CN110335754A - A kind of phase three-wire system capacitance metallization film capacitor - Google Patents

A kind of phase three-wire system capacitance metallization film capacitor Download PDF

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Publication number
CN110335754A
CN110335754A CN201910596564.9A CN201910596564A CN110335754A CN 110335754 A CN110335754 A CN 110335754A CN 201910596564 A CN201910596564 A CN 201910596564A CN 110335754 A CN110335754 A CN 110335754A
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China
Prior art keywords
film
metalized film
metalized
electrode
metallization
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CN201910596564.9A
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Chinese (zh)
Inventor
赵正涛
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Wuhan Mai Yuan Electric Co Ltd
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Wuhan Mai Yuan Electric Co Ltd
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Priority to CN201910596564.9A priority Critical patent/CN110335754A/en
Publication of CN110335754A publication Critical patent/CN110335754A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • H01G4/008Selection of materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/005Electrodes
    • H01G4/015Special provisions for self-healing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/232Terminals electrically connecting two or more layers of a stacked or rolled capacitor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/232Terminals electrically connecting two or more layers of a stacked or rolled capacitor
    • H01G4/2325Terminals electrically connecting two or more layers of a stacked or rolled capacitor characterised by the material of the terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/32Wound capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/38Multiple capacitors, i.e. structural combinations of fixed capacitors
    • H01G4/385Single unit multiple capacitors, e.g. dual capacitor in one coil

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a kind of phase three-wire system capacitance metallization film capacitors, it is characterized by: being made of in central spindle the first metalized film and the second metallizing film winding, arrangement is provided with several active electrodes respectively on first metalized film and the second metallization film roll, the end face of first metalized film and the second metalized film is in arrangement in the same direction, several active electrodes are set in parallel along its coiling direction, insulation gap is set between adjacent active electrode, metallization film capacitor provided by the invention takes string structure in multisection type, capacitor has output voltage high, the characteristics of more compact structure, metalized film technology of the present invention makes capacitor have certain self-healing feature, when puncturing, fault point can effectively be disconnected with normal region, fault point is effectively isolated, to improve capacitor can By property, metallization film capacitor anticorrosive, that capacitance is stable can be realized using zinc-aluminium-vapour deposition electrode, high-voltage electric energy meter uses the metallization film capacitor, the ferromagnetic resonance problem of conventional metered dose device can be eliminated, copper material has been saved, high pressure has been realized and integrally measures, and has had the characteristics that high reliablity, small in size and environment friendly and pollution-free.

Description

A kind of phase three-wire system capacitance metallization film capacitor
Technical field
The present invention relates to the capacitors for belonging to high-tension measurement field and using, and in particular to a kind of capacitance-voltage-distributing type high voltage electric energy Table metallization film capacitor.
Background technique
Existing high-voltage power metering device is by high voltage potential transformer, high-tension current inductor and low-voltage electric energy table pack It constitutes, wherein voltage transformer is the indispensable a part of electrical energy measurement as voltage sampling unit, traditional voltage is mutual Sensor is all using ferromagnetic type mutual inductor, and this conventional high-tension electric-power metering product is primarily present following problem: 1) pacifying in operation It is difficult to ensure in full property, there are the potential faults of ferromagnetic resonance and oil leak;2) manufacturing cost is higher, consume a large amount of copper, iron, absolutely The resources such as edge material;3) since electricity box are placed in low-voltage area, there are stealing hidden danger;4) volume and weight of mutual inductor is big, gives Site operation, installation and maintenance are made troubles.
Capacitance type potential transformer has that electric field strength nargin is big, insulation is reliable high, and capacitive part can double as coupling capacitor It is used for radio frequency carrier channel, is not easy to form ferromagnetic resonance, thunder and lightning wave head can be cut and cheap advantage, but, capacitor Formula voltage transformer be equipped with capacitive divider, the compensation reactor of ribbon core and electromagnetic type intermediate transformer, therefore appoint so have The condition of ferromagnetic resonance, while its characteristic responded in passing is poor.
