CN110340579A - A kind of full-automatic battery battery core welding production wire management system and application method - Google Patents
A kind of full-automatic battery battery core welding production wire management system and application method Download PDFInfo
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- CN110340579A CN110340579A CN201910666037.0A CN201910666037A CN110340579A CN 110340579 A CN110340579 A CN 110340579A CN 201910666037 A CN201910666037 A CN 201910666037A CN 110340579 A CN110340579 A CN 110340579A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of full-automatic battery battery core welding production wire management systems, including data acquisition module, data monitoring module, database, central processing module, alarm module, battery core automatic welding module, battery core detection module and intelligent terminal;The system can acquire battery core automatic welding device real-time perfoming video, motion capture and smoke data, real time temperature, humidity, gas-monitoring and monitoring running state can be carried out to system equipment and battery core automatic welding device, data can be analyzed and processed and be compared, battery core quality can be detected, and reject substandard products, system can be controlled, it can be to according to the comparing result sent, corresponding equipment is safeguarded, the all data that full-automatic battery battery core welding production line can be understood in real time guarantees the normal production of production line;It is easy to operate the present invention also provides a kind of full-automatic battery battery core welding production wire management system application method, convenient for promoting.
Description
Technical field
The present invention relates to battery cores to weld management technical field, specially a kind of full-automatic battery battery core welding production wire management
System and application method.
Background technique
Battery core refers to the individually electrochemistry battery core containing positive and negative electrode, does not use directly generally.It is different from battery and contains protection
Circuit and shell can be used directly.The composition of lithium ion secondary rechargeable battery is such that battery core+protection circuit plate, charging
It is exactly battery core that battery, which removes protection circuit plate, it is the storage unit in rechargeable battery, and the quality of battery core directly determines charging
The quality of battery.
Battery core is divided into aluminum hull battery core, soft pack cell (also known as " polymer battery core "), three kinds of cylindrical electrical core.Usual battery of mobile phone
Using is aluminum hull battery core, and the digital products such as bluetooth mostly use soft pack cell, and the battery of laptop is using cylindrical electrical core
Series-parallel combination.Battery core is mainly characterized in that partial size is small, large specific surface area, white color, and purity is high, chemical property obviously mentions
Height can be used in lithium titanate battery material and cobalt acid lithium battery material.In battery core process of manufacture, need in battery core
Privileged site weld job.
Currently, automation battery core welding production line be still in infancy, to the supervision of production line still use manually into
Row monitoring, monitoring efficiency is low, and cannot achieve the real-time monitoring management to production line, and production line once breaks down, Wu Faji
Shi Faxian and processing.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of full-automatic battery battery core welding production
Wire management system and application method can effectively solve the problems in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of full-automatic battery battery core welding production spool
Reason system, including data acquisition module, data monitoring module, database, central processing module, alarm module, battery core automatic welding
Connection module, battery core detection module and intelligent terminal, the data acquisition module, the data monitoring module, the database, electricity
The output end of core detection module, the battery core detection module and the intelligent terminal input terminal with the central processing module respectively
Connection, the output end of the central processing module respectively with the data acquisition module, the database, the alarm module,
Battery core detection module, battery core detection module are connected with the input terminal of the intelligent terminal, the output end of the database with it is described
The input terminal of intelligent terminal connects, the data acquisition module and the data detection module respectively with the battery core automatic welding
Connection module is connected with battery core detection module, and the data acquisition module includes video acquisition unit, motion capture unit and smog
Acquisition unit, the data monitoring module include operational monitoring unit, temperature monitoring unit, humidity-monitoring unit and gas-monitoring
Unit, the central processing module include central processing unit, information transmit-receive unit and storage unit, and the intelligent terminal includes
Display unit and input unit, the battery core detection module include bad part eject unit.
As a preferred technical solution of the present invention, the intelligent terminal is smart phone, tablet computer or networking meter
Other smart machines such as calculation machine.
As a preferred technical solution of the present invention, the video acquisition unit, the motion capture unit and described
Smoke collection unit is set to battery core automatic welding device installation place.
