to, its affiliated task items is corresponding to set manifest member 211, refreshes primary institute
Task items list in processing is stated, and all kinds of goods for judging whether there is task items have summarized completion, are to enter step C3;
Step C3 refreshes the corresponding state for setting manifest member 211 of task items for state to be released, and will set manifest member
211 number is included in the list to be released for setting manifest member;
Step C4, system 3 is produced according to the list controls to be released for setting manifest member successively will be respectively in wait release
The kinds of goods set in manifest member 211 for putting state produce.
The sequence for executing step is limited it is appreciated that the flow chart and number of steps in the embodiment of the present invention are not used in
It is fixed, can increase as needed when those skilled in the art implement the technical solution step, reduce step, exchange it is suitable between step
Sequence makes the specific steps details of multiple steps carry out cross-mixing execution, these variations should all be regarded as falling into guarantor of the invention
Protect range.
Optionally, if unloading unit 31 is machine person form, the process of control system control unloading 31 operation of unit includes
Following steps D1-D2:
Step D1 distributes task list for unloading unit 31;
Step D2, according to the task list control unloading unit 31 move to described point broadcast wall 21 respectively set manifest member
211 remove kinds of goods group (or in the case of there are cache shelf 32, from each storage position 321 of cache shelf 32), and by kinds of goods group
It is interim to store to the supporter 312.
D1-D2 through the above steps, unloading unit 31 can be broadcast from point in a subtask and take in wall 21 (or cache shelf 32)
Under multiple kinds of goods groups set in manifest member 211 (or storage position 321), and each kinds of goods group set in manifest member 211 is individually deposited
It puts to the stratification nitride layer on supporter 32, all kinds of goods groups of acquirement is then transported into carry out subsequent processing together, so
Transfer efficiency can be obviously improved.
Optionally, described to carry out kinds of goods point to broadcast the system summarized further including the second transmission unit 5 and packing dress by task items
4 are set, at least packing apparatus 4 is operated by control system control in the two, is based on this, is further included following steps after the step A4
E1-E2:
Step E1, the kinds of goods group that producing system 3 described in control will acquire are thrown to second transmission unit 5;
In this step, if the unloading unit 31 for producing system 3 is robot, control system first controls robot motion to institute
The discharge location on the second transmission unit 5 is stated, then controls the pick-and-place manifest member 313 of robot and successively removes the supporter 312
It goes up the kinds of goods group in each stratification nitride layer and is thrown to second transmission unit 5.If producing the unloading unit 31 of system 3 as translation
The form of lifting platform, the second transmission unit 5 are near suitable behind the other side of translation lifting platform, each picking of telescopic fork component
Kinds of goods group release fixed frame 318 is directly thrown to the second transmission unit 5 by height.
Step E2 controls the packing apparatus 4 and accepts kinds of goods group that second transmission unit 5 transmits and beaten
Packet operation.
Of the invention broadcasts the system and method summarized by task items progress kinds of goods point, and broadcasting system by setting point can will sort
The single type kinds of goods of completion point cast to point difference for broadcasting wall and set manifest member, and completion task items include that all kinds of goods summarize work
Make, and broadcast wall from point by producing the order kinds of goods that system point will finish and produce, realizes to the kinds of goods after the completion of sorting
It is high-efficient, error rate is low, high degree of automation by order collection work.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (10)
1. carrying out kinds of goods point by task items broadcasts the system summarized characterized by comprising
First transmission unit is used to transmit the kinds of goods for having sorted completion;
Divide and broadcast system comprising divides and broadcast wall and several carrier units;Described point broadcast be provided on wall it is multiple set manifest member;The fortune
Carrier unit is used to accept kinds of goods from first transmission unit and transports kinds of goods and be delivered to the affiliated task items of the kinds of goods and corresponds to
Set manifest member;And
System is produced, is used to all kinds of goods set in manifest member in state to be released producing this and sets manifest member;Wherein,
Under state to be released, sets task items all kinds of goods for including corresponding to manifest member and be summarised in this and set in manifest member.
2. broadcasting the system summarized by task items progress kinds of goods point by described in claim 1, which is characterized in that described point is broadcast on wall
Array be provided with it is several set goods yard, all manifest member scattering devices of setting respectively are being set at goods yard, it is each described set be arranged at goods yard to
Manifest member is set described in one few.