And the electronic voltage transducer of capacitive divider production is used, the not no hidden danger of ferromagnetic resonance;Product does not consume Copper, iron, it is environmentally protective;Product light and flexible, installation effectiveness greatly improve, and metallized film capacitor is with organic plastics film Medium is done, electrode is done with metallized film, manufactured capacitor is made winding method, used in metallic film capacitor Film has poly- ethyl ester, polypropylene, polycarbonate etc., metallized film capacitor be exactly have the function of self-regeneration, if it is that is, electric Holding inside has punch through damage point, can generate avalanche effect in breakage, gasified metal will form a gasification in breakage and gather Face, short circuit disappear, and spot failure is repaired;Therefore, metallized film capacitor reliability is very high, and short-circuit failure is not present;Tradition Metallized film capacitor technique directly plastic foil surface formed a very thin metal surface, as electrode;Due to electricity Pole very thin thickness can turn to the capacitor of larger capacity;But since thickness of electrode is thin, it is only applicable to low current occasion, and In the technique of coiling, thoughts winding is before winding, and lead has just connected together with internal electrode, therefore in processing technology, It is complex, production cost is improved, the small product size of acquisition is big, therefore the capacitor constituted using traditional metallized film capacitor That there are volumes is big for divided voltage mutual inductor, cost is big.
Summary of the invention
It is an object of the invention to overcome the above deficiencies in the existing technologies, and provide a kind of reasonable in design Phase three-wire system capacitance metallization film capacitor.
Technical solution used by the present invention solves the above problems is: a kind of phase three-wire system capacitance metallization Membrane capacitance is made of in central spindle the first metalized film and the second metalized film overlapping, first metalized film and the Arrangement in the same direction is provided with several active electrodes, first metalized film and the second metallization respectively in two metallization film rolls The end face of film in arranging in the same direction, and several active electrodes of first metalized film and the second metalized film are along its coiling direction It is set in parallel, insulation gap is set between adjacent active electrode, first metalized film and the second metallization film roll Two sides be respectively arranged with insulation stay side and thicken electrode, the insulation of first metalized film and the second metalized film stay side and Thickening electrode respectively is in opposition opposite side setting, between first metalized film and the segmentum laterale of the second metallizing film winding It is inserted with polypropylene outsourcing light film, gilding layer, institute is arranged in both ends of the surface after first metalized film and the second metallizing film winding The thickening electrode for the first metalized film stated and the thickening electrode of the second metalized film respectively correspond the gilding layer connection of one end simultaneously Extraction electrode.
Further: first metalized film and the second metallization are laminated, between the first metalized film active electrode Clearance for insulation is in the center that the second metalized film corresponds to active electrode, the insulation between the second metalized film active electrode Gap is in the center that the first metalized film corresponds to active electrode, first metalized film and the second metalized film Vapor deposition thickeies electrode and is connected respectively with first metalized film and the second metalized film gilding layer.
Further: first metalized film and the second metalized film uses metallized polypropylene film.
It is further: segmentum laterale of the polypropylene outsourcing light film in the first metalized film and the second metallizing film winding Between follow the first metalized film and the second metalized film coiling 10~30 to enclose.
It is further: first metalized film and the second metalized film with a thickness of 3~6 μm, maximum rough surface Spend Rmax be 0.3 μm, the polypropylene outsourcing light film with a thickness of 10~20 μm, maximum surface roughness Rmax be 0.5 μm.
Further: it is 0.5 that hem width degree is stayed in one end insulation in one face of first metalized film and the second metalized film ~1mm, thickening electrode width w are 12mm, and region vapor deposition is provided with N sections of active electrodes between insulation stays side and thickeies motor, 35≤ N, the width d of every section of active electrode are 12~4mm, and clearance for insulation g is 0.5mm between active electrode.
Further: the thickening electrode and active electrode are all made of zinc-aluminium-vapour deposition electrode, and the vapor deposition thickeies electrode Sheet resistance is 2~5 Ω/, and the sheet resistance of active electrode is that sheet resistance is 5-8 Ω/.
Further: first metalized film and the second metalized film both ends gilding layer use zinc-Sillim's metal particles, first Spraying plating zinc, rear spraying plating tin, the first metalized film and the second metalized film both ends gilding layer with a thickness of 1~2mm.