As a preferred technical solution of the present invention, the alarm module includes warning lamp and buzzer, and the police
Show that lamp and the buzzer are set to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and electricity
Core automatic welding device installation place.
As a preferred technical solution of the present invention, the operational monitoring unit and data acquisition equipment, data monitoring
Equipment, battery core detection device, bad part eject equipment are connected with battery core automatic welding device.
As a preferred technical solution of the present invention, the storage unit includes cloud storage space and locally-stored device.
As a preferred technical solution of the present invention, the bad part eject unit is mechanical arm.
As a preferred technical solution of the present invention, the temperature monitoring unit, the humidity-monitoring unit and described
Gas-monitoring unit is respectively arranged on data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and electricity
Core automatic welding device installation place.
The invention also provides a kind of application method of full-automatic battery battery core welding production wire management system, including it is following
Step:
S1. user is by the input unit open system of the intelligent terminal, and the intelligent terminal is to the centre
It manages module and sends instruction;
S2. after the central processing module receives instruction, operating system, the data acquisition module can set battery core automatic welding
Standby real-time perfoming video data acquiring, action data capture and smoke data acquisition, and transfers data to the central processing
Module, the data monitoring module can be to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment
With battery core automatic welding device operating status is monitored, temperature data is monitored, humidity data is monitored, ambient gas
Data are monitored, and send monitoring data to the central processing module, and the battery core detection module can carry out battery core
Quality testing, and will test data transmission to the central processing module;
S3. the central processing module is by the battery core detection data received, video data, motion capture data, smoke data,
Temperature monitoring data, humidity detection data, gas collecting data and data acquisition equipment, data monitoring equipment, battery core detection are set
Standby, bad part eject equipment and battery core automatic welding device operational monitoring data are carried out at analysis by the central processing unit
Reason;
S4. the central processing module is normal by the normal detection data of battery core, battery core automatic welding device out of described database
Video data, regular event data and normal smoke data extracts and data acquisition equipment, data monitoring equipment, battery core
Detection device, bad part eject equipment and battery core automatic welding device operating status, data of the Temperature and Humidity module and gas data extract,
Then the result after Data Analysis Services is compared with normal data, can determine whether battery core detection data is qualified, can sentences
Whether the video data for powering off core automatic welding device is reasonable, can determine whether the action data of battery core automatic welding device closes
Reason, can determine whether smoke data is reasonable around battery core automatic welding device, can determine whether that data acquisition equipment, data monitoring are set
Whether the operating status of standby, battery core detection device, bad part eject equipment and battery core automatic welding device is reasonable, can determine whether that data are adopted
Collection equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core automatic welding device data of the Temperature and Humidity module be
It is no reasonable, it can determine whether data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core automatic welding
Whether the gas data connect around equipment is reasonable, stores data comparison result by the storage unit, then will count
The intelligent terminal is sent to according to comparing result;
S5. when battery core detection data defect of data, the central processing module assigns instruction to the battery core detection module,
The bad part eject unit rejects underproof battery core;
It S6., can when comparing result shows that battery core automatic welding device video data, action data or smoke data occur abnormal
It assigns instruction to the alarm module to be warned, by sending the intelligent terminal, the intelligent terminal for problem device
It is shown by the display unit, user can arrive phase according to the information of battery core automatic welding device according to comparing result
The battery core automatic welding device installation place answered, safeguards battery core automatic welding device;
S7. when data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment or battery core automatic welding are set
When standby operation data, temperature data, humidity data or gas data occur abnormal, can be assigned to the alarm module instruct into
Row warning, by sending the intelligent terminal for problem device, the intelligent terminal is shown by the display unit,
User, can be according to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment according to comparing result
Or the information of battery core automatic welding device, corresponding installation place is arrived, problem device is safeguarded;
S8. after plant maintenance, the central processing module uploads to the data information after maintenance on the database, user
The data in database can be checked by the intelligent terminal, full-automatic battery battery core welding production line can be understood in real time
All data, guarantee the normal production of production line.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention by setting data acquisition module, can to battery core automatic welding device real-time perfoming video, motion capture and
Smoke data acquisition, and transfer data to central processing module.