3. broadcasting the system summarized by task items progress kinds of goods point by as claimed in claim 2, which is characterized in that described point is broadcast on wall
With preset rail system, the carrier unit is moved along the rail system;
The rail system includes main orbit and is connected to the main orbit and leads to the branch's track for respectively setting goods yard;
Accept kinds of goods in setting position of the carrier unit on the main orbit.
4. broadcasting the system summarized by task items progress kinds of goods point by described in claim 1, which is characterized in that further include being packaged dress
Set and second transmission unit the two in the former or all;The packing apparatus be used for by it is described produce system and each of produce set
The kinds of goods of manifest member are packaged;
When including second transmission unit, second transmission unit is used to transmit kinds of goods to the packing device;It is described
The kinds of goods that manifest member produces will be set and is thrown to second transmission unit by described by producing system.
5. broadcasting the system summarized by task items progress kinds of goods point by as claimed in claim 2, which is characterized in that described to produce system
Including at least unloading unit;The unloading unit can unload goods yard for unloading from the kinds of goods for setting the taking-up of manifest member to preset.
6. carrying out kinds of goods point by task items as described in claim 5 broadcasts the system summarized, which is characterized in that described to produce system
It further include cache shelf and transfer device;
The cache shelf is broadcast wall with described point and is arranged in parallel, and has set the quantity such as goods yard and layout identical is deposited with described thereon
Put position;
The transfer device, which is arranged in, point to be broadcast between wall and cache shelf adjacent thereto and when cache shelf has multiple is two neighboring
Between cache shelf;
The unloading unit is in the side operation outwardly for broadcasting cache shelf farthest with a distance from wall from described point.
7. carrying out kinds of goods point by task items broadcasts the method summarized, which is characterized in that based on as described in claim 1 by task items
It carries out kinds of goods and point broadcasts the system summarized, be applied to control system, the control system and each carrier unit and produce and be
System control connection, which comprises
Receive the list of untreated task items;
It is sequentially allocated for each untreated task items and sets manifest member in idle state;
It controls unloaded carrier unit to setting position and accepts the kinds of goods that the transport of the first transmission unit comes, and control carrier unit
Kinds of goods are transported and be delivered to the affiliated task items of the kinds of goods it is corresponding set manifest member;
Produced described in control system by all kinds of goods set at manifest member in state to be released produce it is described set manifest member, and
The state for setting manifest member is updated to idle state.
8. broadcasting the method summarized by task items progress kinds of goods point by as claimed in claim 7, which is characterized in that the control delivery
Kinds of goods are transported and are delivered to the corresponding manifest member of setting of the affiliated task items of the kinds of goods and specifically included by unit:
Obtain the category data for the kinds of goods that carrier unit is accepted;
According to the affiliated task items of category data query kinds of goods, appointed according to task items with the mapping table inquiry for setting manifest member
Business item is corresponding to set manifest member;
Control carrier unit moves to the position for setting manifest member accordingly;
It controls the carrier unit and is delivered to the kinds of goods accepted and described set manifest member.
9. broadcasting the method summarized by task items progress kinds of goods point by as claimed in claim 7, which is characterized in that described to press task items
It carries out kinds of goods and point broadcasts the system summarized to further include the second transmission unit and packing apparatus, the method also includes:
The kinds of goods group that system is produced described in control will acquire is thrown to second transmission unit;
The packing apparatus is controlled to accept kinds of goods group that second transmission unit transmits and carry out packing operation.
10. broadcasting the method summarized by task items progress kinds of goods point by as claimed in claim 9, which is characterized in that the control institute
It states the system of producing and produces all kinds of goods set at manifest member in state to be released and described set manifest member and include:
The task items for setting manifest member will have been distributed and be included in task items list in processing;
Whenever there is a kinds of goods to be delivered to, its affiliated task items is corresponding to set manifest member, refreshes task items in the primary processing
List, and all kinds of goods for judging whether there is task items have summarized completion;
It is to refresh the corresponding state for setting manifest member of task items for state to be released, and goods element number will be set and be included in wait release
Place the list of manifest member;
System is produced according to the list controls to be released for setting manifest member successively respectively will set goods in state to be released
Kinds of goods in unit produce.
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CN113362136A (en) * | 2021-06-04 | 2021-09-07 | 北京京东振世信息技术有限公司 | Commodity distribution method and related equipment |
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