Further: the polypropylene outsourcing light film and the first metalized film and the second metalized film are all made of biaxial tension Technique is made, and percent thermal shrinkage is less than 3.5% in the longitudinal direction at 100 DEG C, and percent thermal shrinkage is less than 0.5% in the direction of the width.
Compared with prior art, the present invention having the following advantages that and effect: reasonable in design, this metallization membrane capacitance, Metallization film capacitor provided by the invention takes string structure in multisection type, and capacitor has output voltage height, more compact structure The characteristics of, so that capacitor is had certain self-healing feature based on metalized film technology, when puncturing, fault point can effectively and just Normal region disconnects, and is effectively isolated to fault point, to improve the reliability of capacitor, invention itself uses zinc-aluminium Electrode evaporation can realize that metallization film capacitor anticorrosive, that capacitance is stable, metallization film capacitor of the present invention apply to electricity Minor voltage sensor can eliminate the ferromagnetic resonance problem of conventional metered dose device, saved copper material, realized high pressure and integrally count Amount, but have high reliablity, reduce failure rate, it is small in size, environment friendly and pollution-free and reduce production cost the characteristics of.
Detailed description of the invention
Fig. 1 is the winding-structure schematic diagram of metallization film capacitor described in the embodiment of the present invention.
Fig. 2 is the radial section structural schematic diagram of metallization film capacitor described in the embodiment of the present invention.
Fig. 3 is the radial section structural schematic diagram of metallization film capacitor described in the embodiment of the present invention.
Fig. 4 is that metallization film capacitor of the embodiment of the present invention is electrically coupled structural schematic diagram.
Accompanying drawing number: the first metalized film 101, the second metalized film 201, the first metalized film, which insulate, stays side 102, and second Side 202 is stayed in metalized film insulation, and active electrode 103 is deposited in the first metalized film, and active electrode 203 is deposited in the second metalized film, First metalized film insulation gap 104, the second metalized film insulation gap 204, the first metalized film thickening electrode 105, second Metalized film thickeies electrode 205, the first metalized film gilding layer 106, the second metalized film gilding layer 206, central spindle 7, polypropylene Outsourcing light film 8.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is to this hair Bright explanation and the invention is not limited to following embodiments.
Referring to figures 1-4, a kind of phase three-wire system capacitance metallization film capacitor of the present embodiment is by the first gold medal Categoryization film 101 and the second metalized film 201 overlapping are constituted in central spindle 7, first metalized film 101 and the second metal Change and arrangement in the same direction is provided with several active electrodes 103,203 respectively on film volume 201, first metalized film 101 and the The end face of two metalized films 201 is arranged in the same direction, corresponding on first metalized film 101 and the second metalized film 201 Several active electrodes 103,203 are set in parallel along its coiling direction, between the adjacent active electrode 103,203 in same end face respectively It is correspondingly arranged insulation gap 104,204, the two sides of first metalized film 101 and the second metalized film volume 201 are right respectively Insulation should be provided with to stay side 102,202 and thicken electrode 105,205, first metalized film 101 and the second metalized film 201 corresponding insulation stay side 102,202 and thicken electrode 105,205 to be arranged in opposition opposite side respectively, and described first Polypropylene outsourcing light film 8, first metal are inserted between metalized film 101 and the segmentum laterale of the second metalized film 201 winding Gilding layer 106,206 is arranged in both ends of the surface after changing film 101 and the second metalized film 201 winding, first metalized film 101 The thickening electrode 205 for thickening electrode 105 and the second metalized film 201 respectively corresponds the connection of gilding layer 106,206 of one end and draws Electrode out, in the present embodiment, the metallization film capacitor takes string structure in multisection type, and capacitor has output voltage The characteristics of height, more compact structure, while this metallization film capacitor has certain self-healing feature, when puncturing, fault point can It is effectively disconnected with normal region, fault point is effectively isolated, so that the reliability of capacitor is improved,
First metalized film 101 described in the present embodiment and the stacking of the second metalized film 102, the first metalized film 101 have Clearance for insulation between effect electrode 103 is in the center of the corresponding active electrode 1203 of the second metalized film 201, the second metal Change the center that the clearance for insulation between 201 active electrode 203 of film is in the corresponding active electrode 103 of the first metalized film 101, The vapor deposition of first metalized film 101 and the second metalized film 201 thicken electrode 105,205 respectively with first gold medal Categoryization film 101 is connected with 201 gilding layer 106,206 of the second metalized film, in the present embodiment after coiling, carries out at both ends Gilding layer 106,206 and extraction electrode are added, simplifies the process for facilitating technique, effectively reduces process costs.