2, the present invention sets data acquisition equipment, data monitoring equipment, battery core detection by setting data monitoring module
Standby, bad part eject equipment and battery core automatic welding device carry out real time temperature, humidity, gas-monitoring and monitoring running state, and
Transfer data to central processing module.
3, the present invention can be analyzed and processed data by setting central processing module and database, and from database
Interior extraction system relevant device normal data compares, and provides the basis of analysis comparison for monitoring data.
4, the present invention can detect battery core quality, and reject substandard products by setting battery core detection module.
5, the present invention can control system by setting intelligent terminal, the comparing result that can be sent to basis, right
Corresponding equipment is safeguarded, intelligent terminal can be used to check monitoring data and normal data, can understand in real time it is complete from
The all data of dynamic battery cell welding production line, guarantees the normal production of production line.
Detailed description of the invention
Fig. 1 is connection schematic diagram of the present invention.
Fig. 2 is present system equipment management flow diagram.
Fig. 3 is present system to battery core automatic welding device and battery core management process schematic diagram.
In figure: 1, data acquisition module;2, data monitoring module;3, database;4, central processing module;5, mould is warned
Block;6, battery core automatic welding module;7, battery core detection module;8, intelligent terminal;9, video acquisition unit;10, motion capture list
Member;11, smoke collection unit;12, operational monitoring unit;13, temperature monitoring unit;14, humidity-monitoring unit;15, gas is supervised
Survey unit;16, central processing unit;17, information transmit-receive unit;18, storage unit;19, display unit;20, input unit.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of full-automatic battery battery core welding production wire management system
System, including data acquisition module 1, data monitoring module 2, database 3, central processing module 4, alarm module 5, battery core automatic welding
Connection module 6, battery core detection module 7 and intelligent terminal 8, data acquisition module 1, data monitoring module 2, database 3, battery core detection
The output end of module 6, battery core detection module 7 and intelligent terminal 8 is connect with the input terminal of central processing module 4 respectively, center
The output end of processing module 4 is detected with data acquisition module 1, database 3, alarm module 5, battery core detection module 6, battery core respectively
Module 7 is connected with the input terminal of intelligent terminal 8, and the output end of database 3 is connect with the input terminal of intelligent terminal 8, data acquisition
Module 1 and data detection module 2 are connect with battery core automatic welding module 6 and battery core detection module 7 respectively, data acquisition module
1 includes video acquisition unit 9, motion capture unit 10 and smoke collection unit 11, and data monitoring module 2 includes operational monitoring list
Member 12, temperature monitoring unit 13, humidity-monitoring unit 14 and gas-monitoring unit 15, central processing module 4 include central processing
Unit 16, information transmit-receive unit 17 and storage unit 18, intelligent terminal 8 include display unit 19 and input unit 20, battery core inspection
Surveying module 7 includes bad part eject unit 21.
Carry out for the ease of user using in the present embodiment, it is preferred that intelligent terminal 8 be smart phone, tablet computer or
Other smart machines such as Net-connected computer.
For the ease of carrying out data acquisition to battery core automatic welding device, in the present embodiment, it is preferred that video acquisition unit
9, motion capture unit 10 and smoke collection unit 11 are set to battery core automatic welding device installation place.
For the ease of being warned to system user, in the present embodiment, it is preferred that alarm module 5 include warning lamp and
Buzzer, and warning lamp and buzzer are set to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject
Equipment and battery core automatic welding device installation place.
For the ease of to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core from
Dynamic welding equipment carries out operation detection, in the present embodiment, it is preferred that operational monitoring unit 12 and data acquisition equipment, data are supervised
Measurement equipment, battery core detection device, bad part eject equipment are connected with battery core automatic welding device.
For the ease of being stored to data, in the present embodiment, it is preferred that storage unit 18 includes cloud storage space and this
Ground reservoir.
For the ease of being rejected to battery core substandard products, in the present embodiment, it is preferred that bad part eject unit 21 is manipulator
Arm.
For the ease of to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core from
Dynamic welding equipment carries out temperature and humidity and gas data monitors, in the present embodiment, it is preferred that temperature monitoring unit 13, humidity detection
Unit 14 and gas-monitoring unit 15 are respectively arranged on data acquisition equipment, data monitoring equipment, battery core detection device, substandard products and pick
Except equipment and battery core automatic welding device installation place.