First metalized film 101 described in the present embodiment and the second metalized film 201 use metallized polypropylene film.
Polypropylene outsourcing light film described in the present embodiment 8 is wound in the first metalized film 101 and the second metalized film 201 Segmentum laterale between follow the first metalized film 101 and 201 coiling 10~30 of the second metalized film to enclose, both ends of the surface pass through spray after winding Layer gold 106,206 is drawn.
First metalized film 101 described in the present embodiment and the second metalized film 201 with a thickness of 3~6 μm, maximum table Surface roughness Rmax be 0.3 μm, the polypropylene outsourcing light film 8 with a thickness of 10~20 μm, maximum surface roughness Rmax It is 0.5 μm.
Side is stayed in one end insulation in 201 1 faces of the first metalized film 101 described in the present embodiment and the second metalized film 102,202 width are 0.5~1mm, thicken electrode 105,205 width w for 12mm, insulation is stayed between side 102,202 and thickening motor Region vapor deposition is provided with N sections of active electrodes 103,203,35≤N, and the width d of every section of active electrode 103,203 is 12~4mm, has Imitating clearance for insulation g between electrode 103,203 is 0.5mm.
Thickening electrode 105,205 described in the present embodiment and active electrode 103,203 are all made of zinc-aluminium-vapour deposition electrode, The vapor deposition thickeies electrode 105,205 sheet resistances are 2~5 Ω/, and the sheet resistance of active electrode 103,203 is that sheet resistance is 5-8 Ω/, First metalized film 101 described in the present embodiment and 201 both ends gilding layer 106,206 of the second metalized film use zinc-tin metal Particle, first spraying plating zinc, rear spraying plating tin, the thickness of 201 both ends gilding layer 106,206 of the first metalized film 101 and the second metalized film Degree is 1~2mm, and the vapor deposition thickeies electrode 105,205 and vapor deposition active electrode 103,203 uses zinc-aluminium electrode evaporation, is first steamed Aluminize, be deposited zinc afterwards, two kinds of metals can phase counterdiffusion, lower layer's aluminium passes through upper layer zinc and spreads to coating surface, reaches zinc layers surface Aluminium enhance the resistance to corrosion of upper layer zinc layers;Upper layer zinc layers cover oxidizable aluminium layer, keep capacitance decline small, vapor deposition adds Thick electrode 105,205 increases the contact area and bond strength of gilding layer 106,206 and electrode, improves metallized capacitor Through-current capability.
The light of polypropylene outsourcing described in the present embodiment film 8 and the first metalized film 101 and the second metalized film 201 are all made of Stretch processes are made, and percent thermal shrinkage is less than 3.5% in the longitudinal direction at 100 DEG C, and percent thermal shrinkage is small in the direction of the width In 0.5%.
It is obtained in high-voltage electric energy meter as above-mentioned using metallization film capacitor described in the present embodiment, tradition can be eliminated The ferromagnetic resonance problem of metering device has saved copper material, has realized high pressure and integrally measure, and constitutes the metalized film electricity of core component Container takes string structure in multisection type, and capacitor has the characteristics that output voltage height, more compact structure, is based on metalized film technology Capacitor is set to have certain self-healing feature, when puncturing, fault point can effectively be disconnected with normal region, be carried out to fault point It is effectively isolated, to improve the reliability of capacitor, invention itself can be realized anticorrosive, electric using zinc-aluminium-vapour deposition electrode The stable metallization film capacitor of capacity, reduces the failure rate of voltage conductor, ensure that its stable operation.
Above content is only illustrations made for the present invention described in this specification.Technology belonging to the present invention The technical staff in field can make various modifications or additions to the described embodiments or by a similar method Substitution, content without departing from description of the invention or beyond the scope defined by this claim should belong to this The protection scope of invention.