Its application method, comprising the following steps:
S1. user passes through 20 open system of input unit of intelligent terminal 8, and intelligent terminal 8 refers to the transmission of central processing module 4
It enables;
S2. after the central processing module 4 receives instruction, operating system, the data acquisition module 1 can be to battery core automatic welding
Equipment real-time perfoming video data acquiring, action data capture and smoke data acquisition, and transfers data to the centre
Module 4 is managed, the data monitoring module 2 can be to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject
Equipment and battery core automatic welding device operating status is monitored, temperature data is monitored, humidity data is monitored, around
Gas data is monitored, and sends monitoring data to the central processing module 4, and the battery core detection module 7 can be to electricity
Core carries out quality testing, and will test data transmission to the central processing module 4;
S3. central processing module 4 is by the battery core detection data received, video data, motion capture data, smoke data, temperature
Spend monitoring data, humidity detection data, gas collecting data and data acquisition equipment, data monitoring equipment, battery core detection device,
Bad part eject equipment and battery core automatic welding device operational monitoring data are analyzed and processed by central processing unit 16;
S4. central processing module 4 is out of database 3 by the normal detection data of battery core, battery core automatic welding device normal video number
According to, regular event data and normal smoke data extracts and data acquisition equipment, data monitoring equipment, battery core detection set
Standby, bad part eject equipment and battery core automatic welding device operating status, data of the Temperature and Humidity module and gas data extract, and then will
Result after Data Analysis Services is compared with normal data, can determine whether battery core detection data is qualified, can determine whether battery core
Whether the video data of automatic welding device is reasonable, can determine whether the action data of battery core automatic welding device is reasonable, can sentence
Power off around core automatic welding device whether smoke data is reasonable, can determine whether data acquisition equipment, data monitoring equipment, battery core inspection
Whether the operating status of measurement equipment, bad part eject equipment and battery core automatic welding device is reasonable, can determine whether data acquisition equipment, number
Whether the data of the Temperature and Humidity module according to monitoring device, battery core detection device, bad part eject equipment and battery core automatic welding device is reasonable, can
Judge around data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core automatic welding device
Gas data it is whether reasonable, data comparison result is stored by storage unit 18, then passes data comparison result
Give intelligent terminal 8;
S5. when battery core detection data defect of data, central processing module 4 assigns instruction to battery core detection module 7, and substandard products pick
Except unit 21 rejects underproof battery core;
It S6., can when comparing result shows that battery core automatic welding device video data, action data or smoke data occur abnormal
It assigns instruction to alarm module 5 to be warned, by sending intelligent terminal 8 for problem device, intelligent terminal 8 is single by display
Member 19 is shown that user, can be automatic to corresponding battery core according to the information of battery core automatic welding device according to comparing result
Battery core automatic welding device is safeguarded in welding equipment installation place;
S7. when data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment or battery core automatic welding are set
When standby operation data, temperature data, humidity data or gas data occurs abnormal, instruction can be assigned to alarm module 5 and is carried out
Warning, by sending intelligent terminal 8 for problem device, intelligent terminal 8 is shown by display unit 19, user according to
Comparing result, can be automatic according to data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment or battery core
The information of welding equipment arrives corresponding installation place, safeguards to problem device;
S8. after plant maintenance, central processing module 4 uploads to the data information after maintenance on database 3, and user can pass through
Intelligent terminal 8 checks the data in database 3, can understand each item number of full-automatic battery battery core welding production line in real time
According to guaranteeing the normal production of production line.
The present invention, can be to battery core automatic welding device real-time perfoming video, motion capture by setting data acquisition module 1
It is acquired with smoke data, and transfers data to central processing module 4;By the way that data monitoring module 2 is arranged, data acquisition is set
Standby, data monitoring equipment, battery core detection device, bad part eject equipment and battery core automatic welding device carry out real time temperature, humidity,
Gas-monitoring and monitoring running state, and transfer data to central processing module 4;By the way that 4 sum number of central processing module is arranged
According to library 3, data can be analyzed and processed, and extraction system relevant device normal data compares out of database 3, for prison
Measured data provides the basis of analysis comparison;By the way that battery core detection module 7 is arranged, battery core quality can be detected, and reject secondary
Product;By the way that intelligent terminal 8 is arranged, system can be controlled, can to according to the comparing result that send, to corresponding equipment into
Row maintenance, intelligent terminal 8 can be used to check monitoring data and normal data, can understand the weldering of full-automatic battery battery core in real time
The all data for producing line of delivering a child guarantees the normal production of production line.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. a kind of full-automatic battery battery core welding production wire management system, including data acquisition module (1), data monitoring module
(2), database (3), central processing module (4), alarm module (5), battery core automatic welding module (6), battery core detection module (7)
With intelligent terminal (8), it is characterised in that: the data acquisition module (1), the data monitoring module (2), the database
(3), the output end of battery core detection module (6), battery core detection module (7) and the intelligent terminal (8) respectively with the center
The input terminal of processing module (4) connects, the output end of the central processing module (4) respectively with the data acquisition module (1),
The database (3), the alarm module (5), battery core detection module (6), battery core detection module (7) and the intelligent terminal
(8) input terminal connection, the output end of the database (3) are connect with the input terminal of the intelligent terminal (8), and the data are adopted
Collect module (1) and the data detection module (2) respectively with the battery core automatic welding module (6) and battery core detection module
(7) it connects, the data acquisition module (1) includes video acquisition unit (9), motion capture unit (10) and smoke collection unit
(11), the data monitoring module (2) includes operational monitoring unit (12), temperature monitoring unit (13), humidity-monitoring unit
(14) and gas-monitoring unit (15), the central processing module (4) include central processing unit (16), information transmit-receive unit
(17) and storage unit (18), the intelligent terminal (8) include display unit (19) and input unit (20), the battery core detection
Module (7) includes bad part eject unit (21).
2. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Intelligent terminal (8) is other smart machines such as smart phone, tablet computer or Net-connected computer.
3. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Video acquisition unit (9), the motion capture unit (10) and the smoke collection unit (11) are set to battery core automatic welding
Equipment installation place.
4. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Alarm module (5) includes warning lamp and buzzer, and the warning lamp and the buzzer are set to data acquisition equipment, data
Monitoring device, battery core detection device, bad part eject equipment and battery core automatic welding device installation place.
5. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Operational monitoring unit (12) and data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core are certainly
Dynamic welding equipment connection.
6. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Storage unit (18) includes cloud storage space and locally-stored device.
7. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Bad part eject unit (21) is mechanical arm.
8. a kind of full-automatic battery battery core welding production wire management system according to claim 1, it is characterised in that: described
Temperature monitoring unit (13), the humidity-monitoring unit (14) and the gas-monitoring unit (15) are respectively arranged on data acquisition
Equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core automatic welding device installation place.