Claims (9)

1. a kind of phase three-wire system capacitance metallization film capacitor, it is characterised in that: by the first metalized film and Two metalized films overlapping is constituted in central spindle, respectively in row in the same direction on first metalized film and the second metallization film roll Cloth is provided with several active electrodes, and the end face of first metalized film and the second metalized film is described in arrangement in the same direction Several active electrodes of first metalized film and the second metalized film are set in parallel along its coiling direction, adjacent active electrode Between insulation gap is set, the two sides of first metalized film and the second metallization film roll be respectively arranged with insulation stay side and plus Thick electrode, it is in opposition opposite side that the insulation of first metalized film and the second metalized film stays side and thickeies electrode respectively Setting, is inserted with polypropylene outsourcing light film between first metalized film and the segmentum laterale of the second metallizing film winding, described Gilding layer, the thickening electrode of first metalized film is arranged in both ends of the surface after first metalized film and the second metallizing film winding Simultaneously extraction electrode is connected with the gilding layer that the thickening electrode of the second metalized film respectively corresponds one end.
2. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described First metalized film and the second metallization are laminated, and the clearance for insulation between the first metalized film active electrode is in the second metallization Film corresponds to the center of active electrode, and the clearance for insulation between the second metalized film active electrode is in the first metalized film pair Answer the center of active electrode, the vapor deposition of first metalized film and the second metalized film thicken electrode respectively with it is described The first metalized film and the second metalized film gilding layer be connected.
3. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described The first metalized film and the second metalized film use metallized polypropylene film.
4. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described Polypropylene outsourcing light film followed between the first metalized film and the segmentum laterale of the second metallizing film winding the first metalized film and Second metalized film coiling 10~30 circle.
5. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described The first metalized film and the second metalized film with a thickness of 3~6 μm, maximum surface roughness Rmax be 0.3 μm, it is described poly- Propylene outsourcing light film with a thickness of 10~20 μm, maximum surface roughness Rmax be 0.5 μm.
6. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described It is 0.5~1mm that hem width degree l is stayed in one end insulation in one face of the first metalized film and the second metalized film, thickeies electrode width w and is 12mm, region vapor deposition is provided with N sections of active electrodes, 35≤N, the width d of every section of active electrode between insulation stays side and thickeies motor For 12~4mm, clearance for insulation g is 0.5mm between active electrode.
7. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described Thickening electrode and active electrode be all made of zinc-aluminium-vapour deposition electrode, it is 2~5 Ω/ that the vapor deposition, which thickeies electrode sheet resistance, effectively The sheet resistance of electrode is that sheet resistance is 5-8 Ω/.
8. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described First metalized film and the second metalized film both ends gilding layer use zinc-Sillim's metal particles, first spraying plating zinc, rear spraying plating tin, and first Metalized film and the second metalized film both ends gilding layer with a thickness of 1~2mm.
9. phase three-wire system capacitance metallization film capacitor according to claim 1, it is characterised in that: described Polypropylene outsourcing light film and the first metalized film and the second metalized film are all made of stretch processes and are made, 100 DEG C of Shi Chang Percent thermal shrinkage is less than 3.5% on degree direction, and percent thermal shrinkage is less than 0.5% in the direction of the width.
CN201910596564.9A 2019-07-03 2019-07-03 A kind of phase three-wire system capacitance metallization film capacitor Withdrawn CN110335754A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111292926A (en) * 2020-03-04 2020-06-16 山东泰开互感器有限公司 10kV pouring type capacitive voltage transformer with self-healing protection function and installation method
CN114334451A (en) * 2021-11-26 2022-04-12 西安交通大学 Metallized film capacitor
CN118507253A (en) * 2024-07-22 2024-08-16 浙江南洋华诚科技股份有限公司 Preparation method of internal series connection net-shaped explosion-proof zinc-aluminum film for extra-high voltage capacitor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111292926A (en) * 2020-03-04 2020-06-16 山东泰开互感器有限公司 10kV pouring type capacitive voltage transformer with self-healing protection function and installation method
CN114334451A (en) * 2021-11-26 2022-04-12 西安交通大学 Metallized film capacitor
CN118507253A (en) * 2024-07-22 2024-08-16 浙江南洋华诚科技股份有限公司 Preparation method of internal series connection net-shaped explosion-proof zinc-aluminum film for extra-high voltage capacitor

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