9. a kind of application method of full-automatic battery battery core welding production wire management system, it is characterised in that: the following steps are included:
S1. user is by the input unit (20) open system of the intelligent terminal (8), the intelligent terminal (8) to
The central processing module (4) sends instruction;
S2. after the central processing module (4) receives instruction, operating system, the data acquisition module (1) can be automatic to battery core
Welding equipment real-time perfoming video data acquiring, action data capture and smoke data acquisition, and transfers data in described
Entreat processing module (4), the data monitoring module (2) can to data acquisition equipment, data monitoring equipment, battery core detection device,
Bad part eject equipment and battery core automatic welding device operating status is monitored, temperature data is monitored, humidity data carries out
Monitoring, ambient gas data are monitored, and monitoring data are sent to the central processing module (4), the battery core detection
Module (7) can carry out quality testing to battery core, and will test data transmission to the central processing module (4);
S3. the central processing module (4) is by the battery core detection data received, video data, motion capture data, smog number
According to temperature monitoring data, humidity detection data, gas collecting data and data acquisition equipment, data monitoring equipment, battery core detection
Equipment, bad part eject equipment and battery core automatic welding device operational monitoring data are divided by the central processing unit (16)
Analysis processing;
S4. the central processing module (4) sets the normal detection data of battery core, battery core automatic welding out of the database (3)
For normal video data, regular event data and normal smoke data extracts and data acquisition equipment, data monitoring are set
Standby, battery core detection device, bad part eject equipment and battery core automatic welding device operating status, data of the Temperature and Humidity module and gas data into
Row extracts, and then compares the result after Data Analysis Services with normal data, can determine whether battery core detection data closes
Lattice can determine whether the video data of battery core automatic welding device is reasonable, can determine whether the action data of battery core automatic welding device
Whether rationally, can determine whether smoke data is reasonable around battery core automatic welding device, can determine whether data acquisition equipment, data prison
Whether measurement equipment, battery core detection device, the operating status of bad part eject equipment and battery core automatic welding device are reasonable, can determine whether to count
According to the warm and humid degree for acquiring equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core automatic welding device
According to whether rationally, it can determine whether data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment and battery core certainly
Whether the gas data around dynamic welding equipment is reasonable, is stored data comparison result by the storage unit (18),
Then data comparison result is sent to the intelligent terminal (8);
S5. when battery core detection data defect of data, under central processing module (4) the Xiang Suoshu battery core detection module (7)
Up to instruction, the bad part eject unit (21) rejects underproof battery core;
It S6., can when comparing result shows that battery core automatic welding device video data, action data or smoke data occur abnormal
It assigns instruction to the alarm module (5) to be warned, by sending the intelligent terminal (8), the intelligence for problem device
Energy terminal (8) is shown that user can set according to comparing result according to battery core automatic welding by the display unit (19)
Standby information arrives corresponding battery core automatic welding device installation place, safeguards to battery core automatic welding device;
S7. when data acquisition equipment, data monitoring equipment, battery core detection device, bad part eject equipment or battery core automatic welding are set
When standby operation data, temperature data, humidity data or gas data occurs abnormal, finger can be assigned to the alarm module (5)
Order is warned, and by sending problem device to the intelligent terminal (8), the intelligent terminal (8) is single by the display
First (19) are shown, user can set according to comparing result according to data acquisition equipment, data monitoring equipment, battery core detection
The information of standby, bad part eject equipment or battery core automatic welding device arrives corresponding installation place, safeguards to problem device;
S8. after plant maintenance, the central processing module (4) uploads to the data information after maintenance on the database (3),
User can check the data in database (3) by the intelligent terminal (8), can understand full-automatic battery electricity in real time
The all data of core welding production line guarantees the normal production of production line.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111857079A (en) * | 2020-08-04 | 2020-10-30 | 珠海市鸿瑞信息技术股份有限公司 | Industrial control protocol instruction control system based on unidirectional light |
CN114253235A (en) * | 2021-12-10 | 2022-03-29 | 上海勃傲自动化系统有限公司 | System and device for predictive maintenance of convenience of automobile production line |
CN116031542A (en) * | 2023-03-28 | 2023-04-28 | 安徽慧鹏新能源科技有限公司 | Temperature control management system of middle-mounted battery box of commercial vehicle |
CN116779937A (en) * | 2023-08-17 | 2023-09-19 | 宁德时代新能源科技股份有限公司 | Cold pressing station determining method, device, equipment and storage medium |
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CN203712093U (en) * | 2014-01-03 | 2014-07-16 | 鞍山煜宸科技有限公司 | Laser welding device with gas detection display |
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CN111857079A (en) * | 2020-08-04 | 2020-10-30 | 珠海市鸿瑞信息技术股份有限公司 | Industrial control protocol instruction control system based on unidirectional light |
CN114253235A (en) * | 2021-12-10 | 2022-03-29 | 上海勃傲自动化系统有限公司 | System and device for predictive maintenance of convenience of automobile production line |
CN116031542A (en) * | 2023-03-28 | 2023-04-28 | 安徽慧鹏新能源科技有限公司 | Temperature control management system of middle-mounted battery box of commercial vehicle |
CN116779937A (en) * | 2023-08-17 | 2023-09-19 | 宁德时代新能源科技股份有限公司 | Cold pressing station determining method, device, equipment and storage medium |
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